Page 2
All rights to this publication are re served by confi dence through individual consultation, charge beyond standard business hours. Pilz GmbH & Co. KG. We reserve the right to You can fi nd more details about Pilz and fl exibility and reliable service.
Page 3
The focus decentralised, a single product or a total is always on the protection of man and solution: With Pilz you will defi nitely fi nd a machine, in compliance with the standards solution for your automation function.
Contents Standards and Directives Standards and Directives Application Examples Emergency Stop Applications Safety Gate Applications ESPE Applications Two-hand Applications Further Applications Service Pre-sales, after sales, Your partner for practical traning, Business terms and conditions...
Page 5
Functional safety in accordance with EN/IEC 62061 1.1-9 Risk parameters and categories in accordance with EN 954-1/EN ISO 13849-1 1.1-11 Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfi ldern, Germany, Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 2008-09 1.1-1...
Page 6
(ATEX) (94/9/EC) CE-mark, i.e. the product must be accompa- • Machinery (98/37/EC) / (2006/42/EC) Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfi ldern, Germany, Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 2008-09 1.1-2...
Also, the directives the specifi c requirements of the European sumption effect” applies can be researched Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfi ldern, Germany, Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 2008-09 1.1-3...
Iterative process in accordance with EN ISO 14121-1 after completion of the plant or machine. Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfi ldern, Germany, Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 2008-09 1.1-4...
EN ISO 13849-1 is a specifi c product area must undergo a cer- the main standard named for safety-related Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfi ldern, Germany, Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 2008-09 1.1-5...
(Av). through to decommissioning. Quantitative and qualitative examinations of the safety functions form the basis. Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfi ldern, Germany, Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 2007-02 1.1-9...
Page 14
The selection or design of the SRECS must 99 % SIL 3 SIL 3 SIL 3 always meet the following minimum require- ments: Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfi ldern, Germany, Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 2007-02 1.1-10...
E-STOP pushbutton S1 has not been operated and Contactors KM1 and KM2 have de- energised. Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 2011-10 2.1-2 5.1-...
Page 18
Depending on the application area and its respective regulations, this connection example is suitable for applications up to Category 3 of EN 954-1. Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 2011-10 2.1-3...
This avoids an unwanted reset before the input circuit is closed or as a result of the reset button being overridden. Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 2011-10 2.1-5...
Page 21
Depending on the application area and its respective regulations, this connection example is suitable for applications up to Category 4 of EN 954-1. Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 2011-10 2.1-6 5.1-...
Page 23
E-STOP pushbutton S1 has not been operated and Contactors KM1 and KM2 have de- energised. Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 2011-10 2.1-8 5.1-...
Page 24
Depending on the application area and its respective regulations, this connection example is suitable for applications up to Category 4 of EN 954-1. Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 2011-10 2.1-9...
(mains) after a delay. The delay-on de- energisation time is set on the safety relay in the input circuit are detected. PNOZ s5 (K1). Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 2011-10 2.1-11...
Depending on the application area and its respective regulations, this connection example is suitable for applications up to Category 4 of EN 954-1. Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 2011-10 2.1-12 5.1-...
A2 is isolated from the energy supply (mains) after a delay. The delay-on have dropped out and Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 2011-10 2.1-14...
Page 30
PNOZ s5 (K2) off and then on again. Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 2011-10 2.1-15...
Page 31
Depending on the application area and its respective regulations, this connection example is suitable for applications up to Category 4 of EN 954-1. Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 2011-10 2.1-16 5.1-...
Page 34
N/C contacts on contactors KM1 und KM2 are monitored in feedback loop S12-S34 of safety relay PNOZ s5 (K4). Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 2011-10 2.1-19...
Page 35
Depending on the application area and its respective regulations, this connection example is suitable for applications up to Category 4 of EN 954-1. Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 2011-10 2.1-20 5.1-...
PNOZ s7 (K5) can be started when the input circuit at K4 is closed first, followed by reset button S4. This avoids an Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 2011-10 2.1-23...
Page 39
Depending on the application area and its respective regulations, this connection example is suitable for applications up to Category 4 of EN 954-1. Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 2011-10 2.1-24 5.1-...
Page 42
Depending on the application area and its respective regulations, this connection example is suitable for applications up to Category 4 of EN 954-1. Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 2011-10 2.1-27...
S2. This avoids an unwanted reset before the input circuit is closed or as a result of the reset button Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 2011-10 2.1-29...
Page 45
Depending on the application area and its respective regulations, this connection example is suitable for applications up to Category 4 of EN 954-1. Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 2011-10 2.1-30 5.1-...
PNOZ s4 – Safety switch PSEN me2/2AS PL e of EN ISO 13849-1 SIL 3 of EN 62061 2.2-5 Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 2011-10 2.2-1...
Page 48
In this case contacts (In2+)“. we recommend using two safety switches per safety gate. Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 2011-10 2.2-2 5.1-...
