Techart 087.180.120.009BLK Assembly Instructions Manual

Techart multifunctional daytime running lights for 987 boxster / cayman front spoiler ii

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ASSEMBLY INSTRUCTIONS
TECHART Multifunctional Daytime Running Lights
for 987 Boxster / Cayman Front Spoiler II
Part No. 087.180.120.009BLK until MY 08 multifunctional daytime running lights, "black"
Part No. 087.180.120.009CHR until MY 08 multifunctional daytime running lights, "chrome"
Part No. 087.180.122.009BLK from MY 09 multifunctional daytime running lights, "black"
Part No. 087.180.122.009CHR from MY 09 multifunctional daytime running lights, "chrome"
Part No. 087.180.123.009BLK from MY 09 multifunctional daytime running lights, "black"
Part No. 087.180.123.009CHR from MY 09 multifunctional daytime running lights, "chrome"

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Summary of Contents for Techart 087.180.120.009BLK

  • Page 1 TECHART Multifunctional Daytime Running Lights for 987 Boxster / Cayman Front Spoiler II Part No. 087.180.120.009BLK until MY 08 multifunctional daytime running lights, “black” Part No. 087.180.120.009CHR until MY 08 multifunctional daytime running lights, “chrome” Part No. 087.180.122.009BLK from MY 09 multifunctional daytime running lights, “black”...
  • Page 2: Table Of Contents

    Remove wheels and add-on parts.................7 Detaching original parts ........................8 Detaching TECHART Front Spoiler................8 Installing the TECHART Front Spoiler II ..................10 Assembling the TECHART front spoiler ..............10 Installing the TECHART control unit................13 Installing the TECHART wiring harness ..............14 Installing the TECHART front spoiler II...............
  • Page 3: Important Safety Information

    MONTAGEANLEITUNG TECHART Frontspoiler II Important safety information All of the necessary work must be performed by qualified persons with an appropriate level of expertise. Vehicle lifts with an insufficient lifting capacity can collapse under the weight of the vehicle and crush any persons standing underneath.
  • Page 4 MONTAGEANLEITUNG TECHART Frontspoiler II Risk of injury from hands and arms being crushed, cut or lacerated when working with sharp-edged and bulky objects. Wear protective clothing and protective gloves. Keep limbs out of narrow and inaccessible areas of the vehicle and/or avoid dangerous situations by using special tools and suitable aids.
  • Page 5: Preparation

    Number of people required For the installation of this product at least two persons are needed. Help and support In case of technical questions you immediately contact us: support@techart.de Check the TECHART parts kit for completeness Item Quantity Part number...
  • Page 6 Watertight crimp connector, red, 0.5 - 1.0 mm² Use the table to check whether all of the required parts are present. Contact us immediately if any parts are missing: support@techart.de Once parts have been removed from their original packaging, ensure that they are properly handled and stored.
  • Page 7: Installation

    MONTAGEANLEITUNG TECHART Frontspoiler II Installation Prepare vehicle Before starting work, check that the vehicle is free of defects. Use the PIWIS system tester to read out all of the fault memories of the individual vehicle components and first rectify any faults displayed.
  • Page 8: Detaching Original Parts

    Unscrew all bolts in the inner wheelhouse lining. Fig. 01 Remove inner wheelhouse lining including brake air duct. Unscrew the additional screw (36) at the headlight area from the TECHART Front Spoiler II (14). Fig. 02 TECHART Version 02 Seite 8 von 24...
  • Page 9 15 Detach the TECHART Front Spoiler II towards the front. 16 Remove TECHART grill from the front spoiler 17 Unscrew and detach the original right and left-hand TECHART Air Ducts. 18 Process the TECHART Air Ducts right and left. TECHART Version 02...
  • Page 10: Installing The Techart Front Spoiler Ii

    MONTAGEANLEITUNG TECHART Frontspoiler II Installing the TECHART front spoiler II 3.1 Assembling the TECHART front spoiler After crimping, heat up all crimp connectors using a hot air gun so that they form a watertight seal. Trim the aluminum mounting (19) by 35 mm on right and left.
  • Page 11 TECHART bracket 087.100.100.200 (7). Fig. 06 Insert the right and left-hand TECHART grill 087.100.120.12_ (13) in the TECHART front spoiler II (14) and install with 4 washers M5 (15), spring lock washers M5 (16) and nuts M5 (17) on each side.
  • Page 12 (22) with TECHART bracket (20) in the TECHART grill (13). Install the TECHART bracket (20) and the original spray nozzles (6) in the TECHART grill (13) with the Fig. 08 bolts 5x12 (23). Reconnect the water hose. TECHART Version 02...
  • Page 13: Installing The Techart Control Unit

