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Emerson ROSEMOUNT 6888Xi Instruction Manual

Advanced electronics for zirconium oxide flue gas o2 probes
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Instruction Manual
6888Xi
Advanced Electronics for
Zirconium Oxide
Flue Gas O
Probes
2
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Summary of Contents for Emerson ROSEMOUNT 6888Xi

  • Page 1 Instruction Manual 6888Xi Advanced Electronics for Zirconium Oxide Flue Gas O Probes Get other manuals https://www.bkmanuals.com...
  • Page 2 Get other manuals https://www.bkmanuals.com...

  • Page 3: Essential Instructions

    Essential Instructions Read this page before proceeding Essential Instructions Get other manuals https://www.bkmanuals.com...
  • Page 4 Rev. Level Date Notes Table of Contents Get other manuals https://www.bkmanuals.com...
  • Page 5 6888Xi Advanced Electronics Instruction Manual Table of Contents Section i: Introduction Section 1: Description and Specifications Section 2: Installation Section 3: Configuration, Startup and Operation Table of Contents Get other manuals https://www.bkmanuals.com...
  • Page 6 Table of Contents 6888Xi Advanced Electronics Instruction Manual Section 4: Troubleshooting Section 5: Maintenance and Service Table of Contents Get other manuals https://www.bkmanuals.com...
  • Page 7 6888Xi Advanced Electronics Instruction Manual Table of Contents Section 6: Replacement Parts Section 7: Optional Accessories Appendix A: Safety Data Appendix C: Return of Material Index Table of Contents Get other manuals https://www.bkmanuals.com...
  • Page 8 Table of Contents 6888Xi Advanced Electronics Instruction Manual Table of Contents Get other manuals https://www.bkmanuals.com...

  • Page 9: Section I: Introduction

    6888Xi Advanced Electronics Instruction Manual Section i: Introduction Preface Definitions WARNING Highlights an operation or maintenance procedure, practice, condition, statement, etc. If not strictly observed, could result in injury, death, or long-term health hazards of personnel. CAUTION Highlights an operation or maintenance procedure, practice, condition, statement, etc. If not strictly observed, could result in damage to or destruction of equipment, or loss of effectiveness.

  • Page 10: Technical Support Hotline

    Section i: Introduction 6888Xi Advanced Electronics Instruction Manual Symbols EARTH (GROUND) TERMINAL PROTECTIVE CONDUCT OR TERMINAL RISK OF ELECTRICAL SHOCK WARNING: REFER TO INSTRUCTION MANUAL Overview Technical Support Hotline Introduction Get other manuals https://www.bkmanuals.com...

  • Page 11: Section 1: Description And Specifications

    6888Xi Advanced Electronics Instruction Manual Section 1: Description and Specifications Component Checklist System Overview Figure 1-1. Typical System Package Quick Start Full Instruction Manual Manual DVD Optional 6888Xi Optional Traditional Advanced Electronics Architecture Cable 6888A Probe Optional Mounting or Adapter Plate Optional Reference &...
  • Page 12 Section 1: Description and Specifications 6888Xi Advanced Electronics Instruction Manual Integral Transmitter Electronics, HART and 6888Xi Communications Figure 1-2. 6888A with Integral Transmitter Electronics and Optional 6888Xi Advanced Electronics 6888A 6888Xi Advanced Electronics Traditional Architecture, HART and 6888Xi Communications Description and Specifications Get other manuals https://www.bkmanuals.com...
  • Page 13 6888Xi Advanced Electronics Instruction Manual Section 1: Description and Specifications Figure 1-3. Direct Replacement Probe With Traditional Architecture Electronics 6888Xi Advanced Electronics Figure 1-4. 6888A Probe with Optional 6888Xi Advanced Electronics and Calibration Accessories 6888Xi Advanced Electronics Description and Specifications Get other manuals https://www.bkmanuals.com...
  • Page 14 The 375 Field Communicator must be upgraded to System Software 2.0 with Graphic License for operation with the 6888Xi. The AMS software must be upgraded to AMS 8.0 or above. Contact Emerson Process Management’s Global Service Center (GSC) at 1-800-833-8314 to upgrade the 375 Field Communicator software to System Software 2.0 with Graphic License.
  • Page 15 6888Xi Advanced Electronics Instruction Manual Section 1: Description and Specifications FIGURE 1-5. Wireless THUM Adapter with 6888Xi Optional OxyBalance Display and Averaging System FIGURE 1-5. OxyBalance Displays Description and Specifications Get other manuals https://www.bkmanuals.com...
  • Page 16 Section 1: Description and Specifications 6888Xi Advanced Electronics Instruction Manual Specifications Measurement Specifications Environmental Specifications Installation Specifications Description and Specifications Get other manuals https://www.bkmanuals.com...
  • Page 17 1066 Instruction Manual Section 1: Description and Specifications Table 1-1. Product Matrix, Advanced Electronics Code Remote Type Code Mounting Code Cable Code Stoichiometer Function Code Programmable Reference Function Code Extended Temperature Function Code Plugged Diffuser Diagnostic Function Description and Specifications Get other manuals https://www.bkmanuals.com...
  • Page 18 Section 1: Description and Specifications 6888Xi Advanced Electronics Instruction Manual Table 1-2. Product Matrix, O Autocalibration Accessories Code Single Probe Sequencers Autocalibration Options Code Intelligent Multiprobe Sequencers (IMPS) TABLE 1-3. Calibration Glass Part Number Description Description and Specifications Get other manuals https://www.bkmanuals.com...

