Chroma 6330 Series Operation Manual

High speed dc electronic load

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High Speed
DC Electronic Load
6330 Series
Operation Manual
Version 1.6
September 2009
P/N A11 000203

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Table of Contents
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Summary of Contents for Chroma 6330 Series

  • Page 1 High Speed DC Electronic Load 6330 Series Operation Manual Version 1.6 September 2009 P/N A11 000203...
  • Page 2 The information in this document is subject to change without notice. Chroma ATE INC. makes no warranty of any kind with regard to this manual, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose.
  • Page 3 Any recommendations made by Chroma for use of its products are based upon tests believed to be reliable, but Chroma makes no warranty of the results to be obtained. This warranty is in lieu of all other warranties, expressed or implied, and no representative or person is authorized to represent or assume for Chroma any liability in connection with the sale of our products other than set forth herein.
  • Page 4 “ ” indicates that the level of the specified chemical substance exceeds the threshold level specified in the standards of SJ/T-11363-2006 and EU 2005/618/EC. Chroma is not fully transitioned to lead-free solder assembly at this moment; however, most of the components used are RoHS compliant.
  • Page 5 High Speed DC Electronic Load 6330 Series Operation Manual CE-Conformity Declaration For the following equipment: Product Name: DC Electronic Load Model Name:6334, 6332, 63301, 63302, 63303, 63305, 63306, 63307, 63308, 63312 Manufacturer’s Name: Chroma ATE Inc. Manufacturer’s Address: 66 Hwa-Ya 1st Rd., Hwa-Ya Technical Park,...
  • Page 6 Failure to comply with these precautions or specific WARNINGS given elsewhere in this manual will violate safety standards of design, manufacture, and intended use of the instrument. Chroma assumes no liability for the customer’s failure to comply with these requirements.
  • Page 7 High Speed DC Electronic Load 6330 Series Operation Manual SAFETY SYMBOLS DANGER – High voltage. Explanation: To avoid injury, death of personnel, or damage to the instrument, the operator must refer to an explanation in the instruction manual. Protective grounding terminal: To protect against electrical shock in case of a fault.
  • Page 8 High Speed DC Electronic Load 6330 Series Operation Manual Revision History The following lists the additions, deletions and modifications in this manual at each revision. Date Version Revised Sections May 2001 1.0 Complete this manual. Nov. 2004 1.1 Add the section of “Using the Synchronous Cable” in Chapter of “Local Operation.”...
  • Page 9: Table Of Contents

    High Speed DC Electronic Load 6330 Series Operation Manual Table of Contents General Information ....................1-1 Introduction ......................1-1 Description ......................1-1 Overview of Key Features.................. 1-2 Specifications ..................... 1-2 Installation ........................ 2-1 Introduction ......................2-1 Inspection ......................2-1 Installing the Modules..................2-1 2.3.1...
  • Page 10 High Speed DC Electronic Load 6330 Series Operation Manual 4.2.5 Setting the Specification................4-9 4.2.6 Setting the Configuration ................. 4-10 4.2.7 Recalling Files..................4-15 4.2.8 Saving File/Default/Program..............4-15 4.2.9 Going To Local ..................4-15 4.2.10 Lock Operation..................4-16 4.2.11 Setting System and RS-232C Connection..........4-16 4.2.12...
  • Page 11: General Information

    This manual contains specifications, installation, and operation instructions for 6334, 6332 high-speed load mainframes as well as for 63301, 63302, 63303 ... high-speed load modules. Here “Load” means the high-speed load modules for Chroma 6330 series, and “Mainframe” is the 6334, 6332 high-speed load mainframes.
  • Page 12: Overview Of Key Features

