Alpha-InnoTec SW 232H3 Operating Manual

Alpha-InnoTec SW 232H3 Operating Manual

Brine/water heat pumps
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OPERATING MANUAL
SW 232H3 – SW 302H3
83057800eUK
UK
Brine/Water heat pumps
Indoor installation
www.alpha-innotec.com

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Summary of Contents for Alpha-InnoTec SW 232H3

  • Page 1 OPERATING MANUAL SW 232H3 – SW 302H3 83057800eUK Brine/Water heat pumps Indoor installation www.alpha-innotec.com...
  • Page 2: Table Of Contents

    2.2 Personnel qualifications ......4 Personal protective equipment ....4 Technical data / Scope of supply .... 20 2.4 Residual risks ..........4 SW 232H3 – SW 262H3 ........20 Disposal ............ 5 SW 302H3 ............21 Avoid damage to property ......5 Performance curves ........
  • Page 3: About This Operating Manual

    About this operating manual 1.3 Symbols and identification markings This operating manual is part of the unit. Identification of warnings ► Before working on or with the unit read the operating manual carefully and follow it for all Symbol Meaning activities at all times, especially the warnings and Safety-relevant information.
  • Page 4: Contact

    Only qualified, skilled personnel is able to carry out any time and is kept up-to-date: the work on the unit safety and correctly. Interference by unqualified personnel can cause life-threatening ● www.alpha-innotec.com injuries and damage to property. ► Ensure that the personnel is familiar with the local regulations, especially those on safe and hazard- Safety aware working.
  • Page 5: Disposal

    2.6 Avoid damage to property Existing earthing connections within housings or on mounting plates must not be altered. If this should ne- vertheless be necessary in the course of repair or as- Improper action sembly work: Requirements for minimum scale and corrosion ►...
  • Page 6: Description

    Description Unsuitable quality of the water or the water- antifreeze mixture in the heat source ► Use of pure water in a flat-plate collector or a bore- 3.1 Layout hole heat exchanger (vertical collector) is not per- mitted NOTE ► For operation of the heat source with water or This section essentially names water-antifreeze mixture, ensure that the water components relevant for fulfilling the tasks used fulfils the quality specifications of the heating described in this operating manual.
  • Page 7 Nameplate Control unit Nameplates are attached to the following places on the unit: ● on the right-hand outer panel, at the top ● on the rear panel, at the top inside The Nameplate contains the following information at the top: ●...
  • Page 8: Accessories

    3.2 Accessories Cooling Units can be retrofitted with the “Cooling package” The following accessories are available for the unit accessories. The following options are possible for through the manufacturer's local partner: units with cooling function ( operating manual of the ● Additional masking plate for the front cover panel, heating and heat pump controller): if the control is mounted on the wall ●...
  • Page 9: Delivery, Storage, Transport And Installation

    Delivery, storage, transport 5.3 Unpacking and transport and installation NOTE The module box can be removed for transport IMPORTANT ( “Dismantle the module box”, page 11). Damage to the housing and the unit components due to heavy objects. Notes on safe transport ► Do not place any objects on the unit. The housing with the unit components and the module box are heavy (...
  • Page 10 Dismantle housing panels for transport with Transport with a handcart handcart or carrying the unit NOTE Unit is unpacked ( “Unpacking”, page 9).  ● If transporting with a handcart the module To avoid damage to the housing panels: box must be pushed in. Undo 2 screws at the bottom of the front panel. ●...
  • Page 11: Installation

    Installation and connection 5.4 Installation Installation room and space requirements 6.1 Dismantle the module box NOTE IMPORTANT Note and follow the local regulations and If the module box is tilted by more than 45°, standards regarding the installation room compressor oil runs into the cooling circuit. and space requirements.
  • Page 12 Disconnect the electrical connections: Disconnect the hydraulic connections; to do this, push the pipes apart as far as necessary. ● Disconnect connector (①) at the bottom of the electrical control cabinet. ● Disconnect connector (②) at the bottom of the electrical control cabinet. To do this, remove the control cabinet cover and undo the connector from the inside.
  • Page 13: Install The Module Box

    6.3 Install the hydraulic connections 13. Pull out the module box completely and place it on the boards. IMPORTANT Avoid open heating systems and / or heating sys- tems that are not oxygen diffusion-tight. If this is not possible, a system separation must be installed. Depending on the dimensioning of the heat ex- changer and the additionally required circulation pump, the system separation worsens the energy...
  • Page 14: Connect The Electrical Cables