  • Page 19: Section 2: Installation

    6888Xi Advanced Electronics Instruction Manual Section 2: Installation WARNING WARNING WARNING CAUTION Installation Get other manuals https://www.bkmanuals.com...

  • Page 20: System Considerations

    Section 2: Installation 6888Xi Advanced Electronics Instruction Manual System Considerations FIGURE 2-1. Typical System installation Mechanical Installation 6888Xi Advanced Electronics Installation Get other manuals https://www.bkmanuals.com...
  • Page 21 6888Xi Advanced Electronics Instruction Manual Section 2: Installation FIGURE 2-2. 6888XI Advanced Electronics - Panel Mounting Details Installation Get other manuals https://www.bkmanuals.com...
  • Page 22 Section 2: Installation 6888Xi Advanced Electronics Instruction Manual FIGURE 2-3. 6888XI Advanced Electronics - Wall/Surface and Pipe Mounting Details Installation Get other manuals https://www.bkmanuals.com...

  • Page 23: Electrical Installation

    6888Xi Advanced Electronics Instruction Manual Section 2: Installation Electrical Installation 6888Xi Advanced Electronics WARNING Disconnect and lock out power before connecting the power supply. WARNING Install all protective covers and safety ground leads after installation. Failure to install covers and ground leads could result in serious injury or death.
  • Page 24 Section 2: Installation 6888Xi Advanced Electronics Instruction Manual Flame Safety Interlock Traditional Architecture Cable Connections NOTE FIGURE 2-4. Traditional Architecture Cable Gland Assembly Installation Get other manuals https://www.bkmanuals.com...
  • Page 25 6888Xi Advanced Electronics Instruction Manual Section 2: Installation Installation Get other manuals https://www.bkmanuals.com...
  • Page 26 Section 2: Installation 6888Xi Advanced Electronics Instruction Manual FIGURE 2-5. Single/Dual Channel Wiring Diagram Installation Get other manuals https://www.bkmanuals.com...
  • Page 27 6888Xi Advanced Electronics Instruction Manual Section 2: Installation FIGURE 2-5 cont. Single/Dual Channel Wiring Diagram Installation Get other manuals https://www.bkmanuals.com...
  • Page 28 Section 2: Installation 6888Xi Advanced Electronics Instruction Manual FIGURE 2-6. Single Channel with Flame Safety Wiring Diagram Installation Get other manuals https://www.bkmanuals.com...
  • Page 29 6888Xi Advanced Electronics Instruction Manual Section 2: Installation FIGURE 2-6 cont. Single Channel with Flame Safety Wiring Diagram Installation Get other manuals https://www.bkmanuals.com...
  • Page 30 Section 2: Installation 6888Xi Advanced Electronics Instruction Manual FIGURE 2-7. Traditional Architecture Wiring Diagram Installation Get other manuals https://www.bkmanuals.com...
  • Page 31 6888Xi Advanced Electronics Instruction Manual Section 2: Installation FIGURE 2-7 cont. Traditional Architecture Wiring Diagram Installation Get other manuals https://www.bkmanuals.com...
  • Page 32 Section 2: Installation 6888Xi Advanced Electronics Instruction Manual Installation Get other manuals https://www.bkmanuals.com...

