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Dunster House PADDINGTON G1-2228NCO Installation Manual
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Dunster House PADDINGTON G1-2228NCO Installation Manual

Groove effect garden office
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INSTALLATION MANUAL
Manufacturer:
Dunster House Ltd.
Caxton Road
Bedford
Bedfordshire
England
MK41 0LF
PADDINGTON
GROOVE EFFECT GARDEN OFFICE
2.2m X 2.8m
G1-2228NCO
Unique Product Reference Number
__________________________
Customer Service Department:
cs@dunsterhouse.co.uk
www.dunsterhouse.co.uk

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Summary of Contents for Dunster House PADDINGTON G1-2228NCO

  • Page 1 INSTALLATION MANUAL PADDINGTON GROOVE EFFECT GARDEN OFFICE 2.2m X 2.8m G1-2228NCO Unique Product Reference Number Manufacturer: __________________________ Dunster House Ltd. Caxton Road Bedford Customer Service Department: Bedfordshire cs@dunsterhouse.co.uk England www.dunsterhouse.co.uk MK41 0LF...
  • Page 2 In the unlikely event that you need to contact us, please do so in writing to: Email: cs@dunsterhouse.co.uk Post: Dunster House Ltd, Caxton Road, Elms Farm Industrial Estate, Bedford, MK41 0LF, England. Our customer Service department is open 9 a.m. to 5 p.m. Monday to Friday. Please include your Sales Order (SO) number in any correspondence with Customer Service to enable them to locate your file.

  • Page 3: Pack Contents

    PACK CONTENTS Floor Panel A - 2105x1055x40 Floor Panel B - 2110x590x40 Roof Panel B - 1220x1220x41 Roof Panel C - 1220x600x41 Panel 1 - 2374x1100x41 Panel 2 - 2374x1100x41 Panel 3 - 2095x1060x41 Panel 4 - 2095x1060x41 Panel 5 - 2374x1100x41 Panel 6 - 2374x1100x41...
  • Page 4 PACK CONTENTS Panel 7 - 2095x600x41 French Door Window Rafter 4x 43x86x1197.B 1195 Rafter B 1195 Rafter Support 2x 43x43x795.15.15 Rafter B2 1195 Ridge Beam 2 1x 43x86x1250.E 1250 Ridge Beam 1 1x 43x86x1890.D 1890 Page4...
  • Page 5 PACK CONTENTS Bearer (pressure treated) 3x 35x70x460 2x 35x70x600 2x 35x70x2200 7x 35x70x2060 4x WPC 820x140x10.C Facia 1250 2x WPC1250x130x10.B Facia 1250 2x WPC 1250x130x10.A Eave edging 4x WPC 1220x130x10 2x WPC 600x130x10 Corner Trim 2x WPC 2085x50x10.D 2085 Corner Trim 2x WPC 2085x50x10.E 2085 Mid Panel Trim...
  • Page 6 PACK CONTENTS Corner Trim 2x WPC 2095x50x10.A 2095 Corner Trim 2x WPC 2095x50x10.B 2095 Window Trim 4x MDF 860x20x6.B 4x MDF 1230x20x6.B Door Trim 1x MDF 1450x20x6.B Door Trim 1x MDF 1962x20x6 Door Trim 1x MDF 1962x20x6.A 1962 Drip Edge Trim 1x GR-DRIP EDGE (C038) - 700mm 1x GR-DRIP EDGE (C038) - 1200mm 3x GR-DRIP EDGE (C038) - 2100mm...

  • Page 7: Assembly Steps

    ASSEMBLY STEPS Pre-drill parts before fixing screws. Step 1: Bearers Item: 1a - 2x Bearer - 35x70x2200 5x Bearer - 35x70x2060 20x 120mm Csk screw Assemble bearer frames as shown below. Note: Ensure the diagonals A & B are equal b - 3x Bearer - 35x70x460 2x Bearer - 35x70x600 2x Bearer - 35x70x2060...
  • Page 8 Pre-drill parts before fixing screws. Step 1: Bearers Item: 1c - 1x Bearer Frame - 35x600x2200 1x Bearer Frame - 35x2200x2200 6x 120mm Csk screw Note: Ensure the diagonals A & B are equal Assemble bearer frames as shown below. Rear Front 2200...
  • Page 9 Pre-drill parts before fixing screws. Step 2: Brackets on bearers Item: 2a - 20x 'Z' Bracket 40x 35mm Csk screw Install brackets as shown below 35mm Csk screws 'Z' Brackets (x20) Front Page 9...
  • Page 10 Pre-drill parts before fixing screws. Step 3: Panel 5 Panel 5 Item: 3a - 1x Panel 5 4x 35mm Csk screw Fasten brackets to wall panels 35mm screws Flush Front Step 4: Panel 3 or 4 Item: Panel 3 or 4 4a - 1x Panel 3 or 4 4x 35mm Csk screw 6x 70mm Csk screw...
  • Page 11 Pre-drill parts before fixing screws. Changing Location of Panels Changing positions Solid Panel Window Panel Solid Panel Window Panel Window Panel Solid Panel Solid Panel Window Panel Changing positions STANDARD OPTION 2 STANDARD OPTION 1 No Change In Brackets No Change In Brackets Changing positions Solid Panel...

