Related Manuals for JUKI TR6SNR
Summary of Contents for JUKI TR6SNR
- Page 1 Matrix Tray Changer TR6SNR/6SNX/6SNV MAINTENANCE GUIDE CUSTOMER SUPPORT DEPARTMENT...
- Page 2 (3) This manual is prepared with extreme care. However, if you have any question or find any error or omission in writing, contact our dealer or JUKI Corporation. (4) JUKI Corporation shall disclaim all the responsibility for any trouble resulting...
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Page 3: Table Of Contents
3-11. Replacement of tray LED PCB (option: run-out components indication switch)..........3-18 3-12. Connector inserting positions of the main PCB (TR6SNR) ........ 3-19 3-13. Connector inserting positions of the main PCB (TR6SNX/6SNV) ...... 3-20 3-14. Connector inserting positions of the SCN PCB ..........3-21 4．... - Page 4 Maintenance Guide 4-5. Replacement and adjustment of stacker lock sensor ........... 4-5 4-6. Replacement and adjustment of shutter sensor ........... 4-6 4-7. Layout diagram of Y unit sensor ................4-7 4-8. Replacement and adjustment of Y-axis origin, minus limit and plus limit sensor ................. 4-8 4-9.
- Page 5 Maintenance Guide 6． Replacement and Adjustment of Belts ..........6-1 6-1. Replacement and adjustment of X-axis belt (TR6SNR/TR6SNX) ......6-1 6-2. Replacement and adjustment of Y-axis belt ............6-2 6-3. Replacement and adjustment of shuttle belt (TR6SNR) ........6-3 6-4.
- Page 6 Maintenance Guide 9． Test Mode .................... 9-1 9-1. Starting and finishing test mode ................9-2 9-2. Initialization ......................9-3 9-3. Sensor check ....................... 9-3 9-4. Head valve ......................9-4 9-5. Shuttle valve ......................9-5 9-6. Head ........................9-5 9-7. BGA holder ......................9-6 9-8.
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Page 7: 1． How To Set Up The System
Maintenance Guide 1． How to Set Up the System 1-1. Removing metal fixtures for transport Remove the stopper that secures the X-axis carriage using the M4 hexagon socket head bolt . Then remove FIX BR that secures the head section using the M3 hexagon socket head bolt . Note: It may happen that the head section is lowered if FIX BR ... -
Page 8: Confirmation Of Voltage Specification
Maintenance Guide 1-2. Confirmation of voltage specification Confirm that your voltage meets the spec. Check the rating nameplate attached to the lower right portion on the back of the equipment. The value, on which a circle is put (for the label nameplate) or marking is put (for the aluminum nameplate) in the “Volts”... -
Page 9: Mounting A Shuttle Unit
Maintenance Guide 1-3. Mounting a shuttle unit Put the U-groove section of S base into the S base joint SH to the depth. Mount the shuttle using four shuttle mounting screws . Put the air tube and connector into the marker position as shown in the diagram. S base U-groove S BASE Ｕ溝... -
Page 10: Leveling
Maintenance Guide 1-4. Leveling Place level vials on the conveyor rails and make level adjustment. Secure accuracy of ±2 divisions or less on the level vial scale (use level vials having 1 Div = 0.05 mm/M). Level vial... -
Page 11: Securing Shuttle Unit And Mounter
Maintenance Guide 1-5. Securing shuttle unit and mounter Models needing this work: TR6SNX, and TR6SXLS (This work is not necessary for TR6SNV.) After the height levels of the mounter and MTC, and the front and rear positions have been adjusted, secure the shuttle unit, which enters the mounter, using the shuttle support parts shown below. -
Page 12: Checking Assembly Position
Maintenance Guide 1-6. Checking assembly position Once the system becomes ready for powering ON, confirm that the picking pad of shuttle and the picking pad of X head are positioned on the same axis. Boot the system in test mode, and after initialization, confirmation can be made by means of “H.P Offset”... -
Page 13: Connecting The Fg Cable (En Specifications Only)
Maintenance Guide 1-7. Connecting the FG cable (EN specifications only) For the machine with the EN specifications, connect the FG cable attached to the power cable to the position shown in the Fig. <MTC side> <Mounter side> Secure the FG cable to the M4 Remove the screw (1 location) tap near the power cable from the power cable insertion... -
Page 14: Mounting Tray Stacker
Maintenance Guide 1-8. Mounting tray stacker Open the door and release the lock lever . Place the tray stacker on the stacker base and push it all the way in along the stacker guide . Push the parts A and B of the tray stacker to make sure that the tray stacker has been put all the way in, and then lock the lock lever . -
Page 15: 2． Name Of Covers And Detaching Covers
Maintenance Guide 2. Name of Covers and Detaching Covers 2-1. Detaching covers Top cover (40048880) Eleven screws (remove together with ) XF cover 6S (40048887) Six screws X side cover (40048888) Seven screws X cover (40048881) Six screws (remove after detaching ) (two screws are located inside X door.) - Page 16 Maintenance Guide Side cover L (40048879) Twelve screws (remove after detaching ) Door 6S (40048891) Four screws E cover L (40048879) Five screws E cover R (40048892) Six screws Side cover R (40048878) Eleven screws DOOR COVER...