    6.4 Connect the electrical cables Pull in the cables and conductors and make the connections IMPORTANT Strip the sheathing of all cables to the external Irreparable damage to the compressor due to loads before laying in the cable duct of the control wrong rotating field! box. ► Ensure that there is a clockwise rotating field for Dismantle the cover of the electrical control box: the compressor load infeed.
  • Page 15: Installing The Control Panel

    6.5 Installing the control panel Use cable ties (separate pack) to fix the LIN bus cable to a web of the masking plate around 20 cm in front of the connector (strain relief). NOTE The control can be inserted in a recess in the front panel of the unit or can be installed on the wall. Insert the control in the unit and connect 200 mm If required: Remove masking plate from the slot.
  • Page 16: Flushing, Filling And Venting

    Feed in the cables from the wall (e.g. in-wall box) ► When selecting the antifreeze agent, it must be or from below. ensured that it is compatible with the following materials: Route the LIN bus cable from the top right-hand ● Brass (CW602N and CW614N) side at the rear from the heat pump and plug into the control at the bottom.
  • Page 17: Flush And Fill The Heating And Domestic Hot Water Charging Circuit

    Flush the heat source system thoroughly. Drain pipe of the safety valve is connected.  Mix antifreeze with water thoroughly with the The front panel of the module box is unscrewed.  required ratio, before adding to the heat source. ►...
  • Page 18: Commissioning

    Commissioning 10 Maintenance The relevant planning and design data of the system  NOTE is documented in full We recommend that you sign a maintenance The relevant energy supply company has been  agreement with accredited heating notified of the operation of the heat pump system company. The system is air-free ...
  • Page 19: Faults

    11 Faults 12 Dismantling and Disposal ► Read out the cause of the fault via the diagnostics 12.1 Dismantling program of the heating and heat pump controller. Unit is safely disconnected from the power supply  ► Contact the local partner of the manufacturer or and protected against being switched back on the factory's customer service.
  • Page 20: Technical Data / Scope Of Supply

    Technical data / Scope of supply SW 232H3 – SW 262H3 Performance data SW 232H3 SW 262H3 Heating capacity ı COP at B0/W35 operating point to EN14511 kW ı COP 22.35 ı 4.95 25.60 ı 4.92 at B0/W45 operating point to EN14511 kW ı...
  • Page 21: Sw 302H3

    Technical data / Scope of supply SW 302H3 Performance data SW 302H3 Heating capacity ı COP at B0/W35 operating point to EN14511 kW ı COP 29.60 ı 4.88 at B0/W45 operating point to EN14511 kW ı COP 27.30 ı 3.72 at B0/W55 operating point to EN14511 kW ı...
  • Page 22: Performance Curves

    - / PEP014-2015 / Hohenberger / 17.08.2015 Seite: 1/1 ∆p” ∆p” Heating circuit free pressure Heating circuit free pressure 823269 Zeichnungsnummer: Datei: 823269 Leistungs-Druckverlustkurven SW 232H3 ∆p„ ∆p„ Heat source free pressure Heat source free pressure Subject to change without notice | 83057800eUK | ait-deutschland GmbH...
  • Page 23: Sw 262H3

    Performance curves SW 262H3 Qh (kW) Temp„ (°C) Pe (kW) 35°C 45°C 55°C 65°C Temp„ (°C) Temp„ (°C) ∆p” (bar) ∆p„ (bar) “” (m³/h) “„ (m³/h) 823270 Legende: “” Volumenstrom Heizwasser “„ Volumenstrom Wärmequelle Keys: Keys: UK823270 UK823270 Temp„ Temperatur Wärmequelle “” “”...
  • Page 24: Sw 302H3

    SW 302H3 Performance curves Qh (kW) Temp„ (°C) Pe (kW) 35°C 45°C 55°C 65°C Temp„ (°C) Temp„ (°C) ∆p„ (bar) ∆p” (bar) “” (m³/h) “„ (m³/h) 823271 Legende: “” Volumenstrom Heizwasser “„ Volumenstrom Wärmequelle Keys: Keys: UK823271 UK823271 Temp„ Temperatur Wärmequelle “” “”...
  • Page 25 Subject to change without notice | 83057800eUK | ait-deutschland GmbH...
  • Page 26: Sw 232H3 - Sw 302H3

