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Techart Aero-Kit I Assembly Instructions Manual

For panamera
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ASSEMBLY INSTRUCTIONS
TECHART Aero-Kit I for Panamera
Part no. 070.100.100.009
Part no. 070.100.180.009
Part no. 070.100.340.009
Part no. 070.100.500.009
Part no. 070.100.800.009
Part no. 070.100.880.009
Front spoiler I 4 / 4S
Front spoiler Turbo
Side skirts
Rear diffuser
Rear spoiler I 4 / 4S
Rear spoiler I Turbo
Assembly Instructions 070.100.100.099
Version 09 - 2016

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Summary of Contents for Techart Aero-Kit I

  • Page 1 ASSEMBLY INSTRUCTIONS TECHART Aero-Kit I for Panamera Part no. 070.100.100.009 Front spoiler I 4 / 4S Part no. 070.100.180.009 Front spoiler Turbo Part no. 070.100.340.009 Side skirts Part no. 070.100.500.009 Rear diffuser Part no. 070.100.800.009 Rear spoiler I 4 / 4S Part no.

  • Page 2: Table Of Contents

    Mounting TECHART rear spoiler I S / 4S .................. 23 Preparation ......................... 23 Mounting TECHART rear spoiler I S / 4S..............24 Mounting TECHART rear spoiler I S / 4S control ............25 TECHART rear spoiler I Turbo....................29 Preparation ......................... 29 Mounting TECHART rear spoiler I Turbo ..............

  • Page 3: Important Safety Information

    Do not eat, drink or smoke when handling windshield cleaning agents/antifreeze. Do not breathe in vapors and ensure adequate ventilation. Keep windshield cleaning agents/antifreeze only store them in sealable original containers. TECHART Version 09 dated December 5, 2016 Page 3 of 40...
  • Page 4 All body parts must be prepared and painted in accordance with the attached painting guide. TECHART Version 09 dated December 5, 2016 Page 4 of 40...

  • Page 5: Preparation

    Collar bolt 4.8x22, black 0039004.8X387981 Sheet metal bolt, binding head with flange 4.8x38 00091089010031 Bond + Seal black, 70 ml tube 070.140.100.009 Stone guard film set, front spoiler I, 2-piece TECHART Version 09 dated December 5, 2016 Page 5 of 40...
  • Page 6 Sheet metal nut, 4.8/16.7x11.0, yellow galvanized 0039003.9X9.51025 Sheet metal bolt, binding head with flange 3.9x9.5 999 507 995 40 Insertion piece 070.140.340.009 Stone guard film set, side skirt, 4-piece TECHART Version 09 dated December 5, 2016 Page 6 of 40...
  • Page 7 Please use the table to check whether all of the required parts are present. Once parts have been removed from their original packaging, ensure that they are properly handled and stored. TECHART Version 09 dated December 5, 2016 Page 7 of 40...

  • Page 8: Installation

    All TECHART front spoilers 3.1 Preparation The bonding surfaces on the TECHART front spoiler and original front apron must be dry and free from dust and paint spray mist. Use cleaning agent to thoroughly degrease bonding surfaces on the TECHART front spoiler and original front apron.

  • Page 9: Installing The Techart Front Spoiler

    TECHART Aero-Kit I for Panamera 3.2 Installing the TECHART front spoiler Apply PU adhesive to the bonding surface of the right TECHART front spoiler (1) 070.100.1_0.100 and left TECHART front spoiler 070.100.1_0.101. Push the right TECHART front spoiler and left TECHART front spoiler onto the original front apron and align evenly with the contour.
  • Page 10 Insert the TECHART air duct (6) 070.100.180.105-01 into the TECHART front spoiler center (2) and secure with bolts 5x12 (7). 10 Fasten the TECHART air duct with the screw 4.8x35 (a) at the insertion point of the front apron at the center below.
  • Page 11 (3) and left TECHART front spoilers through the spacer (13) onto 15.5x6.4x9.0 the original front apron (14). Fig. 05 15 Stick the TECHART stone guard film 070.140.100.009 in the wheelhouse. TECHART Version 09 dated December 5, 2016 Page 11 of 40...

  • Page 12: Techart Side Skirts

    Detach the original skirt and remove the sheet metal nuts. The original skirts are no longer required. Remove the original catch (15) from the fender. The original catches are no longer required. Fig. 07 TECHART Version 09 dated December 5, 2016 Page 12 of 40...

