Pilz PNOZ po4p Operating Manual
Pilz PNOZ po4p Operating Manual

Pilz PNOZ po4p Operating Manual

Safety relay
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Safety relays
Operating Manual-1003836-EN-10

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Summary of Contents for Pilz PNOZ po4p

  • Page 1 PNOZ po4p Safety relays Operating Manual-1003836-EN-10...
  • Page 2 We do assure you that all persons are regarded without discrim- ination and on an equal basis. All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made for the user's internal purposes. Suggestions and comments for improving this documenta- tion will be gratefully received.
  • Page 3: Table Of Contents

    ......................Dimensions in mm ......................... Technical details ........................Safety characteristic data ......................Supplementary data ......................Service life graph ........................Remove plug-in terminals ..................... Order reference ........................EC declaration of conformity ....................UKCA-Declaration of Conformity ..................Operating Manual PNOZ po4p 1003836-EN-10...
  • Page 4: Introduction

    PNOZ po4p Introduction Validity of documentation This documentation is valid for the product PNOZ po4p. It is valid until new documentation is published. This operating manual explains the function and operation, describes the installation and provides guidelines on how to connect the product.
  • Page 5: Safety

    Safety Intended use The PNOZ po4p is an expansion module of the safety system PNOZpower. It may only be used with a base unit or a control module of the modular safety system PNOZpower. The expansion module meets the requirements of EN 60947-5-1 and EN 60204-1.
  • Page 6: Use Of Qualified Personnel

    Note for overvoltage category III: If voltages higher than low voltage (>50 VAC or >120 VDC) are present on the unit, connected control elements and sensors must have a rated insulation voltage of at least 250 V. Operating Manual PNOZ po4p 1003836-EN-10...
  • Page 7: Unit Features

    The correct opening and closing of the safety device relays is tested automatically in each on-off cycle. Block diagram/terminal configuration 13 23 33 43 14 24 34 44 *Safe separation from non-marked area in accordance with EN 60947-1, 6 kV, basic insulation between all safety contacts. Operating Manual PNOZ po4p 1003836-EN-10...
  • Page 8: Function Description

    Fit the unit to a horizontal DIN rail. If other mounting positions are used, the switching capability values stated in the technical details cannot be maintained. There are 2 sockets on the rear of the PNOZ po4p. The base unit/control module and the expansion modules are connected using the jump- ers supplied.
  • Page 9: Wiring

    Adequate protection must be provided on all output contacts with capacitive and inductive loads. Do not switch low currents using contacts that have been used previously with high cur- rents. Operating Manual PNOZ po4p 1003836-EN-10...
  • Page 10: Preparing For Operation

    The safety functions may only be checked by qualified personnel. Status indicators LEDs indicate the status and errors during operation: LED on POWER Supply voltage is present. Channel 1 safety contacts are closed. Operating Manual PNOZ po4p | 10 1003836-EN-10...
  • Page 11: Faults - Interference

    Contact malfunction: As the expansion module is connected to a base unit or a control module, reactivation will not be possible if the contacts have welded after the input circuit has opened. Dimensions in mm 22,5 94 (3.70") (0.88") Operating Manual PNOZ po4p | 11 1003836-EN-10...
  • Page 12: Technical Details

    B300, R300 External contact fuse protection, safety contacts In accordance with the standard EN 60947-5-1 Blow-out fuse, quick Blow-out fuse, slow Blow-out fuse, gG Circuit breaker 24V AC/DC, characteristic B/C Conventional thermal current Operating Manual PNOZ po4p | 12 1003836-EN-10...
  • Page 13 Mounting area (e.g. control cabinet) IP54 Mechanical data Mounting position horizontally on mounting rail Mechanical life 10,000,000 cycles Material Bottom PPO UL 94 V1 ABS UL 94 V0 Connection type Screw terminal Mounting type plug-in Operating Manual PNOZ po4p | 13 1003836-EN-10...
  • Page 14 Torque setting with screw terminals 0,5 Nm Stripping length with screw terminals 8 mm Dimensions Height 94 mm Width 22,5 mm Depth 121 mm Weight 230 g Where standards are undated, the 2020-07 latest editions shall apply. Operating Manual PNOZ po4p | 14 1003836-EN-10...
  • Page 15: Safety Characteristic Data

    If the service life graphs are not accessible, the stated PFH value can be used irrespective of the switch frequency and the load, as the PFH value already considers the relay's B10d value as well as the failure rates of the other components. Operating Manual PNOZ po4p | 15 1003836-EN-10...
  • Page 16: Service Life Graph

    To increase the service life, sufficient spark suppression must be provided on all output contacts. With capacitive loads, any power surges that occur must be noted. With DC con- tactors, use flywheel diodes for spark suppression. Operating Manual PNOZ po4p | 16 1003836-EN-10...
  • Page 17: Remove Plug-In Terminals

    The plug-in connection terminals should only be connected and disconnec- ted when the voltage is switched off. Order reference Product type Connection type Order no. PNOZ po4p Screw terminals 773635 Operating Manual PNOZ po4p | 17 1003836-EN-10...
  • Page 18: Ec Declaration Of Conformity

    This product/these products meet the requirements of the directive 2006/42/EC for ma- chinery of the European Parliament and of the Council. The complete EC Declaration of Conformity is available on the Internet at www.pilz.com/support/downloads. Representative: Norbert Fröhlich, Pilz GmbH & Co. KG, Felix-Wankel-Str. 2, 73760 Ost- fildern, Germany UKCA-Declaration of Conformity This product(s) complies with following UK legislation: Supply of Machinery (Safety) Regu- lation 2008.
  • Page 19 We are represented internationally. Please refer to our homepage www.pilz.com for further details or contact our headquarters. Headquarters: Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: info@pilz.com, Internet: www.pilz.com...

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