  • Page 33: Section 3: Configuration, Startup And Operation

    6888Xi Advanced Electronics Instruction Manual Section 3: Configuration, Startup and Operation WARNING Install all protective equipment covers and safety ground leads before equipment startup. Failure to install covers and ground leads could result in serious injury or death. CAUTION If external loop power is used, the power supply must be a safety extra low voltage (SELV) type. Overview Startup NOTE...
  • Page 34 Section 3: Configuration, Startup and Operation 6888Xi Advanced Electronics Instruction Manual FIGURE 3-1. I/O Board Jumper Configuration 6888Xi 6888Xi 6888Xi 6888Xi Configuration, Startup and Operation Get other manuals https://www.bkmanuals.com...
  • Page 35 6888Xi Advanced Electronics Instruction Manual Section 3: Configuration, Startup and Operation FIGURE 3-2. 6888XI Display (Typical) MENU DIAG ENTER EXIT UP/DOWN LEFT Configuration, Startup and Operation Get other manuals https://www.bkmanuals.com...
  • Page 36 Section 3: Configuration, Startup and Operation 6888Xi Advanced Electronics Instruction Manual Figure 3-3. 6888Xi Menu (Sheet 1 of 6) !"!#$% &&&&& '()*+,!#(-! &&&&& )./012)34567 !#)#8! &&&&& !"!#$% &&&&& -,%292':7.;<<1.= -,%2>2':7.;<<1.= +?2%16;5@2A4:3 A)-2%16;5@2A4:3 (,B292#@C12%:764=.D (,B2>2#@C12%:764=.D (,B292B4E2-D1.F7G6 (,B2>2B4E2-D1.F7G6 )-H+,IJ$'*$2)J)K%! &&&&& ).F2(,B92B4E2-F7G6 ).F2(,B>2B4E2-F7G62L+;=129M %)(+#$+)+-$ &&&&&...
  • Page 37 6888Xi Advanced Electronics Instruction Manual Section 3: Configuration, Startup and Operation Figure 3-3. 6888Xi Menu (Sheet 2 of 6) !"!#$% &&&&& '()*+*,-./ (0123456$7308 &&&&& 390780:6;7< &&&&& 6$=3!301! &&&&& =->?@)* (A-BC?,D 3087!1 2$:#56$! &&&&& !E)@BA@)D-E-> F>)G76-H->-*B- $IE-*.-.7#-DJ ;@K,?->7LM>*@@*G 2MBE)>N7%).- 6-?-E7O3 6-?-E739078)M>. 390780:6;7P7'1)E-7</ &&&&&...
  • Page 38 Section 3: Configuration, Startup and Operation 6888Xi Advanced Electronics Instruction Manual Figure 3-3. 6888Xi Menu (Sheet 3 of 6) !"#$%$&'"#($% ))))) &'"*(++ ))))) &'"*(++$,-'!-#.(+ ))))) "/ ,-'!-#.(+ "/$2345 !"#$%$&'"#($/ *366$2345 "/$*366 2(7&('-28'(+ ))))) "/$2345 *9*$2345 #0:1;$2345 "&$70;3 '-<$,-.8(+ ))))) "/$*366 *366$!45 2=*$,06>...
  • Page 39 6888Xi Advanced Electronics Instruction Manual Section 3: Configuration, Startup and Operation Figure 3-3. 6888Xi Menu (Sheet 4 of 6) !"#$%$&'"#($% ))))) *+,-.-/012 *+,-.-/012 *+,-.-/012 *+,-.-/012 !"#$%$&'"#($4 56!78(767+($4 ))))) 9:;3$<=>?,--0?; +@A$'0?,::0-101 +@A$B@=A01 +0AA$!:C$D=EF &3,G0$5=>:@;?F 6<H!I"'J ))))) +@A$+F@-E01 D0@;03$H,A;$K,L &3,G0$+F@-E01 K,L$"4 <=M/>03$N@3-=-E &'(H!"OI ))))) &30P=,/>$6A@3:>...
  • Page 40 Section 3: Configuration, Startup and Operation 6888Xi Advanced Electronics Instruction Manual Figure 3-3. 6888Xi Menu (Sheet 5 of 6) !"#$%$&'"#($% ))))) *+,-.-/012 !"#$%$&'"#($4 #56!+$6(78& ))))) !9(:7!;!+57!": ))))) 7<= 603><?$:/@A03 90B>C0$!9 +"DD8:!+57!": ))))) &,??$51130EE F@G3$51130EE H5'!5#I($D5&&!:J ))))) &H 9(75!I(9$6(78& ))))) 6(:6"' ))))) 7LM$;>?G03 I,N$"4$5?@$6&...
  • Page 41 6888Xi Advanced Electronics Instruction Manual Section 3: Configuration, Startup and Operation Figure 3-3. 6888Xi Menu (Sheet 6 of 6) !"#$%$&'"#($% ))))) *+,-.-/012 !"#$%$&'"#($4 +56!#'57!"8 ))))) "4$+9:;<39.,- 5<,3=$+9:;<39.,- +9:$>=9=0 +56$+"8>7587> ))))) +?''(87$+56 ))))) >:,@0 +,-A=9-= !B@019-C0 7;B0 '0A0=$+9: +D9-E0$+9: +9:$6,EA F5!6(G$+56 ))))) #91$>:,@0 #91$+,-A=9-= +56$'(>?67...

  • Page 42: Optional Advanced Features

    Section 3: Configuration, Startup and Operation 6888Xi Advanced Electronics Instruction Manual RIGHT Optional Advanced Features WARNING The I/O Board is shipped from the factory without any of the enhanced software features activated. These features must be activated once the new board has been installed and before the Remote Interface is put into service.
  • Page 43 Section 3: Configuration, Startup and Operation NOTE For enhanced software feature option upgrades or to enable the feature to duplicate the existing configuration, contact Emerson Process Management at 1-800-433-6076. Reference the following: 6A00269G01 Enhanced Software Option Upgrade, Stoichiometric Function 6A00269G02...
  • Page 44 Section 3: Configuration, Startup and Operation 6888Xi Advanced Electronics Instruction Manual NOTE Make sure the DCS is configured for the same range as the 6888Xi. For instance: -1% O2 to 10% O2. Flue gas recirculation - Moisture monitoring - Enriched oxygen concentration - Configuration, Startup and Operation Get other manuals https://www.bkmanuals.com...
  • Page 45 6888Xi Advanced Electronics Instruction Manual Section 3: Configuration, Startup and Operation Configuration, Startup and Operation Get other manuals https://www.bkmanuals.com...
  • Page 46 Section 3: Configuration, Startup and Operation 6888Xi Advanced Electronics Instruction Manual Menu\Detailed Setup\Calibration\Diffuser Menu\Calibration\Diffuser Menu\Detailed Setup\Calibration\Diffuser\Plugged Diffuser • Disabled • Rate – • Proximity • Rate & Prox. Menu\Detailed Setup\Calibration\Diffuser\Auto Advance Cal • Configuration, Startup and Operation Get other manuals https://www.bkmanuals.com...
  • Page 47 6888Xi Advanced Electronics Instruction Manual Section 3: Configuration, Startup and Operation • Menu\Calibration\Diffuser\Diff Diagnostics • Process • • Step • Step Time • Diag Step • Init Response • Process Resp • Rtn Process • O2 Rate Change Menu\Calibration\Diffuser\Diff T90 •...