  • Page 12: Changing Brackets

    Pre-drill parts before fixing screws. Changing Brackets (Variation 1) Item: Panel 3 (Window) 8x 35mm Csk screws Important Undo screws on existing panel and When fixing, it is important that the brackets are pushed fasten brackets as shown below up to the edge of the WPC, flush and square. DO NOT FIX TWISTED OR OUT OF LINE AS THIS WILL CAUSE ISSUES WHEN CONNECTING.
  • Page 13 Pre-drill parts before fixing screws. Changing Brackets (Variation 1) Item: Panel 4 (Solid) 8x 35mm Csk screws Undo screws on existing panel and Important fasten brackets as shown below When fixing, it is important that the brackets are pushed up to the edge of the WPC, flush and square. DO NOT FIX TWISTED OR OUT OF LINE AS THIS WILL CAUSE ISSUES WHEN CONNECTING.
  • Page 14 Pre-drill parts before fixing screws. Changing Brackets (Variation 2) Item: Panel 3 (Window) 8x 35mm Csk screws Important Undo screws on existing panel and When fixing, it is important that the brackets are pushed fasten brackets as shown below up to the edge of the WPC, flush and square. DO NOT FIX TWISTED OR OUT OF LINE AS THIS WILL CAUSE ISSUES WHEN CONNECTING.
  • Page 15 Pre-drill parts before fixing screws. Changing Brackets (Variation 2) Item: Panel 4 (Solid) 8x 35mm Csk screws Undo screws on existing panel and Important fasten brackets as shown below When fixing, it is important that the brackets are pushed up to the edge of the WPC, flush and square. DO NOT FIX TWISTED OR OUT OF LINE AS THIS WILL CAUSE ISSUES WHEN CONNECTING.
  • Page 16 Pre-drill parts before fixing screws. Connecting two panels Step 1: Align panels Opposing brackets Step 2: lift right panel (bracket pointing downwards) approximately 100mm to clear opposing brackets. Opposing brackets Step 3: Slide panel downwards to engage brackets Page 16...
  • Page 17 Pre-drill parts before fixing screws. Step 5: Panel 7 & 3 or 4 Item: 5a - 1x Panel 7 4x 35mm Csk screw 5b - 1x Panel 3 or 4 Panel 7 4x 35mm Csk screw Panel 3 or 4 Fasten brackets to wall panels 35mm Csk.
  • Page 18 Pre-drill parts before fixing screws. Step 7: Panel 4 or 3 and 7 Panel 7 Item: Panel 4 or 3 1x Panel 4 or 3 7a - 4x 35mm Csk screw 6x 70mm Csk screw 7b - 1x Panel 4 or 3 4x 35mm Csk screw Panel 4 or 3 Panel 6...
  • Page 19 Pre-drill parts before fixing screws. Step 9: Rafter assembly Item: 9a - 4x Rafters 2x Rafter Supports 4x WPC Ties 48x 35mm Csk Screw 4x 70mm Csk screws Rafter Support 70mm Csk screw 35mm Csk screw Rafters Pre-assemble rafter assembly using 70mm Csk screws 35mm and 70mm Csk screws (skewed)
  • Page 20 Pre-drill parts before fixing screws. Step 11: Ridge beam 1 & Rafter assembly 70mm Csk screws Item: 11a - 1x Rafter Assembly 1x Ridge beam 1 10x 70mm Csk screw Ridge Beam 1 70mm Csk screw (skewed) Step 12: Rafter B and B2 Item: 12a - 2x Rafter B 35mm Csk screws...
  • Page 21 Pre-drill parts before fixing screws. Panel B Step 13: Roof panels (right s.) Item: 13a - 2x Roof Panel B 1x Roof Panel C 34x 70mm Csk screw Panel C Panel B 70mm Csk screws (x34) Flush with Ridge beam Panel C Step 14: Roof panel (left s.) Item:...
  • Page 22 Pre-drill parts before fixing screws. Step 15: Floor Panel (left s.) Item: 15a - 1x Floor Panel A 21x 70mm Csk screw All floor panels should be in position before fastening with screws. Floor panels will allow gaps between floors and walls. Gap between walls and floor Floor Panel A...
  • Page 23 Pre-drill parts before fixing screws. Step 16: Doors and window/s The following principles apply for both door and windows. Position the door/ window with frame into the aperture (from outside) and ensure that the diagonals are equal (A=B). The door/ window frames also need to be vertically aligned with base (90) before continuing.
  • Page 24 Pre-drill parts before fixing screws. Step 17: Roof membrane Item: 17a - Roof Membrane We supply roof membrane which provides an extra layer of protection. Ensure the roof panels are dry and firmly secured before putting on the membrane. Cover all of the roof panels (including edges) using the roof membrane supplied leaving a minimum of 5 - 10mm overhang and then cut off the excess.
  • Page 25 Pre-drill parts before fixing screws. Clout nails Step 19: Roofing felt Felt Roof membrane Item: 19a - 1 Roll felt Clout nails a. Starting at the lowest edge of the roof, lay the felt horizontally across the roof panels. Make sure that the lowest edge of the felt overhangs the edge of the roof by approximately 30mm and the front and back by 50mm.
  • Page 26 Assembly Steps for (Hexagonal Shingle) Plastic Waterproof Membrane Fully cover the roof with the plastic waterproof membrane leaving a minimum of 20mm overhang or 40mm overhang if the optional guttering is to be installed. Use a staple gun or tacks to secure the membrane to the roof boards. Hexagonal Shingles Our hexagonal shingles come with a 'peelable' plastic backing which must be removed before installing.
  • Page 27 Assembly Steps for (Shingles) Plastic Waterproof Membrane: Fully cover the roof with the plastic waterproof membrane leaving a minimum of 20mm overhang or 40mm overhang if the optional guttering is to be installed. Use a staple gun or tacks to secure the membrane to the roof boards. Shingles Our rectangular shingles come with a thin clear strip on the back marked 'DO NOT REMOVE', do not peel this off.
  • Page 28 Pre-drill parts before fixing screws. Step 20: Joint trims Item: 21a - 1x WPC 293x50x10 (B) 1x WPC 2095x50x10.B (C) 1x WPC 2085x50x10.D (D) 2x WPC 1995x50x10.A (E) 1x WPC 2085x50x10.E (F) 32x - 35mm Csk screws 32x - Self adhesive caps 35mm Csk screw with with self adhesive caps (x2 staggered)
  • Page 29 Pre-drill parts before fixing screws. Step 21: Joint trims Item: 21b - 2x WPC 2095x50x10.A (A) 1x WPC 2095x50x10.B (C) 1x WPC 2085x50x10.D (D) 2x WPC 1995x50x10.A (E) 1x WPC 2085x50x10.E (F) 1x WPC 2294x50x10 (G) 56x 35mm Csk screws 56x - Self adhesive caps Apply clear silicone to joint and on trims before fastening.

