Titan powrliner 3500 Operating Manual
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Titan powrliner 3500 Operating Manual

Airless, high-pressure spraying unit
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powrliner
3500 / 3500S
with PermaStroke Technology
AIRLESS, HIGH-PRESSURE
SPRAYING UNIT
AIRLESS HOCHDRUCK-SPRITZGERÄT
GROUPE DE PROJECTION À HAUTE
PRESSION
MODELS:
PL3500
0537015
PL3500S
2417440
• Form No. 0537832H
0221
™
™
PL3500
OPERATING MANUAL
- GB -
OPERATING MANUAL
- D -
BETRIEBSANLEITUNG
- F -
MODE D'EMPLOI
2
26
50
PL3500S

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  • Page 1 OPERATING MANUAL powrliner ™ - GB - OPERATING MANUAL - D - BETRIEBSANLEITUNG 3500 / 3500S - F - MODE D’EMPLOI with PermaStroke Technology ™ AIRLESS, HIGH-PRESSURE SPRAYING UNIT AIRLESS HOCHDRUCK-SPRITZGERÄT PL3500S GROUPE DE PROJECTION À HAUTE PRESSION PL3500 MODELS: PL3500 0537015 PL3500S...
  • Page 2 Before any work is done on the unit or for every break in work the following rules must be observed: Release the pressure from spray gun and hose. Secure the Titan spray gun using the trigger lock on the trigger. Switch off unit. Be safety conscious!

  • Page 3: Table Of Contents

    CONTENTS PL3500 SERVICING _____________________________ 19 SAFETY REGULATIONS FOR AIRLESS SPRAYING ______________________________ 4 General servicing _____________________________19 High pressure hose ___________________________19 Explanation of symbols used _____________________4 Basic engine maintenance______________________20 Safety hazards ________________________________4 Troubleshooting _____________________________21 Gasoline engine safety__________________________6 Fueling (gas engine) ___________________________7 REPAIRS _______________________________ 22 MAIN AREAS OF APPLICATION ____________ 8 Inlet valve pusher _____________________________22 Inlet valve ___________________________________22...

  • Page 4: Safety Regulations For Airless Spraying

    SAFETY PRECAUTIONS PL3500 SAFETY REGULATIONS FOR AIRLESS SPRAYING EXPLANATION OF SYMBOLS USED SAFETY HAZARDS This manual contains information that must be read and understood before using the equipment. When you come to HAZARD: INJECTION INJURY an area that has one of the following symbols, pay particular A high pressure stream produced by this attention and make certain to heed the safeguard.
  • Page 5 (potential • For reasons of function, safety and durability use only static arc). original Titan high-pressure hoses. • Keep work area free of debris, including solvent, rags and • Before each use, check all hoses for cuts, leaks, abrasion gasoline.

  • Page 6: Gasoline Engine Safety

    SAFETY PRECAUTIONS PL3500 GASOLINE ENGINE SAFETY HAZARD: HAZARDOUS VAPORS 1. Gas engines are designed to give safe and dependable Paints, solvents, and other materials can be service if operated according to instructions. Read and harmful if inhaled or come in contact with body. understand the engine manufacturer’s Owner’s Manual Vapors can cause severe nausea, fainting, or before operating the engine.

  • Page 7: Fueling (Gas Engine)

    SAFETY PRECAUTIONS PL3500 FUELING (GAS ENGINE) GASOLINES CONTAINING ALCOHOL If you decide to use a gasoline containing alcohol (gasohol), be sure its octane rating is at least as high as that recommended Gasoline is extremely flammable and is explosive by the engine manufacturer. There are two types of “gasohol”: under certain conditions.

  • Page 8: Main Areas Of Application

    Read and follow this instruction manual carefully for proper No other materials should be used for spraying without Titan‘s operating instructions, maintenance, and safety information. approval. Pay attention to the Airless quality of the coating materials to be processed.

  • Page 9: Description Of Unit

    3300 PSI (228 bar, 22.8 MPa), the coating of the unit: material is atomized. This high pressure has the effect of micro PowrLiner 3500 is a gas engine-driven high-pressure paint fine atomization of the coating material. sprayer.

  • Page 10: System Diagram

    DESCRIPTION OF UNIT PL3500 SYSTEM DIAGRAM 8. Tip guard with airless tip 9. Pressure control knob 1. Gun trigger 10. Stencil gun (PL3500S only) 2. Caster trigger 3. High-pressure hose 11. Suction tube 4. Suction filter 12. Bleed hose 5. Relief valve 13.