  • Page 48: System Parameter Descriptions

    6888Xi. The AMS software must be upgraded to AMS 8.0 or above for operation with the 6888Xi. Contact Emerson Process Management’s Global Service Center (GSC) at 1-800-833-8314 to upgrade the 375 Field Communicator software to System Software 2.0 with Graphic License.
  • Page 49 6888Xi Advanced Electronics Instruction Manual Section 3: Configuration, Startup and Operation Table 3-4. System Parameters (1 of 3) CPU Parameter Name Units Description Configuration, Startup and Operation Get other manuals https://www.bkmanuals.com...
  • Page 50 Section 3: Configuration, Startup and Operation 6888Xi Advanced Electronics Instruction Manual Table 3-4. System Parameters (2 of 3) CPU Parameter Name Units Description Configuration, Startup and Operation Get other manuals https://www.bkmanuals.com...
  • Page 51 6888Xi Advanced Electronics Instruction Manual Section 3: Configuration, Startup and Operation Table 3-4. System Parameters (3 of 3) CPU Parameter Name Units Description Configuration, Startup and Operation Get other manuals https://www.bkmanuals.com...
  • Page 52 Section 3: Configuration, Startup and Operation 6888Xi Advanced Electronics Instruction Manual Table 3-5. Probe Parameters (1 of 4) IOB Parameter Name Unit Description Configuration, Startup and Operation Get other manuals https://www.bkmanuals.com...
  • Page 53 6888Xi Advanced Electronics Instruction Manual Section 3: Configuration, Startup and Operation Table 3-5. Probe Parameters (2 of 4) IOB Parameter Name Unit Description Configuration, Startup and Operation Get other manuals https://www.bkmanuals.com...
  • Page 54 Section 3: Configuration, Startup and Operation 6888Xi Advanced Electronics Instruction Manual Table 3-5. Probe Parameters (3 of 4) TX IOB Parameter Name Unit Description Configuration, Startup and Operation Get other manuals https://www.bkmanuals.com...
  • Page 55 6888Xi Advanced Electronics Instruction Manual Section 3: Configuration, Startup and Operation Table 3-5. Probe Parameters (4 of 4) TX IOB Parameter Name Unit Description Configuration, Startup and Operation Get other manuals https://www.bkmanuals.com...