    TECHART air duct (31) from the inside and install the TECHART control unit (30). Fit the TECHART air duct (31) to the radiator. Stick the outside temperature sensor on the right-hand side. TECHART Version 02 Seite 13 von 24...
  • Page 14: Installing The Techart Wiring Harness

    MONTAGEANLEITUNG TECHART Frontspoiler II 3.3 Installing the TECHART wiring harness Switch off the ignition and disconnect the battery when working on the vehicle electrical/electronics systems. After crimping, heat up all crimp connectors using a hot air gun so that they form a watertight seal.
  • Page 15 Disconnect the parking light cable approx. 15 mm behind the connector. Connect the parking light cable to the TECHART wiring harness (32) with a red crimp connector. Connect the black cable of the TECHART wiring harness to the brown cable.
  • Page 16 13 Cut the longer cable (21) down to the same length as the shorter cable (21). 14 Connect both cables (21) to a line from the TECHART fuse holder (24) using a blue crimp connector (23). Fig. 12 TECHART Version 02...
  • Page 17 17 Unclip the black cable connector strip (27) from the white connector (26). 18 Connect the other line from the TECHART fuse holder (24) to the line in pin 35 (black cable; 0.75 mm; circuit 15) of the black cable connector strip (27) with a crimp connector (28).
  • Page 18 Circuit diagram of 987Boxster / Cayman up to Model Year 08 Code Designation Red cable TECHART fuse holder (with 20A fuse) Front end control unit (A35 0.75 BL/BL term.15) Crimp connector (watertight, blue, 1.5 - 2.5 mm²) TECHART control unit (000.180.120.200) TECHART wiring harness (087.180.120.200)
  • Page 19 Circuit diagram of 987 Boxster / Cayman from Model Year 09 without standard daytime running light Code Designation Red cable TECHART fuse holder (with 20A fuse) Front end control unit (A35 0.75 BL/BL term.15) Crimp connector (watertight, blue, 1.5 - 2.5 mm²) TECHART control unit (000.180.120.200) TECHART wiring harness (087.180.122.200)
  • Page 20 Circuit diagram of 987 Boxster / Cayman from Model Year 09 with standard daytime running light Code Designation Red cable TECHART fuse holder (with 20A fuse) Front end control unit (A35 0.75 BL/BL term.15) Crimp connector (watertight, blue, 1.5 - 2.5 mm²) TECHART control unit (000.180.120.200) TECHART wiring harness (087.180.123.200)
  • Page 21: Installing The Techart Front Spoiler Ii

    Position the TECHART front spoiler II in front of the vehicle. Connect the TECHART daytime running lights to the TECHART control unit. Push on the TECHART front spoiler II and fit to the original fastenings above and below. Screw the fastening between the headlamp and flap onto the fender using the supplied M4 nut and washer.
  • Page 22: Coding Of 987 From My 09 With Standard Daytime Running Lights

    MONTAGEANLEITUNG TECHART Frontspoiler II 3.5 Coding of 987 from MY 09 with standard daytime running lights. Only possible with Porsche service tester PIWIS. Code of daytime running lights Diagnosis Front end Code Code of daytime running lights Change MY > __...
  • Page 23: Perform Final Work On Vehicle

    MONTAGEANLEITUNG TECHART Frontspoiler II Perform final work on vehicle 4.1 Finishing touches Attach wheels. Observe the specified tightening torques! 4.2 Final check Perform a general function check on vehicle. Read out all of the fault memories of the individual vehicle components using the PIWIS Porsche system tester, erase any fault messages displayed and/or rectify faults.
  • Page 24 TEL +49 (0) 7152 / 9339- 0 FAX +49 (0) 7152 / 9339-33 info@techart.de www.techart.de E&O excepted. Subject to change at any time without prior notice. Copyright 2008 by TECHART Automobildesign GmbH Version 02/2010 Artikel-Nr./Part No. 087.180.120.099 TECHART Version 02 Seite 24 von 24...

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