  • Page 11: Technical Data

    DESCRIPTION OF UNIT PL3500 TECHNICAL DATA OPERATING TEMPERATURE This equipment will operate correctly in its intended ambient, Gasoline engine, power at a minimum between +50ºF (10°C) and 104ºF (+40°C). 120cc (Honda) RELATIVE HUMIDITY Fuel capacity The equipment will operate correctly within an environment 0.66 US gal (2.5 l) at 50% RH, 104ºF (+40°C).

  • Page 12: Operation

    OPERATION PL3500 OPERATION 3. Fully depress the pusher stem (Fig. 5, item 4) to make sure This equipment produces a fluid stream at the inlet ball is free. extremely high pressure. Read and understand the warnings in the Safety Precautions section at the front of this manual before operating this equipment.

  • Page 13: Starting The Engine

    DESCRIPTION OF UNIT PL3500 STARTING THE ENGINE PREPARING A NEW SPRAYER Follow these instructions whenever prompted in If this unit is new, it is shipped with test fluid in this manual to start the engine. the fluid section to prevent corrosion during shipment and storage.

  • Page 14: Preparing To Paint

    OPERATION PL3500 PREPARING TO PAINT Make sure that the spray gun does not have a tip or tip guard installed. PL3500S models: Make sure the stencil gun shutoff valve is closed prior to starting the engine 9. Lock the gun by pushing the gun trigger lock to the locked (the valve handle should be perpendicular to the position (refer to spray gun manual).

  • Page 15: Pressure Relief Procedure

    OPERATION PL3500 PRESSURE RELIEF PROCEDURE CLEANING A CLOGGED TIP Be sure to follow the Pressure Relief Procedure If the spray pattern becomes distorted or stops when shutting the unit down for any purpose, completely while pulling the trigger, perform the including servicing or adjusting any part of the steps below.

  • Page 16: Interruption Of Work

    Make sure that the high-pressure hose cannot twist. This can If fast-drying or two-component coating material be avoided by using a Titan spray gun with a swivel joint and a is used, ensure that the unit is rinsed with a hose system.

  • Page 17: Cleanup

    CLEANUP PL3500 CLEANUP 9. Turn the relief valve to SPRAY (p spray). The sprayer, hose, and gun should be cleaned thoroughly after daily use. Failure to do so Earth the gun by holding it against the edge of permits material to build up, seriously affecting Attention the metal container while flushing.

  • Page 18: Suction Filter

    Attention and should never be opened. Tampering with the pulsation dampener (i.e. removing the four bolts on the dampener face) will void the lifetime warranty. Contact Titan Technical Service at 1-800-526- 5362 if you believe the pulsation dampener requires service.

  • Page 19: Cleaning The Airless Spray Gun

    A conductivity of less than 1 MΩ must exist across the entire length. Have all the electric tests performed by an Authorized Titan Service Center. Attention The risk of damage rises with the age of the high- pressure hose.

  • Page 20: Basic Engine Maintenance

    SERVICING PL3500 ENGINE OPERATION AND SERVICE BASIC ENGINE MAINTENANCE (GAS ENGINE) • Clean and oil air filter pad on gasoline engine every 25 • detailed engine maintenance technical hours or once weekly. Do not permit the air intake screen specifications refer to the separate gasoline engine manual. around the fly wheel of the gas engine to load up with paint •...

  • Page 21: Troubleshooting

    Tip clogged Clean the tip (-> refer to Section 4.6) Unit does not generate Relief valve defective Please contact Titan Customer Service the max. pressure possible. Paint nevertheless exits at the return hose. Poor spray pattern Clogged orifice (see page...

  • Page 22: Repairs

    REPAIRS PL3500 REPAIRS INSTALLATION Prior to making any repairs, make sure to perform 1. Insert the inlet valve (2) into the housing (1) and secure with the Pressure Relief Procedure, section 4.6. the clasp (3). Ensure that the (black) seal (5) is mounted in the trigger housing.

  • Page 23: Outlet Valve

    1. Use a 22 mm wrench to remove the outlet valve from the paint section. Only have the pressure control valve (1) replaced by an Authorized Titan Service Center. 2. Carefully remove the clasp (Fig. 17, pos. 1) using a The max. operating pressure has to be reset by screwdriver.

  • Page 24: Appendix

    APPENDIX PL3500 APPENDIX SELECTION OF TIP ACCESSORIES To achieve faultless and rational working, the selection of the PART NO. DESCRIPTION tip is of the greatest importance. SPRAY GUNS In many cases the correct tip can only be determined by means 0538005 RX-80 4 finger with TR-1 Tip of a spraying test.