  • Page 13: Installing The Techart Side Skirts

    Using the bolts 3.9x13 (20), install the TECHART spoiler corner (19) in the TECHART side skirt (18). Insert the insertion pieces (21) 99950799540 in the TECHART skirt. Fig. 10 TECHART Version 09 dated December 5, 2016 Page 13 of 40...
  • Page 14 TECHART side skirt (18) in the front area. Push the original sheet metal nut (23) onto the TECHART side skirt lower section. Clip the TECHART side skirt to the vehicle, using the original attachment points. Fig. 11 Using bolts 4.8.13, secure the...

  • Page 15: Techart Rear Diffuser

    (see arrows). Fig. 14 Unscrew the bolts in the area of the tail lamp (see arrows). Remove the inner wheelhouse liner. Fig. 15 TECHART Version 09 dated December 5, 2016 Page 15 of 40...
  • Page 16 Fig. 16 Fig. 17 Remove the bolts on the underside of the vehicle (see arrows). Remove the original rear panel towards the rear, disconnect the electrical connection. TECHART Version 09 dated December 5, 2016 Page 16 of 40...
  • Page 17 Unscrew the bolts of the original diffuser (see arrow). Fig. 18 Unclip the original rear diffuser from the original rear panel with the help of the assembly wedge. Fig. 19 TECHART Version 09 dated December 5, 2016 Page 17 of 40...

  • Page 18: Installing The Techart Rear Diffuser

    TECHART Aero-Kit I for Panamera 5.2 Installing the TECHART rear diffuser The bonding surfaces of the TECHART rear diffuser panels must be dry and free from dust or paint spray mist. Use a cleaning agent to thoroughly degrease the bonding surfaces of the TECHART rear diffuser panels.
  • Page 19 5x12 (29). Fig. 22 Secure the TECHART rear diffuser panels with adhesive tape, so that they contact the surface firmly at all points. Allow to dry for at least 12 hours. TECHART Version 09 dated December 5, 2016...
  • Page 20 070.100.500.211 left (on the side with the large hole). 10 Using the original bolts, install the rear TECHART brackets right and left in the original rear diffuser attachment point. Fig. 25 TECHART Version 09 dated December 5, 2016 Page 20 of 40...
  • Page 21 ASSEMBLY INSTRUCTIONS TECHART Aero-Kit I for Panamera 11 Fit the original rear panel with TECHART rear diffuser to the vehicle:  Restore electrical connection  Bolt the top of the panel to the original attachments. 12 Using bolts 4.8x16, attach the TECHART rear diffuser to the rear bracket (30).
  • Page 22 5mm. Fig. 28 19 Stick the TECHART stone guard film 070.140.500.009 in the wheelhouse. 20 Install the tail lamps. 21 Install the wheelhouse liners. TECHART Version 09 dated December 5, 2016...

  • Page 23: Mounting Techart Rear Spoiler I S / 4S

    ASSEMBLY INSTRUCTIONS TECHART Aero-Kit I for Panamera Mounting TECHART rear spoiler I S / 4S 6.1 Preparation Open tailgate. Detach all trim panels from the tailgate. To do so:  unclip the upper trim first,  then remove the 5 fastening bolts on both side trim panels and the lower trim panel, and ...

  • Page 24: Mounting Techart Rear Spoiler I S / 4S

    Press TECHART rear spoiler firmly in gluing area, if necessary remove any polyurethane adhesive that escapes with cleaner. Fasten TECHART rear spoiler in place using adhesive tape so that it makes good contact all over. The drying time must be at least 12 hours.

  • Page 25: Mounting Techart Rear Spoiler I S / 4S Control

    ASSEMBLY INSTRUCTIONS TECHART Aero-Kit I for Panamera 6.3 Mounting TECHART rear spoiler I S / 4S control Set ignition to "ON". Retract rear spoiler by pressing the switch in the center console. Set ignition to "OFF" Fig. 32 Insert TECHART wiring harness into TECHART rear spoiler control unit (37) 070.540.889.009-02.
  • Page 26 ASSEMBLY INSTRUCTIONS TECHART Aero-Kit I for Panamera Detach rear spoiler drive connector from the tailgate and connect the TECHART rear spoiler control unit in series. Route wiring harness up to the rear window heater on the left in the direction of travel.
  • Page 27 13 Route red cable (terminal 30) with welding wire (or similar, see arrow) above foam in C-pillar from roof to socket in trunk. 14 Detach connector from socket. Fig. 37 TECHART Version 09 dated December 5, 2016 Page 27 of 40...
  • Page 28  strip red cable (terminal 30, TECHART wiring harness) at open end,  and join red cable (terminal 30, TECHART wiring harness) and both ends of red cable from connector to watertight crimp connector. 16 Insert connector into socket again.