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Page 17: 3． Replacement And Adjustment Of Components In Electrical Equipment Section
Maintenance Guide 3． Replacement and Adjustment of Components in Electrical Equipment Section 3-1. Layout diagram of electrical equipment section (standard) Part No. Part name Remarks 40040687 Z servo DRV ASM 40045704 Regenerative resistance 40045711 Stepping motor driver X-axis 40045711 Stepping motor driver Y-axis 40045711 Stepping motor driver... - Page 18 Switching power supply 40045016 AC fan motor ASM 40046217 note1 Main PCB A (6S) ASM Spare part No.: 40095256 note3 For TR6SNR 40137757 note2 Main PCB A ASM (6S) Spare part No.: 40095246 40095247 Main PCB ASM (6S) For TR6SNX/6SNV...
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Page 19: Layout Diagram Of Electrical Equipment Section (Ce-Spec Machine)
Maintenance Guide 3-2. Layout diagram of electrical equipment section (CE-spec machine) Part No. Part name Remarks HB001430000 Safety relay unit HB001390000 Relay E9641040000 Relay MY2, 24V DC... -
Page 20: Replacement Of Circuit Protector
Maintenance Guide 3-3. Replacement of circuit protector Remove the screw at “A” position, and the circuit protector can be pulled out toward you together with the bracket. Replace with the part of the same rating in the table below. Name Rating Part No. -
Page 21: Replacement Of Ac Servo Driver
Maintenance Guide 3-4. Replacement of AC servo driver Remove the connector of driver. Remove the screw at A position and pull out the AC servo driver together with the bracket. (When doing this, pay attention to the FG wire connected to the B position.) When the driver is pulled out to the position that allows access to the screws at B and C positions, remove the screws at B and C positions and replace the driver. -
Page 22: Replacement Of Stepping Motor Driver
Maintenance Guide 3-5. Replacement of stepping motor driver Remove the screws at the A positions, and replace the driver. When the replacement is finished, make switch setting following the diagram below. Setting values are common for all X-axis, Y-axis and shuttle. X-axis Y-axis Shuttle... -
Page 23: Replacement Of Power Lamp
Maintenance Guide 3-6. Replacement of power lamp Pushing the lug at the A position (on both sides), remove the socket section . Remove the ring , and remove the lens section . -
Page 24: Replacement Of Fan Motor
Maintenance Guide 3-7. Replacement of fan motor Remove the main PCB . Remove the fan motor together with the bracket using two screws at A, and replace the fan motor. -
Page 25: Replacement Of Teaching Spot
Maintenance Guide 3-8. Replacement of teaching spot Detach the XF cover and the X cover, use the mounting screw A to remove the teaching spot , and then replace. When the replacement is finished, make the following adjustment. Make adjustment by moving TSP up and down so that the spot diameter will be the minimum at the position of 10 mm from the tray base face. -
Page 26: Replacement Of Main Pcb (Tr6Snr)
Maintenance Guide 3-9. Replacement of main PCB (TR6SNR) Detach the E cover F and replace the main PCB. When the replacement is finished, make jumper setting, make DIP switch setting, initialize the EEPROM and enter parameters in it. (See 3-9 (2) and (3).) When replacing 40046222 or 40040690 with 40095247, you must also replace the ROM. - Page 27 Maintenance Guide (1) IP switch setting -40046222 or 40040690- DIP switch 1: Spare 1 OFF: Spare 2 OFF: Spare DIPSW1 3 OFF: Spare 4 OFF: Spare 5 OFF: Spare 6 OFF: Spare DIPSW2 7 OFF: Spare DIPSW3 8 OFF: Spare DIPSW4 DIPSW5 DIP switches arranged on PCB...
- Page 28 Maintenance Guide DIP switch 5: Spare 1. The setting is made according to 1 2: RFID the software specifications, such 2 OFF: Spare as special order. 3 4: Specifies the shuttle pad when BGA is used. Make the same setting as that on the previous PCB.
- Page 29 Maintenance Guide Portions to be inserted DIP switch 1: Setting as per specification 1 1 OFF: Model judgement 2 OFF: Model judgement 3 OFF: Model judgement 4 ON: Model judgement ON/OFF of DIP switches 5 OFF: FLASH boot writing 6 OFF: Forced program downloading 7 OFF: Normally fixed to OFF.
- Page 30 Maintenance Guide DIP switch 4: Revision of pattern functions 1 3: P_REV0 1. The setting is made according to the 2 3: P_REV1 software specifications, such as special 3 3: P_REV2 order. 4 3: P_REV3 Make the same setting as that on the 5 3: F_REV0 previous PCB.
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Page 31: Replacement Of Main Pcb (Tr6Snx/6Snv)
Maintenance Guide 3-10. Replacement of main PCB (TR6SNX/6SNV) Detach the E cover F and replace the main PCB. When the replacement is finished, make jumper setting, make DIP switch setting, initialize the EEPROM and enter parameters in it. DIPSW6 DIPSW7 DIPSW1 DIPSW8 W1,W3,W4... - Page 32 Maintenance Guide DIP switch 2: Setting as per specification 1 ON: Selection of TR6/TR5 model: ON for TR6, OFF for TR5 2 OFF: Selection of D/S model: ON for D (TR6D, TR5D), OFF for S (TR6S, TR5S) 3 2: Selection of language: ON for English, OFF for Japanese 4 2: Direction of transfer: ON for left to right, OFF for right to left 5 OFF: CMPNT35.0 (used for TR5) 6 ON: WDT...
- Page 33 Maintenance Guide DIP switch 7: Spare 1 1: Spare 1. The setting is made according to the software specifications, 2 1: Spare such as special order. 3 1: Spare Make the same setting as that on the previous PCB. 4 1: Spare 5 1: Spare 6 1: Spare 7 1: Spare...