  • Page 56: Parameter Setup

    Section 3: Configuration, Startup and Operation 6888Xi Advanced Electronics Instruction Manual FIGURE 3-5. 375/475 Field Communicator Connection at the 6888Xi Parameter Setup Configuration, Startup and Operation Get other manuals https://www.bkmanuals.com...
  • Page 57 6888Xi Advanced Electronics Instruction Manual Section 3: Configuration, Startup and Operation FIGURE 3-6. 375/475 Field Communicator 6888Xi Menu Tree (Sheet 1 of 4) !"#$"%#& ''''' (#"%)#*+,-,.+ ''''' -/012*-32456 !7*-893:;*!<5=<5 !7*.$" !7*>$" "-$%-?>#+ ''''' !=24908;*@:A2 B$!)#++*"-$%-?>#+ ''''' !CD;28*):8/285490:8 !7*,2E=2495<42 )233*%E=2A98/2 !7*)233 F!F*B$%@-$G*"->.#+ ''''' !7*,2E=2495<42 )H)*,2E=2495<42...
  • Page 58 Section 3: Configuration, Startup and Operation 6888Xi Advanced Electronics Instruction Manual FIGURE 3-6. 375/475 Field Communicator 6888Xi Menu Tree (Sheet 2 of 4) !"#$%$&'() !"#$%$&'() !"#$%$&'() "*+,-./01 23+/345617/8 3+34*.5*/78/7 99999 *:540; *:5/0; *&<=&<50>$?' 3@>AB54'C'@ 0143D 99999 0143D5E 99999 /$F<53@>AB 4#G5*: ">@50'H#BB'$('( -$5">@FIA>%#$ 0143D5:...
  • Page 59 6888Xi Advanced Electronics Instruction Manual Section 3: Configuration, Startup and Operation FIGURE 3-6. 375/475 Field Communicator 6888Xi Menu Tree (Sheet 3 of 4) !"#$%$&'() *+,-."+/0112* 33333 42+,0* 33333 4"0.-+/42+,0* 33333 ,'56'78/49'6:7 ;<=9'(/49'6:7 ><=$:'$<$?'/49'6:7 4(@=7#6A/49'6:7 B+-."+/*040C* 33333 "C,,+D0 33333 B'@=?' ;4.2+B 33333 D-/>'E#6A/;<=9'( F#<6(/0'EG/H=I8 ;<?:#6A/>#('...
  • Page 60 Section 3: Configuration, Startup and Operation 6888Xi Advanced Electronics Instruction Manual FIGURE 3-6. 375/475 Field Communicator 6888Xi Menu Tree (Sheet 3 of 4) !"#$%$&'() !"#$%$&'() *+,-+./01 2+3-2421 55555 60270,+64,0 55555 89:2;<=>&> 89:2;<=>&>:6=>' "?":2;<=>&> "?":2;<=>&>:6=>' .#;@(:2;<=>&>:6=>' .#;@(:2;<=>&>:6=>' *8/6+A0 55555 B';C'@:2;<=>&> B';C'@:2;<=>&>:6=>' "'DD:2;<=>&>...
  • Page 61 6888Xi Advanced Electronics Instruction Manual Section 3: Configuration, Startup and Operation Setting Test Gas Values Using the 6888Xi Keypad/Display Setting Test Gas Values Using Field Communicator in Manual Configure Mode Setting Test Gas Times Using the 6888Xi Keypad/Display Setting Test Gas Times Using Field Communicator in Manual Configure Mode Configuration, Startup and Operation Get other manuals https://www.bkmanuals.com...
  • Page 62 Section 3: Configuration, Startup and Operation 6888Xi Advanced Electronics Instruction Manual Setting Output Tracking Using the 6888Xi Keypad/Display Setting Output Tracking Using Field Communicator in Manual Configure Mode Configuration, Startup and Operation Get other manuals https://www.bkmanuals.com...
  • Page 63 6888Xi Advanced Electronics Instruction Manual Section 3: Configuration, Startup and Operation Setting Tolerance Check Using the 6888Xi Keypad/Display Setting Tolerance Check Using Field Communicator in Manual Configure Mode Table 3-3 - Alarm Relay Output Configurations Mode Configuration Configuration, Startup and Operation Get other manuals https://www.bkmanuals.com...
  • Page 64 Section 3: Configuration, Startup and Operation 6888Xi Advanced Electronics Instruction Manual Configuring the Alarm Relays Using the 6888Xi Keypad/Display Unit Alarm Low O Cal Recommended In Calibration Unit Alarm Low O Cal Recommended In Calibration Heater Relay Configuring the Alarm Relays Using Field Communicator in Manual Configure Mode Unit Alarm Low O Cal Recommended...
  • Page 65 6888Xi Advanced Electronics Instruction Manual Section 3: Configuration, Startup and Operation Unit Alarm Low O Cal Recommended In Calibration Heater Relay Configuring the Analog Output Using the 6888Xi Keypad/Display O2 LRV AO Range Alarm Level Configuring the Analog Output Using Field Communicator in Manual Configure Mode Output Range Alarm Level Configuration, Startup and Operation...
  • Page 66 Section 3: Configuration, Startup and Operation 6888Xi Advanced Electronics Instruction Manual Configuring Autocalibration Using the 6888Xi Keypad/Display Configuring Autocalibration Using Field Communicator Configuring Calibration Recommended Using the 6888Xi Keypad/Display Configuration, Startup and Operation Get other manuals https://www.bkmanuals.com...
  • Page 67 6888Xi Advanced Electronics Instruction Manual Section 3: Configuration, Startup and Operation Configuring Calibration Recommended Using Field Communicator in Manual Configure Mode Configuring Calibration Acknowledged Using the 6888Xi Keypad/Display Configuring Calibration Acknowledged Using Field Communicator in Manual Configure Mode Configuration, Startup and Operation Get other manuals https://www.bkmanuals.com...
  • Page 68 Section 3: Configuration, Startup and Operation 6888Xi Advanced Electronics Instruction Manual Configuring the Plugged Diffuser Diagnostic Using the 6888Xi Keypad/Display Disable Rate Proximity Rate&Prox Configuring the Plugged Diffuser Diagnostic Using Field Communicator in Manual Configure Mode Disable Rate Proximity Rate&Prox Configuration, Startup and Operation Get other manuals https://www.bkmanuals.com...
  • Page 69 6888Xi Advanced Electronics Instruction Manual Section 3: Configuration, Startup and Operation Configuring the Low Temperature Set Point Using the 6888Xi Keypad/Display Normal Configuring the Low Temperature Set Point Using Field Communicator in Manual Configure Mode Configuration, Startup and Operation Get other manuals https://www.bkmanuals.com...
  • Page 70 Section 3: Configuration, Startup and Operation 6888Xi Advanced Electronics Instruction Manual Normal Calibration Configuration, Startup and Operation Get other manuals https://www.bkmanuals.com...
  • Page 71 6888Xi Advanced Electronics Instruction Manual Section 3: Configuration, Startup and Operation FIGURE 3-7. Calibration Methods, Simplified Calibration with 6888Xi WARNING Failure to remove the 6888Xi from automatic control loops prior to performing this procedure may result in a dangerous operating condition. Success –...
  • Page 72 Section 3: Configuration, Startup and Operation 6888Xi Advanced Electronics Instruction Manual Failed Temperature – Gas 1 Tolerance Error – Gas 2 Tolerance Error – AutoCal No Resp – AutoCal OutofSync – AutoCal Abort – WarmUp Abort – Alarm Abort – Configuration, Startup and Operation Get other manuals https://www.bkmanuals.com...
  • Page 73 6888Xi Advanced Electronics Instruction Manual Section 3: Configuration, Startup and Operation Aborting O Calibration with 6888Xi Calibration with 6888Xi and Field Communicator WARNING Failure to remove the 6888Xi from automatic control loops prior to performing this procedure may result in a dangerous operating condition. Configuration, Startup and Operation Get other manuals https://www.bkmanuals.com...
  • Page 74 Section 3: Configuration, Startup and Operation 6888Xi Advanced Electronics Instruction Manual Success – Failed Constant – Failed Slope – Failed Temperature – Gas 1 Tolerance Error – Gas 2 Tolerance Error – AutoCal No Resp – AutoCal OutofSync – AutoCal Abort – WarmUp Abort –...
  • Page 75 6888Xi Advanced Electronics Instruction Manual Section 3: Configuration, Startup and Operation Aborting O Calibration with 6888Xi and Field Communicator Configuration, Startup and Operation Get other manuals https://www.bkmanuals.com...
  • Page 76 Section 3: Configuration, Startup and Operation 6888Xi Advanced Electronics Instruction Manual WARNING Failure to remove the 6888Xi from automatic control loops prior to performing this procedure may result in a dangerous operating condition. D/A Trim D/A Trim with 6888Xi WARNING Failure to remove the 6888Xi from automatic control loops prior to performing this procedure may result in a dangerous operating condition.
  • Page 77 6888Xi Advanced Electronics Instruction Manual Section 3: Configuration, Startup and Operation FIGURE 3-8. D/A Trim Methods, Simplified WARNING Failure to remove the 6888Xi from automatic control loops prior to performing this procedure may result in a dangerous operating condition. Configuration, Startup and Operation Get other manuals https://www.bkmanuals.com...
  • Page 78 Section 3: Configuration, Startup and Operation 6888Xi Advanced Electronics Instruction Manual Configuration, Startup and Operation Get other manuals https://www.bkmanuals.com...