  • Page 29: Techart Rear Spoiler I Turbo

    Retract rear spoiler by pressing the switch in the center console until the fastening bolts are accessible. Set ignition to "OFF" Unscrew rear spoiler base with flaps from drive (see arrows). Fig. 40 TECHART Version 09 dated December 5, 2016 Page 29 of 40...
  • Page 30 12 Unscrew lower part of rear spoiler from rear spoiler unit. Fig. 42 13 Unscrew rear spoiler flaps (see arrows). 14 Unhook linkage. The original linkage is no longer required. Fig. 43 TECHART Version 09 dated December 5, 2016 Page 30 of 40...

  • Page 31: Mounting Techart Rear Spoiler I Turbo

     Drill from underside to 15 mm. Apply thin coating of polyurethane adhesive to inside of TECHART rear spoiler. Mount TECHART rear spoiler (40) 070.100.800.100 onto flaps (36), straighten and fasten in place using bolts (39) M6x16. Press...
  • Page 32 25 mm 10 Screw rear spoiler base (41) onto rear spoiler drive, slide all the way into the oblong holes and straighten. Check for an accurate fit. Fig. 47 TECHART Version 09 dated December 5, 2016 Page 32 of 40...
  • Page 33 Fig. 48 12 Screw flaps using bolts 3.9x13 (42) into rear spoiler base. Fig. 49 TECHART Version 09 dated December 5, 2016 Page 33 of 40...
  • Page 34 15 Screw on lower part of rear spoiler again. 16 Insert rear spoiler unit into tailgate, straighten and screw tight. 17 Make electrical connection between rear spoiler unit and vehicle wiring harness. TECHART Version 09 dated December 5, 2016 Page 34 of 40...

  • Page 35: Mounting Techart Turbo Rear Spoiler Control

    ASSEMBLY INSTRUCTIONS TECHART Aero-Kit I for Panamera 7.3 Mounting TECHART turbo rear spoiler control Set ignition to "ON". Retract rear spoiler by pressing the switch in the center console. Set ignition to "OFF" Fig. 51 Insert TECHART wiring harness into TECHART rear spoiler control unit (37) 070.540.889.009.
  • Page 36 Fig. 53 10 Route red cable (terminal 30) to socket in trunk. 11 Route red cable (terminal 30) through grommet into vehicle. Fig. 54 TECHART Version 09 dated December 5, 2016 Page 36 of 40...
  • Page 37 Fig. 55 13 Route red cable (terminal 30) with welding wire (or similar) above foam in C-pillar from roof to socket in trunk. 14 Detach connector from socket. Fig. 56 TECHART Version 09 dated December 5, 2016 Page 37 of 40...
  • Page 38  strip red cable (terminal 30, TECHART wiring harness) at open end,  and join red cable (terminal 30, TECHART wiring harness) and both ends of red cable from connector to watertight crimp connector. 16 Insert connector into socket again.

  • Page 39: Completing Vehicle

    PIWIS Porsche system tester, erase displayed fault messages and rectify any faults. Tightening torques Location Description Type Basic value Wheel on wheel hub M 14 x 1.5 Tightening torque 180 Nm TECHART Version 09 dated December 5, 2016 Page 39 of 40...
  • Page 40 TEL +49 7152 / 9339- 0 FAX +49 7152 / 9339-33 info@techart.de www.techart.de E&O excepted. Subject to change at any time without prior notice. Copyright 2016 by TECHART Automobildesign GmbH Part No. 070.100.100.099 TECHART Version 09 dated December 5, 2016 Page 40 of 40...

This manual is also suitable for:

070.100.100.009070.100.180.009070.100.340.009070.100.500.009070.100.800.009070.100.880.009

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