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Page 34: Replacement Of Tray Led Pcb
Maintenance Guide 3-11. Replacement of tray LED PCB (option: run-out components indication switch) Detach the SW BOX R 5D . Then remove the nut of the Tray LED PCB . When the PCB replacement is finished, jumper setting is required. To mount PCB on the top stage, make jumper setting on 1 to 5 of W1 and 6 to 10 of W2. -
Page 35: Connector Inserting Positions Of The Main Pcb (Tr6Snr)
Maintenance Guide 3-12. Connector inserting positions of the main PCB (TR6SNR) CN10 CN21 CN22 CN14 CN15 CN16 CN12 CN23 CN11 CN17 CN19 CN20 CN1: AWC PCB CN2: CONVEYOR PCB CN3: SCN PCB CN4: SCN PCB CN5: SCN PCB CN6: SCN PCB... -
Page 36: Connector Inserting Positions Of The Main Pcb (Tr6Snx/6Snv)
Maintenance Guide 3-13. Connector inserting positions of the main PCB (TR6SNX/6SNV) CN10 CN21 CN22 CN14 CN16 CN12 CN15 CN23 CN19 CN11 CN17 CN20 CN1: AWC PCB CN2: CONVEYOR PCB CN3: SCN PCB CN4: SCN PCB CN5: SCN PCB CN6: SCN PCB CN7: PSU CN9: HOD BOX CN10: TRAY LED PCB (OP) -
Page 37: Connector Inserting Positions Of The Scn Pcb
Maintenance Guide 3-14. Connector inserting positions of the SCN PCB CN5-5D CN10 CN11 CN5-6S CN12 CN14 CN13 CN5-6D CN15 CN16 CN17 CN18 CN19 CN20 CN21 CN22 CN24 CN23 CN5-5S CN26 CN25 CN27 CN28 CN29 CN30 CN35 CN36 CN37 CN31 CN32 CN33 CN34 CN39... -
Page 38: 4． Replacement And Adjustment Of Sensors
Maintenance Guide 4． Replacement and Adjustment of Sensors 4-1. Layout diagram of Z unit sensors Stacker M lock sensor (part No.: HD001710000) Stacker M set sensor (part No.: HD000900000) Shutter open sensor (part No.: HD00057000A) Shutter close sensor (part No.: HD00057000A) ... -
Page 39: Replacement And Adjustment Of Z-Axis Origin, Minus Limit Sensor
Maintenance Guide 4-2. Replacement and adjustment of Z-axis origin, minus limit sensor Using “10. Z JOG” of test mode, move the Z-axis to the position that exposes the sensor, and replace the sensor. When the sensor replacement is finished, the following confirmation is required only for origin sensor. -
Page 40: Replacement And Adjustment Of Zm Plus Limit Detection Sensor
Maintenance Guide 4-3. Replacement and adjustment of ZM plus limit detection sensor The ZM plus limit detection sensor is attached as shown in the figure below. Replace it. ZM plus limit detection sensor (part No.: 40045713) -
Page 41: Replacement And Adjustment Of Stacker Set Sensor
Maintenance Guide 4-4. Replacement and adjustment of stacker set sensor Replace the set sensor, which is mounted on the ZST base. When the replacement is finished, confirm that the set sensor turns ON. Stacker M set sensor (part No.: HD000900000) -
Page 42: Replacement And Adjustment Of Stacker Lock Sensor
Maintenance Guide 4-5. Replacement and adjustment of stacker lock sensor Replace the sensor after moving the Z-axis to a convenient position for easy sensor replacement, using “10. Z JOG” of test mode. Replace the stacker M lock sensor, which is mounted on the ZST base (A). When the replacement is finished, confirm that the lock sensor turns ON. -
Page 43: Replacement And Adjustment Of Shutter Sensor
Maintenance Guide 4-6. Replacement and adjustment of shutter sensor Replace the sensor after moving the Z-axis to a convenient position for easy sensor replacement, using “10. Z JOG” of test mode. When the replacement is finished, confirm that the shutter sensor turns ON. ... -
Page 44: Layout Diagram Of Y Unit Sensor
Maintenance Guide 4-7. Layout diagram of Y unit sensor Y-axis origin sensor (part No.: HD00057000A) Y minus limit detection (part No.: 40045713) Y plus limit detection (part No.: 40045713) Chuck close detection M (part No.: HD00057000A) ... -
Page 45: Replacement And Adjustment Of Y-Axis Origin, Minus Limit And Plus Limit Sensor
Maintenance Guide 4-8. Replacement and adjustment of Y-axis origin, minus limit and plus limit sensor Adjust the width of conveyor rails to the minimum, then detach the Y cover, and replace the sensor. When the sensor replacement is finished, make confirmation as described below only for origin sensor. -
Page 46: Replacement And Adjustment Of Chuck Detection Sensor
Maintenance Guide 4-9. Replacement and adjustment of chuck detection sensor Replace the sensor shown in the diagram below. If the chuck section is closed, the sensor detects it and if it is chucking the tray base, the sensor detects it. If it tries to chuck with no tray base existent, either of sensors and does not detect it. -
Page 47: Replacement And Adjustment Of Tray Pulled-Out Detection (+) Switch
Maintenance Guide 4-10. Replacement and adjustment of tray pulled-out detection (+) switch Adjust the width of conveyor rails to the minimum, then detach the Y cover, and replace the sensor. Take out the tray pulled-out detection (+) switch using the mounting screw A, and replace the switch. -
Page 48: Layout Diagram Or X Unit Sensor
Maintenance Guide 4-11. Layout diagram or X unit sensor X-axis origin sensor (part No.: HD00057000A) X minus limit detection (part No.: 40045713) X plus limit detection (part No.: 40045713) Head R descent sensor (part No.: 40045127) ... -
Page 49: Replacement And Adjustment Of X-Axis Origin, Minus Limit And Plus Limit Sensor
Maintenance Guide 4-12. Replacement and adjustment of X-axis origin, minus limit and plus limit sensor Detach the XF cover and the X cover, and replace the sensor. When the sensor replacement is finished, make confirmation as described below only for origin sensor. -
Page 50: Replacement And Adjustment Of Head Ascent/Descent Sensor