  • Page 30: Side Elevation

    Pre-drill parts before fixing screws. Step 23: Drip Edges Item: 23 - 10x Drip edge trim 34x - 30mm Poly pin nail Cut drip edge trims to appropriate lengths. They should fit snuggly between joint trims. Apply clear silicone to ALL wall panels, gaps and trims before fastening.
  • Page 31 Pre-drill parts before fixing screws. Step 24: Wind Braces Item: 4x WPC 1253x50x10.75 20x 35mm Screws 20x Screw Cover (WHT) Place 2x WPC 1253x50x10.75 trims on top of the garden office roof, make sure the trims are flush with the roof edges and each other at the top of the apex as shown in the images bellow.
  • Page 32 Pre-drill parts before fixing screws. Step 24: Window trims Item: 24 - 4x MDF 1230x20x6.B 4x MDF 860x20x6.B 36x 30mm Panel pins Trims should be fastened with panel pins MDF 2095x1060x6.B v2 MDF 860x20x6.B Inside view Step 25: Door trims Item: MDF 1450x20x6.B 25 - 1x MDF 1962x20x6...
  • Page 33 Glazing Windows and Doors Sealed units are approximately 10mm smaller in length and width than the aperture. This difference in size will be packed using bridge packers (4mm), black shims (2mm), and green shims (1mm). Bridge packers must be used only against the frame, while shims are to be used only next to sealed units.
  • Page 34 Glazing Windows and Doors 5. After packing the sealed units correctly, refit the beads in the same position as you removed them; start with the smallest lengths first before inserting the longer lengths. Carefully use a nylon or non-marking rubber mallet to help tap the beads into position, starting at the ends.