Page 49
Depending on the application area and its respective regulations, this connection example is suitable for applications up to Category 4 of EN 954-1. Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 2011-10 2.2-3...
Page 51
(mode) on the safety relay PNOZ s4 must again. be set to “Monitored reset, falling edge with detection of shorts across contacts (In2-)“. Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 2011-10 2.2-5...
Page 52
Depending on the application area and its respective regulations, this connection example is suitable for applications up to Category 4 of EN 954-1. Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 2011-10 2.2-6 5.1-...
PNOZ s4 – PSEN op4H light curtain PL e of EN ISO 13849-1, SIL 3 of EN 62061 2.3-2 Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 2009-01 2.3-1...
Page 55
ON. loss of the safety function. A single fault in the light curtain is detected. Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 2009-01 2.3-2 5.1-...
Page 56
Depending on the application area and its respective regulations, this connection example is suitable for applications up to Category 4 of EN 954-1. Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 2009-01 2.3-3...
PNOZ s6.1 – Requirements in accordance with EN 574 Type IIIA PL b of EN ISO 13849-1 2.4-10 Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 2009-01 2.4-1...
The terminator on the PNOZ s6 must be the human body“). connected. Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 2009-01 2.4-2 5.1-...
Page 60
Please note the further requirements of EN ISO 13849-1, e.g. requirements for avoiding systematic faults. Characteristic data of contactors KM1/KM2: B10d: 2,000,000 (note oversizing) Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 2009-01 2.4-3...
Page 61
Depending on the application area and its respective regulations, this connection example is suitable for applications up to Category 4 of EN 954-1. Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 2009-01 2.4-4 5.1-...
Page 63
A fault on the device does not lead to the operated simultaneously. loss of the safety function. Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 2009-01 2.4-6...
Page 64
Please note the further requirements of EN ISO 13849-1, e.g. requirements for avoiding systematic faults. Characteristic data of contactors KM1/KM2: B10d: 2,000,000 (note oversizing) Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 2009-01 2.4-7...
Page 65
Depending on the application area and its respective regulations, this connection example is suitable for applications up to Category 4 of EN 954-1. Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 2009-01 2.4-8 5.1-...
Page 67
The two-hand control device PNOZ s6.1 can be started by operating pushbuttons S1 and S2 simultaneously when contactor KM1 has de-energised. Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 2009-01 2.4-10 5.1-...
Page 68
Depending on the application area and its respective regulations, this connection example is suitable for applications up to Category 1 of EN 954-1. Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 2009-01 2.4-11...
– PNOZ s7.1 and PNOZ s7.2 with base unit PNOZ X4 PL e of EN ISO 13849-1, SIL 3 of EN 62061 2.5-7 Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 2009-01 2.5-1...
Page 71
(mode) is changed during contacts (In2-)”. operation, an error message will be Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 2009-01 2.5-2 5.1-...
Page 72
Actuator (contactors KM5, KM6) Please note the further requirements of EN ISO 13849-1, e.g. requirements for avoiding systematic faults. Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 2009-01...
Page 73
Depending on the application area and its respective regulations, this connection example is suitable for applications up to Category 4 of EN 954-1. Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 2009-01 2.5-4 5.1-...
Page 76
E-STOP pushbutton S1 has not been operated and Safety relays PNOZ s7.1 (K2) and PNOZ s7.2 (K3) have de-energised and Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 2009-01 2.5-7...
Page 77
Please note the further requirements of EN ISO 13849-1, e.g. requirements for avoiding systematic faults. KM4: B10d: 2,000,000 Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 2009-01 2.5-8...
Page 78
Depending on the application area and its respective regulations, this connection example is suitable for applications up to Category 4 of EN 954-1. Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany, Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 2009-01 2.5-9...
Your partner for practical training Customised training concepts 3.1-3 Business terms and conditions Delivery and payment- 3.1-4 terms Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfi ldern, Germany, Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 2008-09 3.1-1...
Page 82
CE conformity of tee to safeguard your investment plant and machinery. – always expect more from Pilz. Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfi ldern, Germany, Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 2008-09 3.1-2...
Page 83
Why not fi nd out more about our attractive • Programming and maintenance range of training courses! • Error evaluation and diagnostics Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfi ldern, Germany, Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 2008-09 3.1-3...
Page 84
Pilz company that places the order. Please select the legal contract partner from the order confi rmation. Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfi ldern, Germany, Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de 2002-02 3.1-4...
Page 85
Pilz Ges.m.b.H. Pilz lndustrieelektronik GmbH Pilz lndustrieelektronik S.L. Pilz Ireland Industrial Automation Pilz de México, S. de R.L. de C.V. Pilz Industrieelektronik S.L. Sichere Automation Gewerbepark Hintermättli Safe Automation Cork Business and Technology Park Automatización Segura R. Eng Duarte Pacheco, 120 Modecenterstraße 14...
Need help?
Do you have a question about the PNOZsigma and is the answer not in the manual?
Questions and answers