  • Page 79: Section 4: Troubleshooting

    6888Xi Advanced Electronics Instruction Manual Section 4: Troubleshooting Overview FIGURE 4-1. O Sensor mV Reading vs %O at 736°C (1357°F) (Reference Air, 20.95% O )(%) Troubleshooting Get other manuals https://www.bkmanuals.com...

  • Page 80: Alarm Indications

    Section 4: Troubleshooting 6888Xi Advanced Electronics Instruction Manual General WARNING Install all protective equipment covers and safety ground leads after troubleshooting. Failure to install covers and ground leads could result in serious injury or death. Alarm Indications Table 4-1 - Alarm Indications 4-20 mA Signal Alarm Level Transmitter Condition Troubleshooting...

  • Page 81: Identifying And Correcting Fault Indications

    Instruction Manual Section 4: Troubleshooting NOTE For correct operation, ensue the Distributed Control System is configured to interpret these signal levels correctly. Identifying and Correcting Fault Indications Table 4-2 - Diagnostic/Unit Alarm Fault Definitions (1 of 2) Self 4-20 mA Message Status Alert...

  • Page 82: Calibration Passes, But Still Reads Incorrectly

    Section 4: Troubleshooting 6888Xi Advanced Electronics Instruction Manual Table 4-2 - Diagnostic/Unit Alarm Fault Definitions (2 of 2) Self 4-20 mA Message Status Alert Critical Clearing Alarm Calibration passes, but still reads incorrectly Troubleshooting Get other manuals https://www.bkmanuals.com...
  • Page 83 Instruction Manual Section 4: Troubleshooting External Reference Air Leak - FIGURE 4-2. Probe Leakage Paths Internal Reference Air Leak - NOTE Aways install a new corrugated washer whenever the sensing cell is removed from the probe. Troubleshooting Get other manuals https://www.bkmanuals.com...
  • Page 84 Section 4: Troubleshooting 6888Xi Advanced Electronics Instruction Manual Bad Reference Side Cell Electrode - NOTE It is important not to pressurize the sensing cell during calibrations by flowing excessive cal gas against a plugged diffuser. Always use a two-stage regulator for setting calibration gas pressure. Calibration flow rates should be set only when a new diffuser is installed.
  • Page 85 Instruction Manual Section 4: Troubleshooting Date Slope Constant Impedance Reponse Response initial final Notes: Troubleshooting Get other manuals https://www.bkmanuals.com...
  • Page 86 Section 4: Troubleshooting 6888Xi Advanced Electronics Instruction Manual Troubleshooting Get other manuals https://www.bkmanuals.com...

  • Page 87: Section 5: Maintenance And Service

    6888Xi Advanced Electronics Instruction Manual Section 5: Maintenance and Service Overview WARNING Install all protective equipment covers and safety ground leads after equipment repair or service. Failure to install covers and ground leads could result in serious injury or death. Maintenance Intervals Maintenance and Service Get other manuals https://www.bkmanuals.com...
  • Page 88 Section 5: Maintenance and Service 6888Xi Advanced Electronics Instruction Manual Calibration FIGURE 5-1. 6888Xi Components Maintenance and Service Get other manuals https://www.bkmanuals.com...

  • Page 89: Replacement Parts

    6888Xi Advanced Electronics Instruction Manual Section 5: Maintenance and Service Replacement Parts 6888Xi Component Replacement WARNING Disconnect and lock out power before working on any electrical components. WARNING The I/O Board is shipped from the factory without any of the enhanced software features activated. These features must be activated once the new board has been installed and before the Remote Interface is put into service.
  • Page 90 Section 5: Maintenance and Service 6888Xi Advanced Electronics Instruction Manual FIGURE 5-3. I/O Board Jumper & Switch Settings 6888Xi 6888Xi 6888Xi 6888Xi WARNING If the existing I/O Board has been operated with enhanced software features, these features must be activated in the new board before the 6888Xi Electronics is put back into service. Failure to do so will cause a false analog output signal to the DCS.
  • Page 91 6888Xi Advanced Electronics Instruction Manual Section 5: Maintenance and Service FIGURE 5-4. I/O Board Wiring Connections FIGURE 5-5. I/O Board Flame Safety Interlock Wiring Maintenance and Service Get other manuals https://www.bkmanuals.com...
  • Page 92 Section 5: Maintenance and Service 6888Xi Advanced Electronics Instruction Manual FIGURE 5-6. I/O Board Positions in the 6888Xi Enclosure Part Number Description NOTE For enhanced software upgrades or to enable optional software features previously used in your 6888Xi configuration, contact Rosemount Analytical at 1-800-433-6076. NOTE The calibration parameters are stored in both the I/O Board and Transmitter Board.
  • Page 93 6888Xi Advanced Electronics Instruction Manual Section 5: Maintenance and Service WARNING Disconnect and lock out power before working on any electrical components. Replacing an 6888Xi AC ReIay Board CAUTION Installing and configuring an AC Relay Board for the Flame Status Interlock function will dedicate alarm output 2 for this function.
  • Page 94 Section 5: Maintenance and Service 6888Xi Advanced Electronics Instruction Manual FIGURE 5-7. I/O & AC Relay Board Flame Safety Interlock Wiring Adding an AC Relay Board to the 6888Xi NOTE An AC Relay Board can only be added to single channel 6888Xi, i.e. only one I/O Board controlling one O2 Probe.
  • Page 95 6888Xi Advanced Electronics Instruction Manual Section 5: Maintenance and Service WARNING Disconnect and lock out power before working on any electrical components. FIGURE 5-8. I/O and AC Relay Board Position in 6888Xi Enclosure Maintenance and Service Get other manuals https://www.bkmanuals.com...
  • Page 96 Section 5: Maintenance and Service 6888Xi Advanced Electronics Instruction Manual FIGURE 5-9. Power Supply Board Wiring WARNING Disconnect and lock out power before working on any electrical components. Replacing Front Panel Assembly without CPU Board Maintenance and Service Get other manuals https://www.bkmanuals.com...
  • Page 97 6888Xi Advanced Electronics Instruction Manual Section 5: Maintenance and Service WARNING Installing and configuring an AC Relay Board for the Flame Status Interlock function will dedicate alarm output 2 for this function. Once configured for Flame Status Interlock, the software will override any previous alarm assignments for alarm output 2 and not allow it to be used for any other function.
  • Page 98 Section 5: Maintenance and Service 6888Xi Advanced Electronics Instruction Manual NOTE Prior to assembly, it is recommended that the inside of the keypad overlay window and LCD display window be gently cleaned to remove fingerprints and accumulated dust. WARNING Disconnect and lock out power before working on any electrical components. NOTE The calibration parameters are stored in both the I/O Board and Transmitter Board.
  • Page 99 6888Xi Advanced Electronics Instruction Manual Section 5: Maintenance and Service FIGURE 5-10. DR Board Wiring, Right-Hand Side Maintenance and Service Get other manuals https://www.bkmanuals.com...
  • Page 100 Section 5: Maintenance and Service 6888Xi Advanced Electronics Instruction Manual FIGURE 5-11. DR Board Wiring, Left-Hand Side Maintenance and Service Get other manuals https://www.bkmanuals.com...