Maintenance Guide 4-13. Replacement and adjustment of head ascent/descent sensor Detach the XF cover and the X cover, and replace the sensor. Loosen the sensor mounting screw A, and replace the sensor. At the same time, replace and , and and , which make a set for each pair, When the replacement is finished, make adjustment of described below. -
Page 51: Layout Diagram Or Shuttle Unit Sensor
Maintenance Guide 4-14. Layout diagram or shuttle unit sensor S-axis origin sensor (part No.: HD00057000A) S minus limit detection (part No.: 40045713) S plus limit detection (part No.: 40045713) Pad L size ON: Large (part No.: 40045153) ... -
Page 52: Replacement And Adjustment Of Shuttle Origin, Minus Limit And Plus Limit Sensor
Maintenance Guide 4-15. Replacement and adjustment of shuttle origin, minus limit and plus limit sensor Detach the XF cover and the X cover, and replace the sensor. When the sensor replacement is finished, make confirmation as described below only for origin sensor. -
Page 53: Replacement And Adjustment Of Pad Size Sensor And Bga Sensor
Maintenance Guide 4-16. Replacement and adjustment of pad size sensor and BGA sensor Remove the S saucer (A) (loosen five screws). Remove the carriage section from the linear rail after loosening four screws at B. Remove the belt from the carriage section after loosening two screws at C. Remove the pad block (E). -
Page 54: Replacement And Adjustment Of Cover Lock Sensor
Maintenance Guide 4-17. Replacement and adjustment of cover lock sensor Detach the XF cover and the X cover and replace the sensor. Confirm that interlock functions when starting initialization. Cover lock sensor (part No.: HD00057000A) 4-17... -
Page 55: Replacement And Adjustment Of Cover Interlock Switch (Standard)
Maintenance Guide 4-18. Replacement and adjustment of cover interlock switch (standard) Detach the XF cover and the X cover. Remove the door switch CV and replace the cover interlock switch . Confirm that interlock functions when starting initialization. Cover interlock switch (part No.: HA00379000A) 4-18... -
Page 56: Replacement And Adjustment Of Cover Open Switch Asm (Ce Machine)
Maintenance Guide 4-19. Replacement and adjustment of cover OPEN switch ASM (CE machine) Detach the XF cover and the X cover. Replace the cover OPEN switch ASM . Confirm that interlock functions when starting initialization. Cover open SW ASM (part No.: 40045206) 4-19... -
Page 57: Layout Diagram Of Door Sensors
Maintenance Guide 4-20. Layout diagram of door sensors Door M lock sensor (part No.: HD00057000A) Door open sensor (part No.: HD001710000) Only for standard machine Door open sensor (part No.: HA004550030) Only for CE machine 4-20... -
Page 58: Replacement And Adjustment Of Door Lock Detection Sensor And Door Open Sensor
Maintenance Guide 4-21. Replacement and adjustment of door lock detection sensor and door open sensor Replace the sensors after detaching the door lock cover. Confirm that interlock functions when starting initialization. Door M lock sensor (part No.: HD00057000A) Door open sensor (part No.: HD001710000) Only for standard machine 4-21... -
Page 59: Replacement And Adjustment Of Door Sensors (Ce Machine)
Maintenance Guide 4-22. Replacement and adjustment of door sensors (CE machine) Open the door, and replace the switches. Confirm that interlock functions when starting initialization. Door open sensor (part No.: HA004550030) Only for CE machine 4-22... -
Page 60: Replacement And Adjustment Of Transfer Sensor
Maintenance Guide 4-23. Replacement and adjustment of transfer sensor Replace the sensor, and make adjustment of sensitivity control knob. Set the sensitivity control knob to 1/2. Confirm that LED keeps unlit if no PWB is present but keeps lighting if a PWB is present in the above condition. -
Page 61: Replacement And Adjustment Of Wrong Tray Insertion Sensor
Maintenance Guide 4-24. Replacement and adjustment of wrong tray insertion sensor Move to the position that allows sensor replacement using “10. Z JOG” of test mode, and replace the sensor. When the replacement is finished, confirm that stability indication lamp (green) and output indication lamp (orange) of light acceptance side sensor ... -
Page 62: Replacement And Adjustment Of Inspection Transfer Stop Sensor (Transfer Inspection Specification: Optional)
Maintenance Guide 4-25. Replacement and adjustment of inspection transfer stop sensor (transfer inspection specification: optional) Replace the sensor, and make adjustment of sensitivity control knob. Set the sensitivity control knob to 1/2. Confirm that LED keeps unlit if no PWB is present but keeps lighting if a PWB is present in the above condition. -
Page 63: Replacement And Adjustment Of Automatic Width Adjustment Origin Sensor
Maintenance Guide 4-26. Replacement and adjustment of automatic width adjustment origin sensor (automatic transfer width adjustment: optional) Replace the sensor after increasing the transfer rail width. Automatic width adjustment origin sensor (part No.: HD001710000) 4-26... -
Page 64: Replacement And Adjustment Of The Is Unit Antenna (Is: Option)
Maintenance Guide 4-27. Replacement and Adjustment of the IS unit antenna (IS: Option) Replacement of the antenna The antenna is installed in the upper side of the CD unit with M3 pan-head screws (in 6 positions) together with the shield bracket. At replacement of the antenna, install it so that the sensor detecting surface (with a mark) of the antenna may face to the stacker side. - Page 65 Maintenance Guide Adjustment of the antenna and tag After replacing the antenna, adjust the antenna position as shown in the following figure. Make an adjustment in the home position where a stop was made by initialization. When the Z unit goes up and down, no interference must occur among the antenna unit, antenna unit locking screws, stacker, sensor, and Z unit.
