Related Manuals for Techart 070.300.630.009
Summary of Contents for Techart 070.300.630.009
- Page 1 ASSEMBLY INSTRUCTIONS TECHART Power-Kit TA 070/T2 for Panamera Turbo Part-No.: 070.300.630.009 Panamera Turbo...
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Page 2: Table Of Contents
Removing the original exhaust turbochargers..............10 Installing the TECHART parts ......................11 TECHART components, bank 1 (cylinders 1 - 4) ............... 11 TECHART components, bank 2 (cylinders 5 - 8) ............... 15 Installing the TECHART sport air filter ................20 Installing the original engine.................... -
Page 3: I Important Safety Information
Before starting the assembly procedure, carefully read the assembly instructions in full and pay attention to the safety information and sequence of the individual operation steps. TECHART Version 03 dated February 17, 2016 Page 3 of 28... -
Page 4: Preparation
TECHART Power-Kit 070 T2 Preparation Number of people required At least two people are required to install this product. Help and support In case of technical queries, contact us immediately: support@techart.de Check TECHART parts kit for completeness Quantity Part number Part designation 070300800102... - Page 5 Twelve point screw M12x1.5x95 99908444501 Locknut M12x1.5 99908444909 Hexagon nut M12x1.5 WHT004955 Torx screw 99907346101 Cylinder screw M14x1.5x135 99970743941 O-Ring 23,80x2,4 99970755741 O-Ring 11,00x2,5 N10414402 Combination screw M8x28 000300101OKT Octane 100 decal TECHART Version 03 dated February 17, 2016 Page 5 of 28...
- Page 6 TECHART Power-Kit 070 T2 Please use the table to check whether all of the required parts are present. Please contact us immediately if any parts should be missing: support@techart.de Once parts have been removed from their original packaging, ensure that they are properly handled and stored.
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Page 7: Installation
ASSEMBLY INSTRUCTIONS TECHART Power-Kit 070 T2 Installation Preparing the vehicle Raise the vehicle at the factory-fitted jacking points. TECHART Version 03 dated February 17, 2016 Page 7 of 28... -
Page 8: Removing The Original Parts
Take out the original control unit (DME). Label the original DME control unit with the VIN and send to the following address: TECHART Automobildesign GmbH > Wareneingang < Roentgenstrasse 47 71229 Leonberg, Germany TECHART Version 03 dated February 17, 2016 Page 8 of 28... -
Page 9: Removing The Original Engine
Please note the manufacturer’s safety instructions and all local laws and regulations governing health and safety and accident prevention. Remove the engine/transmission unit with integral carrier and front axle according to the manufacturer’s instructions. TECHART Version 03 dated February 17, 2016 Page 9 of 28... -
Page 10: Removing The Original Exhaust Turbochargers
(cylinder head). Remove all screws and nuts and remove the original exhaust turbocharger/- manifold. 10 Clean the sealing surfaces! The original exhaust turbochargers are no longer required. TECHART Version 03 dated February 17, 2016 Page 10 of 28... -
Page 11: Installing The Techart Parts
ASSEMBLY INSTRUCTIONS TECHART Power-Kit 070 T2 Installing the TECHART parts 3.1 TECHART components, bank 1 (cylinders 1 - 4) Important: Ensure absolute cleanliness when installing the turbocharger! All washers of the hollow bolts have to be exchanged for new ones (see photo). - Page 12 +Fig. 06 Install the original hose line to the control sensor for the bypass flap. Connect the original control pressure line (see arrow) to the TECHART turbocharger. Fig. 07 TECHART Version 03 dated February 17, 2016 Page 12 of 28...
- Page 13 Fig. 09 10 Uniformly tighten all nuts and bolts on the TECHART exhaust turbocharger/-manifold and catalytic converter unit. Note the specified tightening torques and sequence (1-12), exemplified photo! Fig. 10 TECHART Version 03 dated February 17, 2016 Page 13 of 28...
- Page 14 12 Hook the cable of the lambda sensor into the designed holding clips. Ensure that lines are correctly routed! Make sure that lambda sensor cables are not under tension! Fig. 12 TECHART Version 03 dated February 17, 2016 Page 14 of 28...