  • Page 101: Calibration Components

    6888Xi Advanced Electronics Instruction Manual Section 6: Replacement Parts 6888Xi Electronics TABLE 6-1. Replacement Parts for 6888Xi Part Number Description Calibration Components TABLE 6-2. Replacement Parts for Calibration Components Part Number Description Replacement Parts Get other manuals https://www.bkmanuals.com...
  • Page 102 Section 6: Replacement Parts 6888Xi Advanced Electronics Instruction Manual Replacement Parts Get other manuals https://www.bkmanuals.com...

  • Page 103: Section 7: Optional Accessories

    6888Xi Advanced Electronics Instruction Manual Section 7: Optional Accessories HART ® Handheld 375/475 Field Communicator FIGURE 7-1. 375/475 Field Communicator Asset Management Solutions (AMS) By-Pass Packages Optional Accessories Get other manuals https://www.bkmanuals.com...

  • Page 104: Sps 4001B Single Probe Autocalibration Sequencer

    Section 7: Optional Accessories 6888Xi Advanced Electronics Instruction Manual SPS 4001B Single Probe Autocalibration Sequencer FIGURE 7-2. SPS 4001B Optional Accessories Get other manuals https://www.bkmanuals.com...

  • Page 105: Imps 4000 Intelligent Multiprobe Test Gas Sequencer

    6888Xi Advanced Electronics Instruction Manual Section 7: Optional Accessories IMPS 4000 Intelligent Multiprobe Test Gas Sequencer FIGURE 7-3. IMPS 4000 Intelligent Multiprobe Sequencer Optional Accessories Get other manuals https://www.bkmanuals.com...
  • Page 106 Section 7: Optional Accessories 6888Xi Advanced Electronics Instruction Manual Calibration Gas FIGURE 7-4. Calibration Gas Bottles Optional Accessories Get other manuals https://www.bkmanuals.com...

  • Page 107: Oxybalance Display And Averaging System

    6888Xi Advanced Electronics Instruction Manual Section 7: Optional Accessories Oxybalance Display And Averaging System FIGURE 7-5. OxyBalance System Optional Accessories Get other manuals https://www.bkmanuals.com...

  • Page 108: Appendix A: Safety Data

    Appendix A: Safety Data 6888Xi Advanced Electronics Instruction Manual IMPORTANT SAFETY INSTRUCTIONS FOR THE WIRING AND INSTALLATION OF THIS APPARATUS Appendix A Get other manuals https://www.bkmanuals.com...
  • Page 109 6888Xi Advanced Electronics Instruction Manual Appendix A: Safety Data DŮLEŽITÉ Bezpečnostní pokyny pro zapojení a instalaci zařízení č ě š č ě ́ ř ě ž ě ě ě č ě ž č š ů ě ́ ř ě ě ů...
  • Page 110 Appendix A: Safety Data 6888Xi Advanced Electronics Instruction Manual VIGTIGT Sikkerhedsinstruktion for tilslutning og installering af dette udstyr. Appendix A Get other manuals https://www.bkmanuals.com...
  • Page 111 6888Xi Advanced Electronics Instruction Manual Appendix A: Safety Data BELANGRIJK Veiligheidsvoorschriften voor de aansluiting en installatie van dit toestel. Appendix A Get other manuals https://www.bkmanuals.com...
  • Page 112 Appendix A: Safety Data 6888Xi Advanced Electronics Instruction Manual BELANGRIJK Veiligheidsinstructies voor de bedrading en installatie van dit apparaat. Appendix A Get other manuals https://www.bkmanuals.com...
  • Page 113 6888Xi Advanced Electronics Instruction Manual Appendix A: Safety Data WICHTIG Sicherheitshinweise fü r den Anschluß und die Installation dieser Geräte. Appendix A Get other manuals https://www.bkmanuals.com...
  • Page 114 Appendix A: Safety Data 6888Xi Advanced Electronics Instruction Manual ΣΗΜΑΝΤΙΚΟ Οδηγιεσ ασφαλειασ για την καλωδιωση και εγκατασταση τησ συσκευησ Οι ακόλουθες οδηγίες ασφαλείας εφαρμόζονται ειδικά για όλες τις χώρες μέλη της Ευρω αϊκής Κοινότητας Θα ρέ ει να ακολουθούνται αυστηρά ώστε να εξασφαλι στεί...