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Page 66: 5． Replacement And Adjustment Of Motors
Maintenance Guide 5． Replacement and Adjustment of Motors 5-1. Layout diagram of motors ZM motor (part No.: 40045703) X motor ASM (part No.: 40045057) Y motor ASM (part No.: 40045060) S motor ASM (part No.: 40045063) ... -
Page 67: Replacement Of Z-Axis Motor
Maintenance Guide 5-2. Replacement of Z-axis motor Hold the coupling (A) by hand and loosen the setscrew (B) little by little. The Z-axis lowers as the setscrew (B) is loosened. Lower the Z-axis gradually while holding the coupling (A) by hand. Remove the motor mounting screw (C) and cut the cable tie securing the motor cable bundle to detach the motor. -
Page 68: Replacement Of X-Axis Motor
Maintenance Guide 5-3. Replacement of X-axis motor Detach the XF cover and the X cover and replace the motor. Remove the motor together with the bracket using the A screw, and then separate the motor using the motor mounting screw B. Remove the pulley (C) from the motor and replace the motor with a new one. -
Page 69: Replacement Of Y-Axis Motor
Maintenance Guide 5-4. Replacement of Y-axis motor Adjust the width of conveyor rails to the minimum, and then remove the Y cover. Remove Y rail base A (A) using the screw (B). Remove the motor bracket (C) using the D screw. Using the screw (E), remove the motor and replace the pulley (F). -
Page 70: Replacement Of Shuttle Motor
Maintenance Guide 5-5. Replacement of shuttle motor Remove the shuttle unit (see Section 1-3). Remove S motor ASM using the screw (A). Replace the pulley (B), and make adjustment so that the gap between S motor ASM and the pulley (B) will be 10.2 mm. -
Page 71: Replacement Of Conveyor Motor
Maintenance Guide 5-6. Replacement of conveyor motor Detach the C cover B6S and replace the motor. Using the screw (A), remove the motor together with the bracket, and use the screw (B) to remove the motor . Be careful not to damage the gear head when removing the motor. Do assembly so that the dimensions around the pulley (C) are as specified in the figure below. -
Page 72: Replacement Of Automatic Width Adjustment Motor (Optional: Automatic Width Adjustment)
Maintenance Guide 5-7. Replacement of automatic width adjustment motor (optional: automatic width adjustment) Detach the C cover B6S and replace the motor. Using the screw (A), remove the motor together with the bracket, and use the screw (B) to remove the motor . Make assembly so that the pulley (C) and the motor axis will be on a plane. -
Page 73: 6． Replacement And Adjustment Of Belts
6． Replacement and Adjustment of Belts 6-1. Replacement and adjustment of X-axis belt (TR6SNR/TR6SNX) Detach the XF cover and the X cover, and replace the belt. Loosen the mounting screw of motor BR , and remove the idlers BR (at three spots). -
Page 74: Replacement And Adjustment Of Y-Axis Belt
Maintenance Guide 6-2. Replacement and adjustment of Y-axis belt Set the conveyor rail width to the minimum, and then detach the Y cover. Remove the Y rail base A, and replace the belt (see Section 5-4). Remove the idler BR , then remove the belt BR , and replace the belt (fastening torque: 29.4 N•cm, screw lock: Loctite 277) When the belt replacement is finished, move the carriage left and right and confirm that the belt will not run in a zigzagging way. -
Page 75: Replacement And Adjustment Of Shuttle Belt (Tr6Snr)
Maintenance Guide 6-3. Replacement and adjustment of shuttle belt (TR6SNR) Remove the belt BR from S carrier BR , and replace the belt (fastening torque: 29.4 N•cm, screw lock: Loctite 277) When the replacement is finished, execute belt tension adjustment. -
Page 76: Replacement And Adjustment Of Shuttle Belt (Tr6Ser/Tr6Snv)
Maintenance Guide 6-4. Replacement and adjustment of shuttle belt (TR6SER/TR6SNV) Remove the belt BR from S carrier BR , and replace the belt (fastening torque: 29.4 N•cm, screw lock: Loctite 277) When the replacement is finished, execute belt tension adjustment. After moving the carriage to the left end, use the tension adjustment screw ... -
Page 77: Replacement And Adjustment Of Shuttle Belt (Tr6Snx)
Maintenance Guide 6-5. Replacement and adjustment of shuttle belt (TR6SNX) Remove the belt BR from S carrier BR , and replace the belt (fastening torque: 29.4 N•cm, screw lock: Loctite 277) When the replacement is finished, execute belt tension adjustment. After moving the carriage to the left end, use the tension adjustment screw ... -
Page 78: Replacement And Adjustment Of Shuttle Belt (Tr6Sxlx)
Maintenance Guide 6-6. Replacement and adjustment of shuttle belt (TR6SXLX) Remove the belt BR from S carrier BR , and replace the belt (fastening torque: 29.4 N•cm, screw lock: Loctite 277) When the replacement is finished, execute belt tension adjustment. After moving the carriage to the left end, use the tension adjustment screw ... -
Page 79: Replacement And Adjustment Of Transfer Drive Belt
Maintenance Guide 6-7. Replacement and adjustment of transfer drive belt Detach the C cover B6S and the C cover A6S. Remove the motor BR and replace the belt . When the replacement is finished, execute belt tension adjustment so that the following value will be achieved. -
Page 80: Replacement And Adjustment Of Transfer Rail Broadening/Narrowing Belt