  • Page 25: Warranty

    WARRANTY Titan Tool, Inc., (“Titan”) warrants that at the time of delivery to the original purchaser for use (“End User”), the equipment covered by this warranty is free from defects in material and workmanship. With the exception of any special, limited, or extended warranty published by Titan, Titan’s obligation under this warranty is limited to replacing or repairing without charge those parts which, to...
  • Page 26 SPARE PARTS DIAGRAM ERSATZTEILBILD PL3500 ILLUSTRATION DES PIÈCES DE RECHANGE MAIN ASSEMBLY (PL3500) HAUPTBAUGRUPPE (PL3500) ENSEMBLE PRINCIPAL (PL3500)
  • Page 27 PL3500 Pos. PL3500 Description Benennung Description 2416256A Cart assembly Wagenbaugruppe Ensemble de chariot 0538014 Gun assembly Pistoleneinheit Ensemble de pistolet 651-020 Tip seal Düsenkappe Joint d'étanchéité 0297007 Tip seal retainer Halter Düsenkappe Dispositif de retenue du joint d'étanchéité 0289122 Tip guard assembly Düsenschutzvorrichtung Ensemble de la protection de la buse 697-419...
  • Page 28 SPARE PARTS DIAGRAM ERSATZTEILBILD PL3500 ILLUSTRATION DES PIÈCES DE RECHANGE MAIN ASSEMBLY (PL3500S) HAUPTBAUGRUPPE (PL3500S) ENSEMBLE PRINCIPAL (PL3500S)
  • Page 29 PL3500 Pos. PL3500S Description Benennung Description 2416256A Cart assembly Wagenbaugruppe Ensemble de chariot 0538014 Gun assembly Pistoleneinheit Ensemble de pistolet 651-020 Tip seal Düsenkappe Joint d'étanchéité 0297007 Tip seal retainer Halter Düsenkappe Dispositif de retenue du joint d'étanchéité 0289122 Tip guard assembly Düsenschutzvorrichtung Ensemble de la protection de la buse 697-419...
  • Page 30 SPARE PARTS DIAGRAM ERSATZTEILBILD PL3500 ILLUSTRATION DES PIÈCES DE RECHANGE CART ASSEMBLY I WAGENBAUGRUPPE I ENSEMBLE DE CHARIOT I Pos. PL3500 PL3500S Description Benennung Description 424-288 424-288 Cable guide Kabelführung Guide du câble 0290349 0290349 Clamping knob (3) Klemmungsknopf (3) Bouton de serrage (3) 0290350 0290350...
  • Page 31 PL3500 Pos. PL3500 PL3500S Description Benennung Description 858-002 858-002 Lock washer (2) Federscheibe (2) Rondelle de blocage (2) 9805456 9805456 Screw Schraube 0290327 0290327 Support arm Stützarm Bras de support 0290381 0290381 Gun holder assembly Baugruppe Pistolenhalter Ensemble de support à pistolet 779-086 779-086 Dust cap...
  • Page 32 SPARE PARTS DIAGRAM ERSATZTEILBILD PL3500 ILLUSTRATION DES PIÈCES DE RECHANGE CART ASSEMBLY II WAGENBAUGRUPPE II ENSEMBLE DE CHARIOT II...
  • Page 33 PL3500 Pos. PL3500 PL3500S Description Benennung Description 9805459 9805459 Screw (4) Schraube (4) Vis (4) 0290161A 0290161A Dashboard Instrumententafel Tableau de bord 0537241 0537241 Handlebar weldment Schweißkonstruktion Lenker Assemblage soudé du guidon 759-215 759-215 Trigger lever (2) Triggerhebel (2) Levier de la détente (2) 424-245 424-245 Grip (2)
  • Page 34 SPARE PARTS DIAGRAM ERSATZTEILBILD PL3500 ILLUSTRATION DES PIÈCES DE RECHANGE PUMP ASSEMBLY PUMPENBAUGRUPPE ENSEMBLE DE POMPE PL3500 Description Benennung Description Pos. PL3500S 2354418 Pump manifold Pumpenverteiler Collecteur de pompe 2359781 Manifold gasket Dichtung Verteiler Joint de collecteur 2354707 Front cover Vordere Abdeckung Couvercle avant 9900308...
  • Page 35 PL3500 PL3500 Description Benennung Description Pos. PL3500S 0010858 Retaining clip Klemme Pince 9904307 Plug Verschluss Bouchon 9970210 Seal Dichtung Joint d'étanchéité 9900301 Screw (4) Schraube (4) Vis (4) 2360991 Flange assembly Flansch Ensemble de collet 2337102 O-ring O-Ring Joint torique 2334008 Gear ring Zahnkranz...
  • Page 36 SPARE PARTS DIAGRAM ERSATZTEILBILD PL3500 ILLUSTRATION DES PIÈCES DE RECHANGE HIGH PRESSURE FILTER HOCHDRUCKFILTER FILTRE À HAUTE PRESSION PL3500 Description Benennung Description Pos. PL3500S 2405643 Orifice (2) Öffnung (2) Orifice (2) 2360658 Fitting Fitting Raccord 9970110 Washer Scheibe Rondelle 2374324 Pulsation dampener (includes items Pulsationsdämpfer (beinhaltet Pos.
  • Page 37 SPARE PARTS DIAGRAM ERSATZTEILBILD PL3500 ILLUSTRATION DES PIÈCES DE RECHANGE OUTLET VALVE ASSEMBLY AUSLASSVENTILBAUGRUPPE ENSEMBLE DE SOUPAPE DE REFOULEMENT PL3500 Description Benennung Description Pos. PL3500S 341347 Seal Dichtung Joint d'étanchéité 341327 Outlet valve seat Auslassventilsitz Siège de soupape de sortie 9941501 Outlet valve ball Auslassventilkugel...
  • Page 38 SPARE PARTS DIAGRAM ERSATZTEILBILD PL3500 ILLUSTRATION DES PIÈCES DE RECHANGE PUSHER STEM ASSEMBLY KOLBENBAUGRUPPE ENSEMBLE DE TIGE DE POUSSÉE PL3500 Description Benennung Description Pos. PL3500S 341331 Seal (2) Dichtung (2) Joint d'étanchéité (2) 0344700 Inlet valve Ventilgehäuse Compartiment des soupapes 341336 Clip Schelle...
  • Page 39 SPARE PARTS DIAGRAM ERSATZTEILBILD PL3500 ILLUSTRATION DES PIÈCES DE RECHANGE SIPHON HOSE ASSEMBLY SYPHONSCHLAUCHBAUGRUPPE ASSEMBLAGE DU TUYAU DE SIPHON PL3500 - P/N 0537242A PL3500S - P/N 2408355 Pos. PL3500 PL3500S Description Benennung Description 0537920 2418017 Siphon hose Siphonschlauch Tuyau-siphon 103-679 103-679 Clamp (2) Schelle (2)
  • Page 40 SPARE PARTS DIAGRAM ERSATZTEILBILD PL3500 ILLUSTRATION DES PIÈCES DE RECHANGE GUN HOLDER ASSEMBLY BAUGRUPPE PISTOLENHALTER ENSEMBLE DE SUPPORT À PISTOLET PL3500 Description Benennung Description Pos. PL3500S 756-034 Clamping knob Klemmungsknopf Bouton de serrage 424-201 Gun holder Spritzpistolenhalter Support du pistolet 759-316 Clamp block Klemmblock...

