JUKI JX-100 Operation Manual
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JUKI JX-100 Operation Manual

Flexible compact mounter
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Flexible Compact Mounter
JX-100 / JX-100 LED
OPERATION MANUALⅠ
(For Operators)
Thank you for purchasing a product of our company.
CAUTION
In order to ensure safe use of JX-100 / JX-100 LED, be sure to read
this Manual before using the machine.
After reading this Manual, keep it at a fixed location so that it will be
available at any time.
40080474

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Summary of Contents for JUKI JX-100

  • Page 1 OPERATION MANUALⅠ (For Operators) Thank you for purchasing a product of our company. In order to ensure safe use of JX-100 / JX-100 LED, be sure to read this Manual before using the machine. CAUTION After reading this Manual, keep it at a fixed location so that it will be available at any time.
  • Page 2 (3) This manual is prepared with extreme care. However, if you have any question or find any error or omission in writing, contact our dealer or JUKI Corporation. (4) JUKI Corporation shall disclaim all the responsibility for any trouble resulting from the user's abnormal operation regardless of Item (3).
  • Page 3 For the safe operation of machinery CAUTION All personnel engaged in the operation of the chip placer and its accessories (here after referred to as "machines") including the operators, service and maintenance personnel are required to read through this safety warning to make familiar with its handling to prevent accidents and injuries.
  • Page 4 CAUTION Basic Matters of Precaution Be sure to read all documents included in this Manual and the attached booklet before using this machine. Also, keep this Manual carefully so as to be able to read it whenever necessary. Contents of this Manual include items that are not included in specifications of the machine purchased. The machine should be operated only by the operator who has learned how to run it.
  • Page 5 Greasing Use the grease designated by JUKI only. To prevent the occurrence of an inflammation or rash, immediately wash the related portions if grease adheres to your eyes or other parts of your body.
  • Page 6 Matters of Caution for Safe Use of JX-100 / JX-100 LED To prevent accidents due to electric shock, do not open the electrical equipment box while power supply is on. To prevent electric shock, do not operate the machine, with the grounding line unlinked.

  • Page 7: Table Of Contents

    Operation manualⅠ For the safe operation of machinery Table of contents Introduction .....................S-1 Overview of This Manual .................... S-1 Notational Conventions ....................S-1 Organization of This Manual..................S-1 Description ........................S-2 Chapter 1 Overview of the Machine ............1-1 1.1. Overview of this machine ..............1-1 Configuration of the machine ............

  • Page 8: Introduction

    This chapter describes the daily inspection together with the lists of daily inspection items and maintenance items. This manual is an introduction to PWB production with a JX-100 mounter. Refer to the descriptions stored in the attached CD “JX-100 Instruction Manual” for operations not...

  • Page 9: Description

    Operation manualⅠ Description Head Offset Correction Camera (OCC) This device picks up, centers and places a component. This is a camera that checks a The machine is equipped with four “LNC60 heads” mark and/or component placement coordinates on a board and/or (Z axis: 6 pieces) adjusts the mark or component placement position.

  • Page 10: Chapter 1 Overview Of The Machine

    Operation manualⅠ Chapter 1 Overview of the Machine 1.1. Overview of this machine This machine is a mounter that places electronic parts on an electronic circuit board on which solder is pasted or to which adhesive is applied. After the head picks up a component from a component supplying device (such as a tape feeder) and finds the center of the component, it places the component on the programmed placement coordinates of a board.

  • Page 11: Chapter 2 Operation Procedure

    Operation manualⅠ Chapter 2 Operation Procedure 2.1 Flow of PWB production The following flow chart indicates the operation flow from power-on to the end of PWB production. To perform a routine PWB production, follow the operations in order: No. 1, No.2, No. 3, No.

