SCHUNK ROTA NCK-S plus Assembly And Operating Manual

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Power Chuck
ROTA NCK-S plus 
Assembly and Operating Manual
Translation of Original Operating
Manual

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Summary of Contents for SCHUNK ROTA NCK-S plus

  • Page 1 Power Chuck ROTA NCK-S plus  Assembly and Operating Manual Translation of Original Operating Manual...
  • Page 2 Imprint Imprint Copyright: This manual is protected by copyright. The author is SCHUNK SE & Co. KG. All rights reserved. Technical changes: We reserve the right to make alterations for the purpose of technical improvement. Document number: 1151460 Version: 04.00 | 15/11/2023 | en...
  • Page 3: Table Of Contents

    4.7 Assembling the lathe chuck ..............18 5 Function and handling ................20 5.1 Function of the lathe chuck ..............20 5.2 Replacement or enlargement of jaws............20 04.00 | ROTA NCK-S plus | Power Chuck | en | 1151460...
  • Page 4 6.2 Maintenance and lubrication plan ............22 6.3 Technical Condition ................22 7 Storage....................23 8 Disposal ..................... 24 9 Parts lists ................... 25 10 Assembly drawing ................26 04.00 | ROTA NCK-S plus | Power Chuck | en | 1151460...
  • Page 5: General

    CAUTION Denotes a hazard with a low degree of risk that, if not avoided, could result in a minor or moderate injury. CAUTION Information about avoiding material damage. 04.00 | ROTA NCK-S plus | Power Chuck | en | 1151460...
  • Page 6: Applicable Documents

    ("opening" and "closing"). 1.3 Scope of delivery Power chuck T-nuts with screws or 3 combination T-nuts WH-M-KDS swivel fittings Jaw change key Eye bolt, starting from size 210 Operating manual 04.00 | ROTA NCK-S plus | Power Chuck | en | 1151460...
  • Page 7: Basic Safety Notes

    100 RPM without consulting SCHUNK. the product is brought into contact with aggressive media, especially acids. the product is used in abrasive blasting processes, especially sandblasting. 04.00 | ROTA NCK-S plus | Power Chuck | en | 1151460...
  • Page 8: Structural Changes

    Renolit HLT2 are incorporated into the product as auxiliary and operating materials. The safety data sheet for Microgleit LP 410 can be found at www.schunk.com. 04.00 | ROTA NCK-S plus | Power Chuck | en | 1151460...
  • Page 9: Chuck Jaws

    Specialist personnel have the specialized training, knowledge, and experience to perform the tasks entrusted to them, to recognize and avoid potential dangers, and know the relevant standards and regulations. 04.00 | ROTA NCK-S plus | Power Chuck | en | 1151460...
  • Page 10: Personal Protective Equipment

    2.12 Protection during commissioning and operation Falling or violently ejected components Falling and ejected components can lead to serious injury or death. Take suitable protective measures to secure the danger zone. 04.00 | ROTA NCK-S plus | Power Chuck | en | 1151460...
  • Page 11: Notes On Safe Operation

    Disconnect power sources before installation, modification, maintenance, or calibration. Ensure that no residual energy remains in the system. Do not reach into the open mechanism or movement area of the product during operation. 04.00 | ROTA NCK-S plus | Power Chuck | en | 1151460...
  • Page 12: Protection Against Dangerous Movements

    Do not reach between the workpiece and the chuck jaw during the clamping procedure. Implement the safety functions according to the integrator's risk assessment. 04.00 | ROTA NCK-S plus | Power Chuck | en | 1151460...
  • Page 13 Ensure that the clamping pressure is applied to the clamping force block while the workpiece is being machined. Re-clamping of the workpiece with manual or pneumatic clamping force blocks. 04.00 | ROTA NCK-S plus | Power Chuck | en | 1151460...
  • Page 14: Technical Data