Maintenance Guide 6-8. Replacement and adjustment of transfer rail broadening/narrowing belt Detach the C cover B6S. Remove the setscrew of the coupling and remove the handle SH . Remove the setscrews of pulleys and , remove the belt together with pulley and replace. Assemble the pulley so that it will be positioned with the dimension shown in the diagram below (5 mm). -
Page 81: Replacement And Adjustment Of Transfer Belt
Maintenance Guide 6-9. Replacement and adjustment of transfer belt Loosen the transfer pulley . Replace the transfer belt while somewhat raising the pinch roller BR . While keeping the new transfer free of tension, give a mark at the position of 200 mm with a permanent marker. -
Page 82: 7． Replacement Of Pneumatic Component
Maintenance Guide 7． Replacement of Pneumatic Component 7-1. Layout diagram of pneumatic components in Y unit section Air cylinder Y holder (part No.: PA1001524A0) Solenoid valve BAGL (part No.: PV150209300) Solenoid valve BAGR (part No.: PV150209300) Solenoid valve PADL (part No.: PV150209300) ... -
Page 83: Replacement Of Tray Chuck Cylinder
Maintenance Guide 7-2. Replacement of tray chuck cylinder Remove the setscrew of cylinder and replace the cylinder. Make adjustment so that the dimensions shown in the diagram below will be attained while depressing the Y link base (A) in the arrow direction against the stroke end on the cylinder retraction side. -
Page 84: Replacement Of Solenoid Valves For Shutter, Tray Chuck And Shuttle
Maintenance Guide 7-3. Replacement of solenoid valves for shutter, tray chuck and shuttle Detach the valve cover, and replace the relevant solenoid valves. Solenoid valve BAGL (part No.: PV150209300) Solenoid valve BAGR (part No.: PV150209300) Solenoid valve PADL (part No.: PV150209300) ... -
Page 85: Replacement Of Solenoid Valves For Shutter And Tray Chuck Speed Reduction (Slow 2 Mode: Optional)
Maintenance Guide 7-4. Replacement of solenoid valves for shutter and tray chuck speed reduction (slow 2 mode: optional) Detach the valve cover, and replace the relevant solenoid valves. Solenoid valve Y holder (part No.: HM001780010) Solenoid valve shutter (part No.: HM001780010) -
Page 86: Layout Diagram Of Pneumatic Component In X Unit Section
Maintenance Guide 7-5. Layout diagram of pneumatic component in X unit section Free-mount cylinder head 2 (part No.: PA0603004A0) Free-mount cylinder head 1 (part No.: PA0603004A0) Vacuum pad head 2 (part No.: PX500060000) Vacuum pad head 1 (part No.: PX500062000) ... -
Page 87: Replacement Of Head Cylinder
Maintenance Guide 7-6. Replacement of head cylinder Remove the cylinder plates L (A) and R (B) from the cylinder (one nut and one screw). Remove the cylinder and replace. When the replacement is finished, make adjustment of the head sensor. Further, execute individual actions using the head of test mode, and the action time of “UP”... -
Page 88: Replacement Of X-Axis Vacuum Pad
Maintenance Guide 7-7. Replacement of X-axis vacuum pad Replace the X unit while keeping the rail section free of load application. Vacuum pad head 2 (part No.: PX500060000) Vacuum pad head 1 (part No.: PX500062000) -
Page 89: Replacement Of X-Axis Solenoid Valve
Maintenance Guide 7-8. Replacement of X-axis solenoid valve Detach the XF cover, and replace the relevant solenoid valve. Solenoid valve head 2 (part No.: PV150209300) Solenoid valve head 1 (part No.: PV150209300) -
Page 90: Replacement Of X-Axis Ejector
Maintenance Guide 7-9. Replacement of X-axis ejector Detach the X cover and replace the ejector. When the replacement is finished, make adjustment as described below. Set the air pressure to 0.5 MPa. While the head L keeps vacuuming (test mode, head picking valve), turn the pressure setting trimmer to the L-side until it comes to a position where the LED lights up (vacuum pressure is the lowest around the point of LED going out). -
Page 91: Replacement Of Shuttle Ejector
Maintenance Guide 7-10. Replacement of shuttle ejector Detach the X front cover and replace the ejector. When the replacement is finished, make adjustment as described below. Set the air pressure to 0.5 MPa. Insert a speed controller and a manometer between the shuttle picking pad and the ejector, and connect them. -
Page 92: Replacement Of Ejector Filter Element
Maintenance Guide 7-11. Replacement of ejector filter element Loosen the fixing knob of the filter element section of ejector system (two X units and two shuttle units), and detach the filter element cover from the ejector system main unit. Pull out the filter element from the filter element housing and replace. Filter element housing Filter element (part No.: PV920001000) Fixing knob... -
Page 93: Replacement Of Solenoid Valves For Decreasing Head Up/Down Speed
Maintenance Guide 7-12. Replacement of solenoid valves for decreasing head UP/DOWN speed (slow 2 mode: option) Detach the X front cover, and replace the relevant solenoid valve. Solenoid valve head 2 DOWN (part No.: HM001780010) Solenoid valve head 2 UP (part No.: HM001780010) Solenoid valve head 1 DOWN (part No.: HM001780010) Solenoid valve head 1 UP (part No.: HM001780010) 7-12... -
Page 94: Layout Diagram Of Pneumatic Components In Shuttle Unit Section