  • Page 41: Spray Gun Positions

    PL3500 SPRAY GUN POSITIONS POSITIONEN DER SPITZPISTOLE POSITIONS DU PISTOLET DE PULVÉRISATION Single line Einzellinie Ligne simple One gun curb Kante mit einer Pistole Bordure à un pistolet...

  • Page 42: Tr1 Striping Tip Chart

    PL3500 TR-1 STRIPING TIP CHART TABLEAU DE BUSE DE RAYAGE TR-1 TR-1 STREIFENDÜSENTABELLE Width Orifice Common Uses Gebräuchliche Anwendungen Utilisations habituelles Linienbreite Oeffnungs- grösse Largeur de ligne Orifice Stencils & Athletic Courts Schablonen & Sportplätze Modèles et terrains de sports 697-213 2”...
  • Page 43 Wiederverwertung zugeführt werden! environmentally friendly way! Ihr Titan-Altgerät wird von uns, bzw. unseren Titan or one of our dealers will take back your used Titan Handelsvertretungen zurückgenommen und für Sie waste electrical or electronic equipment and will dispose of umweltgerecht entsorgt. Wenden Sie sich in diesem it for you in an environmentally friendly way.
  • Page 44 powrliner ™ 3500 / 3500S with PermaStroke Technology ™ UNITED STATES SALES & SERVICE INTERNATIONAL WEB: www.titantool.com WEB: www.titantool-international.com PHONE: 1-800-526-5362 1770 Fernbrook Lane Minneapolis, MN 55447...

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