    Programmable DC Electronic Load 6310 Series Operation & Programming Manual Overview of Key Features A. Mainframe ■ Flexible configuration using plug-in electronic load modules to mainframes. ■ Local operation from front panel keypad. ■ Remote control via GPIB or RS-232C interface. ■...
  • Page 13 The specifications of DC current accuracy are tested after the input is applied for 30 seconds. The power of the load module of 6330 series is supplied from 6334/6332 mainframes. The typical temperature coefficient is 100ppm. The specifications of CR mode accuracy: v means 1/ohm.
  • Page 14 Programmable DC Electronic Load 6310 Series Operation & Programming Manual MODEL 63301 63305 200W 300W POWER CURRENT 0∼4A 0∼40A 0∼1A 0∼10A VOLTAGE 1∼80V 2.5∼500V MIN. OPERATING VOLTAGE (DC) 1.0V at 4A 1.0V at 40A 2.5V at 1A 2.5V at 10A CONSTANT CURRENT MODE 0∼4A 0∼40A...
  • Page 15 General Information MODEL 63302(100W*2) 63303 100W 300W POWER CURRENT 0∼2A 0∼20A 0∼6A 0∼60A VOLTAGE 1∼80V 1∼80V MIN. OPERATING VOLTAGE (DC) 1.0V at 2A 1.0V at 20A 1.0V at 6A 1.0V at 60A CONSTANT CURRENT MODE 0∼2A 0∼20A 0∼6A 0∼60A Range Resolution 0.5mA 1.5mA...
  • Page 16 Programmable DC Electronic Load 6310 Series Operation & Programming Manual MODEL 63307(30W,250W) 63306 250W 600W POWER CURRENT 0∼5A 0∼4A 0∼40A 0∼12A 0∼120A VOLTAGE 1∼80V 1∼80V MIN. OPERATING 1.0V at 5A 1.0V at 4A 1.0V at 40A 1.0V at 12A 1.0V at 120A VOLTAGE (DC) CC MODE Range 0∼5A...
  • Page 17 General Information MODEL 63308 63312 POWER 600W 120W 1200W CURRENT 0∼2A 0∼20A 0∼24A 0∼240A VOLTAGE 2.5∼500V 1∼80V MIN. OPERATING VOLTAGE (DC) 2.5V at 2A 2.5V at 20A 1.0V at 24A 1.0V at 240A CONSTANT CURRENT MODE 0∼2A 0∼20A 0∼24A 0∼240A Range Resolution 0.5mA...
  • Page 19: Installation

    Avoid touching the connector and the circuit board. Chroma 6334 Mainframe has room for four single-width Loads (63302, 63303), or two double-width Loads (63306). Loads can be combined in the Mainframe in any order.
  • Page 20: Channel Number

    The channel number is fixed for Mainframe even the Load module is empty. Figure 2-2 shows the channel assignments for a Chroma 6334 Mainframe containing two Loads of 63303 single channel/module, and two Loads of 63302 double channel/module.
  • Page 21: Installing The Mainframe

    Installation 6 A / 6 0 A . 1 6 V / 8 0 V . 3 0 0 W 6 A / 6 0 A . 1 6 V / 8 0 V . 3 0 0 W 2 A / 2 0 A . 1 6 V / 8 0 V . 1 0 0 W 2 A / 2 0 A .
  • Page 22: Turn-On Self-Test

    Programmable DC Electronic Load 6310 Series Operation & Programming Manual Figure 2-3 Line Voltage Switch 2.4.2 Turn-On Self-Test Check the following before turning on the Load. The unit has been factory set to the correct line voltage. Refer to the line voltage indicated on the rear panel.
  • Page 23: Application Connection

    63303 < --- Model Number 1.02 < --- F/W version Figure 2-4 Module Panel Self-Test Display In case of failure, return the Mainframe or Load module to Chroma sales or service office for repair. Application Connection 2.5.1 Load Connections WARNING To satisfy safety requirements, load wires must be heavy enough not to overheat while carrying the short-circuit output current of the device connected to the Electronic Load.
  • Page 24: Remote Sensing Connections

    Programmable DC Electronic Load 6310 Series Operation & Programming Manual 6 A / 6 0 A . 1 6 V / 8 0 V . 3 0 0 W Figure 2-5 Load & Remote Sensing Connection 2.5.2 Remote Sensing Connections There are two sensing points in the Electronic Load module.
  • Page 25: Remote Control Connection