    Stroke per jaw [mm] 2.75 Piston stroke [mm] Weight with base jaws [kg] 20.1 31.2 47.6 72.4 Oil consumption per double stroke [cm Operating temperature [°C] 5 to 60 Installation position 04.00 | ROTA NCK-S plus | Power Chuck | en | 1151460...
  • Page 15: Mounting, Disassembling And Assembling The Lathe Chuck

    Danger of injury due to sharp edges and rough or slippery surfaces Use personal protective gear, especially safety gloves. Check the delivery for completeness and for transport damage. 04.00 | ROTA NCK-S plus | Power Chuck | en | 1151460...
  • Page 16: Mounting The Lathe Chuck

    Screw in the SPA 40 Mount the screw (item 14) retrofit kit at indexing pin the center Ø 12 in the bore hole provided Converting to VERO-S interface 04.00 | ROTA NCK-S plus | Power Chuck | en | 1151460...
  • Page 17: Connecting The Lathe Chuck

    When removing the guide part, make sure that the O-rings (item 61) do not get lost. Unscrew the screws (item 25) and remove the retainer ring (item 29). 04.00 | ROTA NCK-S plus | Power Chuck | en | 1151460...
  • Page 18: Assembling The Lathe Chuck

    Insert the piston (item 4) into the piston (item 23) and secure using the retainer ring (item 29). Afterwards, fasten the retainer ring (item 29) with screws (item 25). 04.00 | ROTA NCK-S plus | Power Chuck | en | 1151460...
  • Page 19 Fasten the chuck body (item 21) to the flange (item 1) with screws (item 27). Piston assembly Wiper Guide part Support device (two-piece ring) as mounting aid Support device (two-piece ring) as mounting aid Assembling the wiper 04.00 | ROTA NCK-S plus | Power Chuck | en | 1151460...
  • Page 20: Function And Handling

    When turning or grinding, ensure that the turning ring or turning pin is clamped by the top jaws and not by the base jaws. Tighten the jaw mounting screws with a torque wrench, } 4.1 [/ 15]. 04.00 | ROTA NCK-S plus | Power Chuck | en | 1151460...
  • Page 21: Maintenance

    If the clamping force has dropped too much or if the base jaws and piston no longer move properly, the chuck must be disassembled, cleaned, and relubricated. 04.00 | ROTA NCK-S plus | Power Chuck | en | 1151460...
  • Page 22: Maintenance And Lubrication Plan

    For exchange of dammaged components, only use the original SCHUNK-spare parts. 04.00 | ROTA NCK-S plus | Power Chuck | en | 1151460...
  • Page 23: Storage

    Only store the product in dry rooms. Protect the product from major temperature fluctuations. NOTE: Before recommissioning, clean the product and all attachments, check for damage, functionality and leaks. 04.00 | ROTA NCK-S plus | Power Chuck | en | 1151460...
  • Page 24: Disposal

    Dispose of the chuck's metal parts as scrap metal. Alternatively, you can return the chuck to SCHUNK for proper disposal. 04.00 | ROTA NCK-S plus | Power Chuck | en | 1151460...
  • Page 25: Parts Lists

    165 / X Seal Seal Seal Eye bolt 210 / 250 / 315 Parts list key for size 165 for size 315 for size 210 wearing part for size 250 04.00 | ROTA NCK-S plus | Power Chuck | en | 1151460...
  • Page 26: Assembly Drawing

    Assembly drawing 10 Assembly drawing 04.00 | ROTA NCK-S plus | Power Chuck | en | 1151460...
  • Page 27 H.-D. SCHUNK GmbH & Co. Spanntechnik KG Lothringer Str. 23 D-88512 Mengen Tel. +49-7572-7614-0 info@de.schunk.com schunk.com Folgen Sie uns I Follow us Wir drucken nachhaltig I We print sustainable...
  • Page 28 Type designation: NCK-S, TPS, TBS Heinz-Dieter SCHUNK GmbH & Co. Spanntechnik KG certifies that the above-mentioned products, when used as intended and in compliance with the operating manual and the warnings on the product, are safe according to the national regulations and: −...

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