    SW 232H3 – SW 302H3 Dimensional drawings ↑ ↓ ↓ ↑ Pos. Bezeichnung Dim. Keys: UK819462 Keys: UK819462 Pos. Pos. Name Name outside diameter outside diameter Ø42 Wärmequelle Austritt (aus Wärmepumpe) All dimensions in mm. All dimensions in mm. Heat source outlet (from heat pump) Heat source outlet (from heat pump) Ø42...
  • Page 27: Control Unit

    Schutzvermerk ISO 16016 beachten Dimensional drawings Control unit Schutzvermerk ISO 16016 beachten All dimensions in mm. All dimensions in mm. Wall-mounted bracket Blattformat: A4 hoch Maßstab Det. Maßstab Allgemein- Oberflächen toleranz Werkstoff Gewicht Datum Name Benennung Maßbild_SW_23-30kW Erstellt 24.7.2015 Eberlein Gepr. Ø6 Norm.
  • Page 28: Installation Plans

    SW 232H3 – SW 302H3 Installation plan 1 1000 > 1 Legende: DE819463 Keys: UK819463 Keys: UK819463 Version 1 All dimensions in mm. All dimensions in mm. Freiraum für Servicezwecke Freiraum für funktionsnotwendiges Zubehör V1 V1 Version 1 Version 1...
  • Page 29: Installation Plan 2

    Installation plan 2 SW 232H3 – SW 302H3 1000 > 1 Legende: DE819463 Keys: UK819463 Keys: UK819463 Version 2 All dimensions in mm. All dimensions in mm. Freiraum für Servicezwecke Freiraum für funktionsnotwendiges Zubehör V2 V2 Version 2 Version 2...
  • Page 30: Installation Plan 3

    SW 42H3 – SW 192H3 Installation plan 3 > 1 > 1 Keys: UK819463 Keys: UK819463 Legende: DE819463 All dimensions in mm. All dimensions in mm. Version 3 Freiraum für Servicezwecke V3 V3 Version 3 Version 3 Oberkante Fertigfussboden Finished floor level Finished floor level 1000 Alle Maße in mm.
  • Page 31: Hydraulic Integration

    Hydraulic integration (heating) SW 232H3 – SW 302H3 Subject to change without notice | 83057800eUK | ait-deutschland GmbH...
  • Page 32: With Separate Buffer Tank

    SW 232H3 – SW 302H3 with separate buffer tank Subject to change without notice | 83057800eUK | ait-deutschland GmbH...
  • Page 33: Keys Hydraulic Integration

    Subject to change without notice | 83057800eUK | ait-deutschland GmbH...
  • Page 34: Terminal Diagram

    SW 232H3 – SW 302H3 Terminal diagram 1~N/PE/230V/50Hz 3~PE/400V/50Hz OUT4 OUT5 OUT6 OUT7 OUT8 OUT9 OUT10 OUT11 OUT12 OUT13 OUT14 OUT15 OUT16 OUT17 NTC6 NTC7 NTC8 TRL ext. NTC9 NTC10 NTC11 NTC12 NTC13 NTC14 NTC15 Subject to change without notice | 83057800eUK | ait-deutschland GmbH...
  • Page 35: Circuit Diagrams

    Circuit diagram 1/3 SW 232H3 – SW 302H3 Subject to change without notice | 83057800eUK | ait-deutschland GmbH...
  • Page 36 SW 232H3 – SW 302H3 Circuit diagram 2/3 OUT1 OUT6 PWM1 PWM2 Subject to change without notice | 83057800eUK | ait-deutschland GmbH...
  • Page 37 Circuit diagram 3/3 SW 232H3 – SW 302H3 blue NTC9 brown / blue white green yellow pink NTC13 NTC14 white / blue grey / brown pink / brown violet grey / pink Black red / blue Orange white / green Yellow /2.D6...
  • Page 38 Subject to change without notice | 83057800eUK | ait-deutschland GmbH...
  • Page 39 Subject to change without notice | 83057800eUK | ait-deutschland GmbH...
  • Page 40 GmbH Industriestraße 3 95359 Kasendorf Germany +49 9228 / 9906-0 +49 9228 / 9906-189 info@alpha-innotec.de www.alpha-innotec.com alpha innotec – an ait-deutschland GmbH brand Subject to technical amendments without prior notice.

This manual is also suitable for:

Sw 302h3

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