    Load to the controller or computer. The GPIB interface of the electronic load is optional. The 6330 series Remote Controller can control load through RS-232C port. Connect the Remote Controller to the Electronic Load before powering it on.
  • Page 27: Operation Overview

    Operation Overview Introduction Chroma 6334 and 6332 multiple electronic load mainframes are suitable for design, manufacturing, testing and quality assurance for electronic products. The Mainframe contains four (two) slots of load modules. Each Load module occupies either one or two slots depending on the power rating of the module.
  • Page 28: Rear Panel Description

    Programmable DC Electronic Load 6310 Series Operation & Programming Manual Figure 3-1 Front Panel of Mainframe 6332 Rear Panel Description The Mainframe rear panel includes an RS-232C connector, a GO/NG output port, an AC LINE socket, a fuse holder, an optional GPIB connector, and three cooling fans. Figure 3-2 shows the rear panel of Mainframe 6334.
  • Page 29: Local/Remote Control

    The keypads on the module can perform simple functions like short, load on/off, static/dynamic, and load A/B or display selection R/L. Details of local operation are given in Chapter 4 Local Operation. Fundamentals of remote programming are described in the High Speed DC Electronic Load 6330 Series Programming Manual. Modes of Operation There are three modes of operation: Constant Current (CC), Constant Resistance (CR), and Constant Voltage (CV).
  • Page 30: Constant Current Mode

    Programmable DC Electronic Load 6310 Series Operation & Programming Manual 3.5.1 Constant Current Mode Figure 3-3 Constant Current Mode In CC mode, the Load will sink a current in accordance with the programmed value regardless of the input voltage. The CC mode can be set by the key in the front panel.
  • Page 31 Operation Overview STATic/DYNAmic Functions In CC mode two operation functions (STATic, DYNAmic) are available for selection. STATic function checks the stability of output voltage from a power supply. In some modules (single channel/module) there are two current levels (A or B) for static function. Both A and B states use the same range.
  • Page 32 Programmable DC Electronic Load 6310 Series Operation & Programming Manual Current Load1 load2 Time 10mS 10mS 10mS 10mS Figure 3-5 Dynamic Current Waveform The STATic/DYNAmic functions can also be selected through key on the STATIC/DYNAMIC Load module. Slew Rate (Rise, Fall A/μS or mA/μS) Slew rate determines the rate at which the current input of a module change to a newly programmed value.
  • Page 33: Constant Resistance Mode

    Operation Overview 3.5.2 Constant Resistance Mode Figure 3-6 Constant Resistance Mode In CR mode, the Load will sink a current linearly proportional to the input voltage in accordance with the programmed resistance. There is a double pole RC filter of input voltage, so the high frequency parts will be removed.
  • Page 34: Constant Voltage Mode

    The voltage and current range in CR mode is high range. Load Synchronization Chroma 6334/6332 multiple electronic load mainframes contain eight and four load channels respectively. The channel on/off and load timing change is important. You can set module change synchronously through the SYNC RUN in configuration setting. If a channel is set to SYNC RUN ON, it means the channel on/off or load level change is synchronized with other Load modules.
  • Page 35: Measurements

    Operation Overview Measurements Each module measures current and voltage of a UUT. The sampling rate is about 12 mS. Voltage and current measurements are performed with a 15-bit resolution of full scale ratings. Slew Rate & Minimum Transient Time Slew rate is defined by the change in current over time. A programmable slew rate allows a controlled transition from one load setting to another to minimize the induced voltage drops on inductive power wiring, or control the induced transients on a test device.
  • Page 36: Short On/Off

    Programmable DC Electronic Load 6310 Series Operation & Programming Manual Figure 3-8 Start Sinking Current (Von Non-Latch) Figure 3-9 Stop Sinking Current (Von Non-Latch) 3.10 Short On/Off Load module can simulate a short circuit at input by setting the load on with full-scale current. The short circuit can be on/off from the front panel or via remote control.
  • Page 37: Load On/Off

    Operation Overview Toggled on/off means pressing once to enable short circuit, and again to disable. SHORT Controlled by key means pressing and holding it to enable short circuit, and releasing SHORT it to return to normal operation. The actual value of electronic short depends on the mode and range that are active when the short is turned on.
  • Page 38: Save/Recall Setting

