Installation Of Remaining Engine Components - Club Car FE290 Maintenance Service Supplement

FE290 ENGINE
Breather Valve Installation
1. Installation is the reverse of removal. See Breather Valve (Reed Valve) Removal, Page 13-12.
NOTE
• PLACE THE REED VALVE ON THE SEAT SO THERE IS A SLIGHT GAP (2) 0.008 INCH
MAXIMUM (0.203 MM) BETWEEN THE VALVE AND THE SEAT (FIGURE 13-41, PAGE 13-22).
PLATE
2
1
Figure 13-41 Reed Valve

INSTALLATION OF REMAINING ENGINE COMPONENTS

Read DANGER and WARNING on page 13-1.
1. Install rocker cover.
2. Install lower, upper, and head shrouds (1) along with two-ended bolt (2) (Figure 13-42, Page 13-23).
NOTE
• THE SHORTER END OF THE TWO-ENDED BOLT (2) GOES THROUGH WASHER AND UPPER
SHROUD.
• TO PREVENT LEAKS, APPLY A LIGHT COAT OF CLEAN ENGINE OIL TO THE O-RING SEAL (7)
BEFORE INSTALLATION. CARE SHOULD BE TAKEN DURING INSTALLATION TO AVOID
CUTTING OR NICKING THE O-RING SEAL (FIGURE 13-42, PAGE 13-23).
3. Install oil filler tube (6) and O-Ring (7) into the large hole in the crankcase cover. Install the upper end
of the oil filler tube (6) onto the two-ended bolt (2). Install flange nut (8) and tighten to 50 in-lb (5.7
N·m). Connect the ground wire (3) to the two-ended bolt and install and tighten the locknut (4) to 50 in-
lb (5.7 N·m). Insert the dip stick (5) (Figure 13-42, Page 13-23).
4. Connect muffler. See Section 15 – Exhaust System.
5. Install carburetor (11), throttle spring (12) and throttle spring bracket (13). Tighten to 50 in-lb (5.6 N·m)
(Figure 13-43, Page 13-23).
6. Connect fuel lines. See Section 14 – Fuel System. Tighten fuel line hose clamp at the carburetor to 9
in-lb (1.0 N·m) (Figure 13-5, Page 13-9).
7. Install the spark plug and thread it in until finger tight, then tighten the plug to 20 ft-lb (27 N·m)
NOTE
• BEFORE INSTALLING THE PLUG, CHECK THE CONDITION OF THE THREADS IN THE
CYLINDER HEAD. SOFTEN DEPOSITS IN CYLINDER HEAD THREADS WITH PENETRATING
OIL AND CLEAN THE THREADS WITH A TAP IF NECESSARY.
MOUNTING
SCREW
2000 FE290 Gasoline Vehicle Maintenance and Service Supplement
13
Cylinder Head
.
Page 13-21