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Page 15: Techart Components, Bank 2 (Cylinders 5 - 8)
ASSEMBLY INSTRUCTIONS TECHART Power-Kit 070 T2 3.2 TECHART components, bank 2 (cylinders 5 - 8) Important: Ensure absolute cleanliness when installing the turbocharger! All washers of the hollow bolts have to be exchanged for new ones (see photo). Fig. 13... - Page 16 Fig. 16 Align the original fastening eyelet (3) in such a way that the hose (4) can be put through it from above. TECHART Version 03 dated February 17, 2016 Page 16 of 28...
- Page 17 Use new gasket and new nuts M8. Coat the thread of all nuts and bolts with a little aluminum paste. Only screw in nuts and bolts, do not tighten! Fig. 18 TECHART Version 03 dated February 17, 2016 Page 17 of 28...
- Page 18 Note the specified tightening torques and sequence (1-12), exemplified photo! Fig. 20 11 Install the original heat protection to the TECHART turbocharger and to the cylinder head. Fig. 21 TECHART Version 03 dated February 17, 2016 Page 18 of 28...
- Page 19 12 Hook the cable of the lambda sensor into the designed holding clips. Ensure that lines are correctly routed! Make sure that lambda sensor cables are not under tension! Fig. 22 TECHART Version 03 dated February 17, 2016 Page 19 of 28...
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Page 20: Installing The Techart Sport Air Filter
ASSEMBLY INSTRUCTIONS TECHART Power-Kit 070 T2 3.3 Installing the TECHART sport air filter Remove the front apron first, since the air filter housing lies below it. Fig. 23 Open engine hood. Dismantle main headlights. Remove the PU-cover around the hood lock. - Page 21 12 Install the front apron in reverse order. Fig. 25 The original air filter insert is no longer needed. The Techart sport air filter can be rinsed and has to be cleaned within the maintenance intervals. TECHART Version 03 dated February 17, 2016...
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Page 22: Installing The Original Engine
Exchange crankcase ventilation hose (between throttle body and crankcase ventilation pipe bank 2) with Techart crankcase ventilation hose. Fig. 26 TECHART Version 03 dated February 17, 2016 Page 22 of 28... -
Page 23: Installing The Techart Engine Styling Package
ASSEMBLY INSTRUCTIONS TECHART Power-Kit 070 T2 Installing the TECHART Engine styling package The bonding surfaces on the TECHART panel and the original cover must be dry and free from dust. Use cleaning agent to thoroughly degrease the bonding surfaces on the TECHART panel and original cover. -
Page 24: Performing Final Work On The Vehicle
(only use PENTOSIN CHF 202 power steering oil – PORSCHE Part No. 000.043.206.56). Reconnect the TECHART control unit in the reverse order from removal. Before installing the bracket and trim, connect the battery and make sure the engine starts. -
Page 25: Techart Recommendations
ASSEMBLY INSTRUCTIONS TECHART Power-Kit 070 T2 4.2 TECHART recommendations We recommend changing the engine oil and filters when installing the TECHART performance kit. Running in the performance-enhanced engine gradually and gently will have a positive effect on the life of the mechanical components. -
Page 26: Final Inspection
Next, carry out a test drive, then check the fault memory again. Check all operating fluids. Align and adjust vehicle geometry in line with the manufacturer’s instructions. Affix the supplied TECHART 100 octane decal inside the tank cap. Fig. 27 TECHART Version 03 dated February 17, 2016 Page 26 of 28... -
Page 27: Tightening Torques
23 Nm Ground point for control unit 10 Nm Oil drain plugs 50 Nm Oil filter 25 Nm ATF control plug 35 Nm Engine protection 5 Nm Wheels 180 Nm TECHART Version 03 dated February 17, 2016 Page 27 of 28... - Page 28 TEL +49 7152 / 9339- 0 FAX +49 7152 / 9339-33 info@techart.de www.techart.de Subject to change at any time without prior notice. Copyright 2016 by TECHART Automobildesign GmbH Part No. 070.300.630.099 TECHART Version 03 dated February 17, 2016 Page 28 of 28...
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