    Programmable DC Electronic Load 6310 Series Operation & Programming Manual above the current of the Load. The over current (OC) and current error (CE) status register bits are set when the OC condition occurs, and will remain set till they are reset. The Load module will appear OCP when over current protection occurs.
  • Page 39: Program

    Operation Overview 3.14 Program The program feature is very powerful. It allows you to simulate various test conditions. There are ten programs in the Electronic Load. Each program has ten sequences. The settings map to the program sequences in file is one on one. It means that program 1, sequence 1 maps to file 1, and program 3, sequence 4 maps to file 24.
  • Page 40 Programmable DC Electronic Load 6310 Series Operation & Programming Manual RS232 Hardware Connection Diagram Female Female Male Connector Connector Connector Slave Frame Master Frame 1. +5V 2. Rx 3. Tx 4. DTR 5. GND 6. DSR 8. MISO 9. MOSI Master Slave Slave...
  • Page 41 Operation Overview Current Probe ration: 5A/10mV Ch1: Load no.1 Ch2: Load no.2 ChM: Sum of Load no.1 and Load no.2 Figure 3-11 Synchronizing the Measurement Signal 3-15...
  • Page 43: Local Operation

    Local Operation Local Operation Introduction This chapter describes how to operate the electronic load from the local panel in details. The descriptions include: Mainframe panel control, Module panel control and indicators. Local Operation of Load Mainframe In order to use the front panel keys to control the electronic load, local operation must be in effect.
  • Page 44 Programmable DC Electronic Load 6310 Series Operation & Programming Manual M A I N F R A M E Figure 4-1 Front Panel of Mainframe Line switch Turn the ac power on/off. LCD display Display channel information normally. Channel indicator Indicate the active channel setting.
  • Page 45: Selecting The Channel

    Local Operation To select configuration data for editing. CONF Entry keys ▲ ▼ They let you scroll through choices in a parameter list that is applied to a specific command. Parameter lists are circular. You can return to the start position by pressing either of the keys continuously.
  • Page 46 Programmable DC Electronic Load 6310 Series Operation & Programming Manual NOTICE The eight operation modes of load module settings stored in the mainframe are independent. Changing any of the mode setting won’t affect the others. Storing the settings to EEPROM (1-100) will store one mode setting only.
  • Page 47 Local Operation NOTICE If you press key, and the blinking data dose not go to the next, change the ENTER configuration setting Enter Data Next Setting CR Values , ▲ and The CR values for the selected channel are programmed by pressing MODE ENTER keys.
  • Page 48 Programmable DC Electronic Load 6310 Series Operation & Programming Manual MODE SELECT Set Voltage Level There are 4000 discrete steps from 0 to full scale in each range. Set the main voltage level1 (A) to 5 volts by pressing . Set the level2 (B) voltage level to 6 volts ENTER by pressing ENTER...
  • Page 49: Setting The Program

    Local Operation 4.2.3 Setting the Program The Electronic Load is able to select customized basic tests, and link them into a program test for automatic execution. key is used to select or recall program for local control. There are ten programs PROG (1-10), and each of them has ten sequences to map files from 1 to 100.
  • Page 50 Programmable DC Electronic Load 6310 Series Operation & Programming Manual Setting the Sequence P/F Delay Time The sequence Pass/Failure delay time let you set the delay time for P/F checking when load condition changes. The failure status of the sequence will latch when a program is executed.
  • Page 51: Running The Program

    Local Operation Setting the Short Time The range of short time is from 0 to 30 Sec. The short time must be ≤ SEQuence ON time. If the short channel is not selected or the short time is set to 0 Sec., the selected channel will not short.
  • Page 52: Setting The Configuration