Maintenance Guide 7-13. Layout diagram of pneumatic components in shuttle unit section SBGA cylinder (part No.: PA0402001A0) Packing A (part No.: E2119723000) Packing B (part No.: E2120723000) Vacuum pad (part No.: PX500060000) Rubber ring (part No.: E2151723000) 7-13... -
Page 95: Replacement Of Bga Cylinder
Maintenance Guide 7-14. Replacement of BGA cylinder Remove the S saucer and remove the holder arm B (A), and replace the cylinder. Assemble the SBGA cylinder plate (B) so that the dimension in Fig. 1 will be attained (screw lock: Three Bond 1401C) Assemble the holder arm B so that (A) BGA holder (C) will be parallel. -
Page 96: Adjustment Of Bga Cylinder Speed Controller
Maintenance Guide 7-14-1. Adjustment of BGA cylinder speed controller Turn the knob of the speed controller 1.5 rotations from its fully closed position, and then secure it firmly. Shuttle LBGA speed controller Shuttle RBGA speed controller Shuttle RBGA holder Shuttle LBGA holder Shuttle R pad Speed controller 7-15... -
Page 97: Adjustment Of Bga Cylinder Speed Controller (Adjustment Of Exhaust Air)
Maintenance Guide 7-14-2. Adjustment of BGA cylinder speed controller (adjustment of exhaust air) Turn the knob of the speed controller 3 rotations from its fully closed position. Next, operate the L and R sides one side by one side continuously with the BGA in the test mode. Make the fine adjustment of the knob on the speed controller ... -
Page 98: Replacement Of Shuttle Movable Pad Packing
Maintenance Guide 7-15. Replacement of shuttle movable pad packing Packing A (part No.: E2119723000) Packing B (part No.: E2120723000) Remove the S saucer. Detach the pad base cover. Screw lock Loctite 242 7-17... -
Page 99: Replacement Of Shuttle Vacuum Pad
Maintenance Guide 7-16. Replacement of shuttle vacuum pad Put a pair of long-nose pliers or other similar tools in the hole of picking pad , and gradually draw out the body of the picking pad. Vacuum pad (part No.: PX500060000) With a large pad having been selected, remove the black rubber portion from the tip. -
Page 100: 8． Air Piping Diagram
Maintenance Guide 8． Air Piping Diagram 8-1. List of air components Part No. Part name Place in which the part is used PV150209300 5-port solenoid valve Shuttle R-side pad selection PV150209300 5-port solenoid valve Shuttle L-side pad selection PV150209300 5-port solenoid valve Shuttle BGA L-side PV150209300 5-port solenoid valve... -
Page 101: Diagram Of Air Piping (Standard)
Maintenance Guide 8-2. Diagram of air piping (standard) -
Page 102: Air Piping Diagram (Optional: Slow 2 Mode)
Maintenance Guide 8-3. Air piping diagram (optional: slow 2 mode) Head up/down section Y chuck section and shutter section... -
Page 103: 9． Test Mode
Maintenance Guide 9． Test Mode Test mode is a simple self-check mode to check sensor operation, up and down motion of tray storage unit, and stand-alone machine operation in the installation or part replacement work. Test mode consists of the following menu items. The items 12 to 19 cannot be executed unless the initialization is completed. -
Page 104: Starting And Finishing Test Mode
Maintenance Guide 9-1. Starting and finishing test mode To start the test mode, power on the machine while holding down the ONLINE and ENTER keys. This activates the test mode of the machine. Powering off the machine finishes the test mode. The download program revision appears first. -
Page 105: Initialization
Maintenance Guide 9-2. Initialization This searches the origin of each axis. Starting initialization Select “1. Initialize” in the menu. 1. Initialize Sure? Fig. 9-2-1 Confirmation of the initialization operation Confirmation of initialization Press the ENTER button to start the initialization. Press the CANCEL button to cancel the initialization and return to the menu screen. -
Page 106: Head Valve
Maintenance Guide Starting sensor check Select “2. Sensor Check” in the menu. Sensor No. 1 2 3 20 0 1 1 0 0 1 0 0 0 0 0 0 0 0 0 0 0 1 0 1 1 0 1 0 0 0 0 0 0 0 0 ->... -
Page 107: Shuttle Valve
Maintenance Guide Finishing the operation Press the CANCEL button in to return to . Press the CANCEL button in to return to the menu screen. 9-5. Shuttle valve The condition of the vacuum sensor is displayed by making the shuttle suction valve to each of the following states: Vacuum, Vacuum destroy, and Stop. -
Page 108: Bga Holder
Maintenance Guide Selecting head operation Use → and ← buttons to move the cursor ∗ and select continuous operation or single operation. Press the CANCEL button to return to Fig. 9-6-1 “Selection of head speed”. Press the ENTER button to start the up and down motion of the head. The display shows Fig. -
Page 109: Y Holder
Maintenance Guide 9-8. Y holder The Y holder is driven independently. You can select continuous or single operation mode. The time required for driving the Y holder is also displayed. Starting Y holder operation Select “7. Y Holder” in the menu. Use →... -
Page 110: Shutter
Maintenance Guide 9-9. Shutter The shutter is driven independently. You can select continuous or single operation mode. The time required for driving the shutter is also displayed. Starting shutter operation Select “8. Shutter” in the menu. Use → and ← buttons to move the cursor ∗ and select the operation speed. Press the ENTER button. -