  • Page 12: Operating Method

    Operation manualⅠ 2.2 Operating method Step 1 Turn on the power of the main unit. ① Check to see if there is no substance such as a board or tool inside the machine. ② Check the air meter (pressure gauge) and turn the main switch to the right. Turn the main switch to the right by 90 degrees.
  • Page 13 Operation manualⅠ Step 2 Warm up the machine. If you warm up the machine before PWB production, the machine can start PWB production stably. ① Select ② The “Warming-up” screen appears. Make the settings for the warming-up conditions. Select what to be warmed up. Enter the time duration when the machine stops, the number of times the machine stops at which...
  • Page 14 Operation manualⅠ Step 3 Load a production program. ① Select a button on the screen. Select the button from the main screen. ② The “Open” dialog box appears on the screen. Select the desired production program, and select the <Open> button. <Procedure>...
  • Page 15 Operation manualⅠ Step 4 Select the PWB production screen. ① Select a button on the screen. Select the button from the main screen. ② The production screen is displayed. If you have to make various settings such as setting of the conveyor width according to a PWB to be produced ⇒...
  • Page 16 Operation manualⅠ Step 5 Set production boards. If the PWB dimensions are changed, adjust the transport width. <Procedure 1> Adjust the width of the board transport rail to a board. ① From the rear side of the machine, loosen the nuts provided under the knobs on both sides of transport.
  • Page 17 Operation manualⅠ < Procedure 2> Check and adjust the stopper position. ① Check the stopper position. If stability is not found, for example, because When pushing the PWB against the the stopper is in contact with the PWB notch, stopper, check whether it is stable. loosen the screw and then adjust the stopper position.
  • Page 18 Operation manualⅠ ③ The Quick setup screen is displayed. Select [Independent]. ④ After putting the PWB on the transport, raise the "support table" on the Transport independent control screen. 1. Select [Support table]. 2. Perform up/down operations for the table. At ON, the table goes up.
  • Page 19 Operation manualⅠ < Procedure 4> Adjust the pusher X and the pusher Y. ① Set the PWB on the carrying-in side and make sure that the PWB can flow smoothly continuously. Select [PWB Conveyor] on the Quick setup screen. ② The Transport control screen is displayed. 1.
  • Page 20 Operation manualⅠ < Procedure 5> Check the condition of the conveyor. When the stopper position was changed in <Procedure 2>, "Shape clamp position" teaching (position adjustment) is required. Teaching can be performed on the operating screen or by using the HOD (option). * For teaching operations on the operating screen (touch panel) ①...
  • Page 21 Operation manualⅠ ⑤ The camera image is displayed on the monitor. Operate "shit buttons" on the operating screen while observing the monitor. Adjust the position so that the line on which the PWB is in contact with the stopper may be coincident with the center of the monitor in the X direction.
  • Page 22 Operation manualⅠ * For teaching operations by using the HOD ① Perform the operations of (1) to (3) for teaching operations on the operating screen (touch panel). ② Press [CAMERA] of the HOD to display an image on the monitor. Make a check and perform teaching the "X (stopper pin)"...
  • Page 23 Operation manualⅠ Step 6 Attach components to be used for PWB production on a component supplying device such as a tape feeder. Refer to the Operating Instructions of each component supplying device for how to attach components on it. Step 7 Install a tape feeder on the feeder bank.
  • Page 24 Operation manualⅠ Step 8 Check the component pick-up position. Check the pick position on the operating screen or by using the HOD. * For check operations on the operating screen (touch panel) ① From the menu bar of the production screen, select [Production function] - [Quick Setup].
  • Page 25 Operation manualⅠ ④ The camera teaching screen is displayed. - When the pick position (X, Y, Z) is out of position After the camera is stopped, touch [ENTER] - When the pick position is in position The process is automatically finished.
  • Page 26 Operation manualⅠ The "Pick position tracking" screen is displayed. ② ■ If the component pick-up position (X, Y and Z) is shifted 1. Press the <CAMERA> key. (For the Z coordinate, press the <HMS> key.) 2. Adjust the X and Y coordinates.
  • Page 27 Operation manualⅠ ② After checking (teaching) all the components, quit "Quick Setup." Select the <OK> button. Select the <OK> button. ③ Go back to the Production screen. 2−17...
  • Page 28 Operation manualⅠ Step 9 Perform PWB production. Enter the desired value in the “Planed No. of PWBs” field on the “Prod Control” screen, and then press the <START> switch. PWB production starts. (Refer to Section 3.2.2 “Production condition screen” of the “Operation Manual II”...
  • Page 29 Operation manualⅠ ④ Stop production. When you press the <STOP> switch once, the machine is put into the pause state. When you press it again, the “Suspend” screen appears. Select [OK]. Then, production is stopped. Step 10 Quit the production screen. ①...
  • Page 30 Operation manualⅠ Step 11 Turn off the power of the main unit. ① Display the Main screen. Select the button from the main screen. When you select the <OK> button, the machine is restored into the initial state. When you press the <OK> button, the machine starts operating. To WARNING avoid risk of injury, never put your hand or head inside the machine.

