JUKI PS-800SB-8045 Instruction Manual
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JUKI PS-800SB-8045 Instruction Manual

Suction device
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PS-800SB-8045 Suction device
INSTRUCTION MANUAL

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Summary of Contents for JUKI PS-800SB-8045

  • Page 1 PS-800SB-8045 Suction device INSTRUCTION MANUAL...

  • Page 2: Table Of Contents

    CONTENTS 1. List of parts comprising the suction device ................ 1 2. Installing the suction device ....................3 2-1. Installing the blower ........................3 2-2. Installing the filter box .........................5 2-3. Installing the solenoid valve ......................8 2-4. Installing the power switch ......................10 2-5.

  • Page 3: List Of Parts Comprising The Suction Device

    1. List of parts comprising the suction device Check the parts. ❷ ❷ ❸ ❸ ❶ ❶ ❹ ❹ ❺ ❺ ❻ ❻ ❽ ❽ ❾ ❾ ❼ ❼ – 1 –...
  • Page 4 40228476 Suction device asm. Part name Quantity Description ❶ Tray ❷ Screw asm. M6-16 (including a spring washer and a plain washer) ❸ Blower Provided with the power switch Parts of the fan ❹ Screw asm. M8-20 (including a spring washer and a plain washer) ❺...

  • Page 5: Installing The Suction Device

    2. Installing the suction device Turn OFF the power supply and air supply for the sewing machine. 2-1. Installing the blower 1) Combine screw asm. ❷ as shown in ❶ ❶ ❻ ❻ ❷ ❷ the figure on the left, and secure cast- ers $6$ to tray ❶...
  • Page 6 3) Install silencer ❺ to blower ❸ . ❺ ❺ – 4 –...

  • Page 7: Installing The Filter Box

    2-2. Installing the filter box 1) Release draw latches (2 pieces) on the side face of filter box ❼ to remove the cover. ❼ ❼ 2) Attach screw asm. ❽ to the ceiling of filter box ❼ . Put the T-screw of screw asm. ❽ in the alumi- num frame.
  • Page 8 4) Put one end of pipe ❾ (0.4 m) over the cylindri- cal part of suction cover  and the other end over the upper cylindrical part of filter box ❼ until ❾ ❾ they will go further and secure both ends of the (0.4m) (0.4m) pipe with pipe bands  .
  • Page 9 There are nuts on the reverse side of the table. Take care not to allow the Mesh plate nuts to come off when you loosen the screws. Front cover of the table stand Setscrew 7) Replace the setscrews of the mesh plate with screws  .

  • Page 10: Installing The Solenoid Valve

    2-3. Installing the solenoid valve 1) Remove one metal plate from the manifold. Se- cure solenoid valve  . (Provided with a rubber sheet) There is a rubber sheet between the metal plate and the manifold. 2) Route the cable of solenoid valve  up to the electrical control box shelf as shown in the figure.
  • Page 11 4) Insert air tubes  into solenoid valve No.1 No.1 5) Route air tubes  as shown in the figure. 6) Connect air tubes  to the cylinders of filter box ❼ . No.1 No.1 – 9 –...

  • Page 12: Installing The Power Switch

    2-4. Installing the power switch 1) Route the power switch and cable of blower ❸ ❸ ❸ from under the table stand. Cable 2) Loosen the screws and the nuts attached to the power switch. Put the nuts in the corresponding holes in the aluminum frames and secure the power switch to the aluminum frames of the table stand with the screws and nuts.
  • Page 13 5) Put the cable gland lid on the cable. Pass the cable through the cable gland. Insert the lid slightly into the gland. Slightly insert 6) Insert the power cables into the switch terminal Switch terminal block block and secure them with the screws. Inset the blue cable into terminal No.

  • Page 14: Installing The Pedal

    2-5. Installing the pedal 1) Remove the side cover (right) and route the ca- Side cover (right) ble of pedal $16$ up to the electrical control box shelf as shown in the figure. 2) Pass the cable of pedal $16$ through the duct and insert its wires into connectors No.

  • Page 15: Checking The Function Of The Suction Device

    3. Checking the function of the suction device 1) The blower operates when the power supply for the blower is turned ON. Pedal switch 2) Place a sheet of paper (or cloth) on the mesh plate. Depress the pedal switch to suck up the paper (or the cloth).

  • Page 16: Troubleshooting

    4. Troubleshooting 1) When the suction device is in operation, it fails to provide the suction power even if you depress the ped- ① Check to make sure that the pedal switch cables, solenoid valve cables and air tubes are properly connected.
  • Page 17 ② The filter box cover is poorly installed to cause air Cover leakage. Unlock the draw latches. Then, re-lock them properly. ③ The side plate for finely adjusting the air that flows to the side face fails to hide all holes in the box.

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