  • Page 115: Oluline Teave

    6888Xi Advanced Electronics Instruction Manual Appendix A: Safety Data OLULINE TEAVE Juhtmestiku ja seadme paigaldamisega seotud ohutusjuhised Appendix A Get other manuals https://www.bkmanuals.com...
  • Page 116 Appendix A: Safety Data 6888Xi Advanced Electronics Instruction Manual TÄRKEÄÄ Turvallisuusohje, jota on noudatettava tämän laitteen asentamisessa ja kaapeloinnissa. Appendix A Get other manuals https://www.bkmanuals.com...
  • Page 117 6888Xi Advanced Electronics Instruction Manual Appendix A: Safety Data IMPORTANT Consignes de sécurité concernant le raccordement et l'installation de cet appareil. Appendix A Get other manuals https://www.bkmanuals.com...
  • Page 118 Appendix A: Safety Data 6888Xi Advanced Electronics Instruction Manual FONTOS Biztonsági elıírások a készü l ék vezetékeléséhez és ü z embeállításához Appendix A Get other manuals https://www.bkmanuals.com...
  • Page 119 6888Xi Advanced Electronics Instruction Manual Appendix A: Safety Data IMPORTANTE Norme di sicurezza per il cablaggio e l'installazione dello strumento. Appendix A Get other manuals https://www.bkmanuals.com...
  • Page 120 Appendix A: Safety Data 6888Xi Advanced Electronics Instruction Manual SVARBU šio prietaiso laidų prijungimo ir instaliacijos saugos instrukcijos š č š ų ū ž ū ų ž Ž į ų ų č ū įž įž š š įž ū ų įž...
  • Page 121 6888Xi Advanced Electronics Instruction Manual Appendix A: Safety Data SVARĪGI Drošības norādījumi šīs iekārtas pievienošanai un uzstādīšanai ā šī ā ī ā ī ī ā ē š ā ī ī ā ā ī ā ē ī ī ī š ā ī ā...
  • Page 122 Appendix A: Safety Data 6888Xi Advanced Electronics Instruction Manual IMPORTANTI STRUZZJONIJIET TAS-SIGURTÀ GĦALL-WIRING U L-INSTALLAZZJONI TAT-TAGĦMIR ċ ħ ħ ġ ż ġġ ħ ġ ħ ħ ħ ħ ħ ġġ ħ ż ħ ħ ħ ġ ħ ħ ż ż ġġ...
  • Page 123 6888Xi Advanced Electronics Instruction Manual Appendix A: Safety Data VIKTIG Sikkerhetsinstruks for tilkobling og installasjon av dette utstyret. Appendix A Get other manuals https://www.bkmanuals.com...
  • Page 124 Appendix A: Safety Data 6888Xi Advanced Electronics Instruction Manual WAśNE! Zalecenia dotyczące bezpieczeństwa w zakresie podłączania i instalacji tego urządzenia ę ą ą ł ą Ŝ ę ś ś ć ś ą ę ą ą Ŝą Ŝ Ŝ ć Ŝ ń...
  • Page 125 6888Xi Advanced Electronics Instruction Manual Appendix A: Safety Data IMPORTANTE Instruções de segurança para ligação e instalação deste aparelho. Appendix A Get other manuals https://www.bkmanuals.com...
  • Page 126 Appendix A: Safety Data 6888Xi Advanced Electronics Instruction Manual DÔLEŽITÉ Bezpečnostné pokyny pre zapojenie káblov a inštaláciu tohto prístroja č š č š ž Š č ́ š ž ž ľ ́ š ́ ́ ́ š š š č č...
  • Page 127 6888Xi Advanced Electronics Instruction Manual Appendix A: Safety Data POMEMBNO Varnostna navodila za povezavo in vgradnjo naprave ž č š ž č š č č ž šč č ž š ž č č č č č č č š č š...
  • Page 128 Appendix A: Safety Data 6888Xi Advanced Electronics Instruction Manual IMPORTANTE Instrucciones de seguridad para el montaje y cableado de este aparato. Appendix A Get other manuals https://www.bkmanuals.com...
  • Page 129 6888Xi Advanced Electronics Instruction Manual Appendix A: Safety Data VIKTIGT Säkerhetsföreskrifter för kablage och installation av denna apparat. Appendix A Get other manuals https://www.bkmanuals.com...

  • Page 130: Appendix B: Return Of Material

    Appendix B: Return of Material 6888Xi Advanced Electronics Instruction Manual Returning Material CAUTION Observe proper ESD handling and packaging precautions when returning individual circuit boards. Appendix B Get other manuals https://www.bkmanuals.com...
  • Page 131 6888Xi Advanced Electronics Instruction Manual Index Index Get other manuals https://www.bkmanuals.com...
  • Page 132 6888Xi Advanced Electronics Instruction Manual Emerson Process Management Get other manuals https://www.bkmanuals.com...

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