  • Page 31: Chapter 3 Various Processing During Production

    Operation manualⅠ processing during production Chapter Various This Chapter describes how to handle main errors that will occur during PWB production and a component run-out error. 3.1 When components run out (If the check box “Stop system when components run out” is checked on the “Operation option” screen) Immediately after components run out, the following screen appears and the machine stops temporarily.

  • Page 32: When Components Run Out (If The Check Box "Stop System When Components Run Out" Is Not Checked On The "Operation Option" Screen)

    Operation manualⅠ 3.2 When components run out (If the check box “Stop system when components run out” is not checked on the “Operation option” screen) After the machine finishes placing all components that can be placed on boards, the following screen appears and the mounter stops temporarily. Error screen Causes of the error ①...

  • Page 33: When A Mark Recognition Error Occurs

    Operation manualⅠ 3.3 When a mark recognition error occurs Error screen Causes of the error ① Stained BOC mark ② A BOC mark is not within the inspection frame. ③ Input error of BOC mark coordinate data * An area fiducial mark causes the similar error.

  • Page 34: Laser Dirty Error

    Operation manualⅠ 3.4 Laser dirty error Error screen Causes of the error When the check box “Check Laser condition” on the “Production (Function2)” tab invoked from the “Operation option” screen, the system checks to see if the laser sensor window is stained when a board is loaded to the machine.

  • Page 35: Various Errors (La Recognition Error, Tombstone Error Or Irregularly-Shaped Component Error) Occurs

    Operation manualⅠ 3.5 Various errors (LA recognition error, tombstone error or irregularly-shaped component error) occurs Error screen Causes of the error The error message displayed here varies depending on which error has occurred. An error occurs if the value specified in a production program is different from the value measured with laser.

  • Page 36: When A Nozzle Error Occurs

    Operation manualⅠ 3.6 When a nozzle error occurs Error screen Causes of the error ① The machine failed to attach/detach a nozzle. ② There is a foreign substance on the ATC plate. ③ The nozzle outer malfunctions. ④ The vacuum capability is lowered. How to handle an error 1) Select the “Mode”...

  • Page 37: Component Replenishing Function At Occurrence Of No Components Due To A Temporary Stop

    Operation manualⅠ 3.7 Component replenishing function at occurrence of no components due to a temporary stop Error screen Causes of the error ① No components in the feeder. *When "Provide a component replenish button at a temporary stop" of the "Production (display) tag of the operation option is checked off, a "Component replenish"...

  • Page 38: Continuous Pwb Production

    Operation manualⅠ Continuous PWB production If PWB production is aborted abnormally (an asynchronous event occurs or PWB production is aborted abnormally), you can resume PWB production by following the procedure below. However, this operation is available only after the machine picks up and places at least one component.
  • Page 39 Operation manualⅠ When you press the <START> switch on the “Processing before production begins” screen, the following screen appears. Select the <Execute> button and check to see if a component is “already placed” or “not placed” at the placement point on the vision monitor with your eyes. This button allows you to check the component placement point at which the machine will resume PWB...
  • Page 40 Revision record ◆ Rev. Date Revised locations Revision contents Remarks Nov.2008 First edition For machine Rev.A and Jul .2009 Revised environment specification Mar.2010 Supported with a JX-100 LED. Revised ⅱ Jan.2011 For EN machine Revised ⅱ,ⅲ...
  • Page 41 MANUFACTURER INQUIRY 2-11-1, Tsurumaki, Tama-shi, Tokyo 206-8551, JAPAN PHONE: 81-42-357-2293 FAX: 81-42-357-2285 http://www.juki.co.jp/ Copyright © 2008-2013 JUKI CORPORATION The specification and appearance may be changed without notice. All rights reserved throughout the world. Original Instructions...

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Jx-100 led

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