    Programmable DC Electronic Load 6310 Series Operation & Programming Manual boundary when the SPEC TEST is ON, and the LED, GO/NG, is lit on the module panel. To set specifications for module, you must press and then key to go to MODE ENTER SPEC...
  • Page 53 Local Operation Von POINT VOLTAGE: 3.50V Set Von latch. There are two operation modes for Von control. Von latch ON means the Load will sink current continuously when it reaches Von voltage. Von latch OFF means the Load will stop sinking current when UUT voltage is under Von voltage. The default setting of Von latch is OFF.
  • Page 54 Programmable DC Electronic Load 6310 Series Operation & Programming Manual Figure 4-5 Von LATCH OFF Current Waveform Set CV mode CURR_LIMIT. This function will limit the current sinking of Load to protect the UUT in CV mode. The default setting of current limit is the maximum Load current. CV CURR_LIMIT CURRENT:20.000A Set sign of voltage for display.
  • Page 55 Local Operation SYNC. RUN 1:ON 2:OFF Select data entry mode by . If ON is selected for data entry, the setting will go to the ENTER next one after pressing . If OFF is selected for data entry, the setting will remain at the ENTER same line for you to change it again and again.
  • Page 56 Programmable DC Electronic Load 6310 Series Operation & Programming Manual Select sync. parallel mode. Set the mainframe if to sync. in parallel run. The 6330 series have a master/slave paralleling control mode that allows synchronous load control in static and dynamic loading mode.
  • Page 57: Recalling Files

    Local Operation 4.2.7 Recalling Files Press to recall files from 1 to 101. Files 1 to 100 are user data. File 101 is the RECALL factor set state. After a file is recalled, the display will go to mode editor for you to edit or view the file.
  • Page 58: Lock Operation

    Programmable DC Electronic Load 6310 Series Operation & Programming Manual 4.2.10 Lock Operation The lock operation disables all settings for change. When the data is locked, all settings cannot be changed. The operation of keys will not be affected by lock ON/OFF SPEC function.
  • Page 59: Setting The Gpib Address

    GPIB ADDRESS 1 4.2.14 Using the Synchronous Cable 6330 Series supports up to 5 sets of mainframe synchronous load control, see 4.2.6 for the configuration setting. The connection between mainframe is via the RS-232C connector on the rear panel. Figure 4-6 shows the internal wiring of synchronous cable and MASTER/ SLAVE connection of mainframe.
  • Page 60: Local Operation Of Load Module

    Programmable DC Electronic Load 6310 Series Operation & Programming Manual Figure 4-6 Synchronous Cable Connections Local Operation of Load Module There are two types of panels in Load module, single channel module panel and double channels module panel. There are four keys for each of the module panel. Only one key is different from the keypads.
  • Page 61: Local Operation Of Single Channel/Module (Panel A)

    Local Operation Figure 4-7 Single Channel/Module (Panel A) 4.3.1 Local Operation of Single Channel/Module (Panel A) 7-segment LED Display It displays the measurement Voltage and Current. Each display has five digits. 7-segment Display Unit Indicators They indicate the 7-segment display measurement unit V and I. Operation Mode and GO/NG indicators They indicate the operation modes of CC, CR, CV and GO/NG in the Load module.
  • Page 62 Programmable DC Electronic Load 6310 Series Operation & Programming Manual key enables Load to simulate short function. Its LED will be on when the SHORT short function of Load is enabled. It operates only when the Load input is enabled. It will not respond if Load input is not enabled.
  • Page 63: Local Operation Of Double Channels/Module (Panel B)

    Local Operation 4.3.2 Local Operation of Double Channels/Module (Panel B) Figure 4-8 Double Channels/Module (Panel B) The double channels/module means there are two channels in one module. Each channel is isolated from the other. The module display/keypad can control both channels. The left channel is called channel L while the right one is channel R.
  • Page 64 Programmable DC Electronic Load 6310 Series Operation & Programming Manual function as single channel/module. When the LEDs of channel R and L are on, the LED of operation mode indicators will be disabled (off). The GO/NG LED turns to red when the channel SPEC checking fails.
  • Page 65: Online Change Level

    Local Operation Short the Load Input The Load can simulate a short circuit across the input. The short circuit can be enabled when is pressed, and Load input is active. When the input is shorted, the LED SHORT of short will be active. The key can be set in configuration for toggle on/off SHORT mode, or active by pressing.

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