Page 111: Concentric Nozzle
Maintenance Guide 9-10. Concentric nozzle The switching of the shuttle suction pads is conducted independently. You can select continuous or single operation mode. Starting concentric nozzle operation Select “9. Concentric Nozzle” in the menu. Use → and ← buttons to move the cursor ∗ and select continuous operation or single operation. -
Page 112: Speed Selection
Maintenance Guide 9-12. Speed selection You can select four transfer speeds, Fast, Middle, Slow1, and Slow2, for each component floor. ∗ Slow2 is effective only when the optional “slow 2 mode” is set. Starting speed selection Select “11. Speed Select” in the menu. Press ↑... -
Page 113: Inputting Component Count
Maintenance Guide Selecting teaching floor Use ↑ and ↓ buttons to display the floor to teach. Press the ENTER button and the teaching method is displayed. Use → and ← buttons to move the cursor ∗ and select Pad, or Spot. Press the ENTER button. - Page 114 Maintenance Guide Selecting component supply floor Use ↑, ↓, →, and ← buttons to move the cursor ∗ and select the floor number to which you supply components. Press the ENTER button. 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 F10 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 50 Fig.
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Page 115: Complex Movement
Maintenance Guide 9-15. Complex movement The machine operates independently just as in the production process. The component data used here is the one selected in the Input Component Count. You can also select Cmpnt (component existing) or No Cmpnt (no component). When you select Cmpnt, component collection operation can be conducted. -
Page 116: Unit
Maintenance Guide 9-16. X unit The X unit, which is a driving unit to transfer components to the shuttle, is driven independently. You set the transfer distance and select continuous or single operation mode. Starting X unit Select “15. X Unit” in the menu. Use →... -
Page 117: Y Unit
Maintenance Guide 9-17. Y unit The Y unit, which is a driving unit to pull out the tray base, is driven independently. You set the transfer distance and select continuous or single operation mode. Starting Y unit Select “16. Y Unit” in the menu. Use →... -
Page 118: Z Unit
Maintenance Guide 9-18. Z unit The Z unit is moved from an arbitrary floor to another. You can select continuous or single operation mode. Starting Z unit Select “17. Z Unit” in the menu. Use ← and ↓ buttons to increment or decrement the floor number and set the destination floor. -
Page 119: Shuttle Unit
Maintenance Guide 9-19. Shuttle unit The shuttle unit, which is a driving unit to transfer components to the suction position of the equipment, is driven independently. You can select continuous or single operation mode. Starting shuttle unit Select “18. Shuttle” in the menu. Use →... -
Page 120: Xy Adjustment
Maintenance Guide 9-20. XY adjustment The lengths (offset), such as the shuttle position and tray reference position measured from the X home position sensor, the tray reference position from the Y home position sensor, and the distance between the suction head and teaching spot, are all measured and saved in the nonvolatile memory. - Page 121 Maintenance Guide Adjusting H. P offset (shuttle position) Here you adjust the positions of the X-axis suction pad (A) and the shuttle suction pad (B). Use → and ← buttons to adjust the position in the X direction. Use the HEAD button to lower the suction head of the X-axis and check the position of the suction pad.
- Page 122 Maintenance Guide Adjusting tray reference position The tray on the first floor is pulled out and the head No. 2 (A) moves to the tray reference position. The distance from the X home position sensor and that from the Y home position sensor are displayed.
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Page 123: Conveyor Adjustment (Automatic Width Adjustment: Optional)
Maintenance Guide Adjusting spot The spot (C) of the laser displacement meter moves to the tray reference position and the offset from the head No. 2 (A) is displayed. Use ↑, ↓, →, and ← buttons to move the X- and Y-axes for adjusting the spot to the tray reference position. -
Page 124: Conveyor (Automatic Width Adjustment: Optional)
Maintenance Guide 9-22. Conveyor (automatic width adjustment: optional) The automatic adjustment motor of the PWB transfer conveyor is driven. This is enabled only with the optional automatic width adjustment function. Inputting the range of conveyor motion Press ↑, ↓, →, and ← buttons to enter the motion range as shown below: ↓... - Page 125 Revision record ◆ Rev. Date Revised locations Revision contents Remarks First edition July 2006 P3-2, 3-6, 3-10 to 14 P5-2, 5-6 March 2007 Revised P7-2 P8-1, 8-5, 8-6, 8-9, 8-10 P1-2, 5 to 8 P2-1 TR6SNX and 6SNV added as the supporting P3-2, 10 to 15, 17 to 19 April 2012 Revised...
- Page 126 SMT TRAINING CENTER CUSTOMER SUPPORT DEPARTMENT 2-11-1, Tsurumaki, Tama-shi, Tokyo 206-8551, JAPAN PHONE: 81-42-357-2295 FAX: 81-42-357-2297 http://www.juki.co.jp/ Copyright © 2008-2016 JUKI CORPORATION The specification and appearance may be changed without notice. All rights reserved throughout the world. 2016.07 Printed in Japan...