Related Manuals for Bentone BF 1 KSV FAME
Summary of Contents for Bentone BF 1 KSV FAME
- Page 1 178 156 35-6 CR00696 2023-08-23 Providing sustainable energy solutions worldwide Installation- and maintenance instruction BF 1 KSV FAME/RME LMO14.113C2E ANV 47 C Translation of the original instructions.
- Page 2 1~230V 1,0A 50Hz IP 20 Motor supply MADE IN SWEDEN BY 1. Manualer på övriga språk 1. Manuals in other languages 1. Manualer på andre sprog 2. www.bentone.com\ 2. www.bentone.com\ 2. www.bentone.com\ nedladdning eller scanna download or scan QR-code. download eller scan QR-koden.
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Page 3: Table Of Contents
Pump pressure ................36 Burner installation ...............17 10. Log of flue gas analysis .............37 Settings ................18 Example of basic setting ............18 Nozzle assembly adjustment.............19 Air intake adjustment ..............19 Method of adjusting air quantity ..........19 Inlet cone, air adjustment ............19 Air intake rotation ................20 Air duct ...................20 Bentone... -
Page 4: General Information
Make sure that the burner is suitable for the application (see Technical • Data). All components must be installed without being bent, twisted or • subjected to mechanical or thermal forces that affect components. 165 105 01-2 2021-12-07 Bentone... - Page 5 When in operation, the burner’s noise level can exceed 85 dBA – use • hearing protection! - Operation: Carry out all stipulated settings, service and inspection work within • the set time. • If the oil burner control has a solid red light, contact your installer. Bentone...
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Page 6: General Requirements Fame/Rme
Annual cleaning and checking for the presence of water in the tank • should be done to avoid corrosion and microorganisms. 165 405 06 2021-12-07 Bentone... -
Page 7: Technical Data
Fuel oil A Bio 10 according to DIN 51603-6. • Dimensions BF 1 KSV Protrusion from flange, Length of flame tube measurement B Flange 1 Flange 2 Dimensions, flanges 2.1.1 Flange 1 Flange 2 ø90 ø89,7 130–150 125–150 165 305 56-3 Bentone... -
Page 8: Model Bf 1 Ks/Ksv 76-24
Installation must be done so it does not prevent air supply Noise level 77dBA to the burner. Max operating current, see data plate. Working area 3.0-7.6 kg/h 35-90 kW mbar Do not exceed the working area. -0,5 Bentone... -
Page 9: Basic Settings - Fuel Oil
When operating at high power or low air excess and HVO/XTL is used as fuel, the flame signal may deteriorate (blue flame), the signal lamp in the reset button flashes green. By lowering the air velocity or changing the flame detector to QRC1 A1, the flame signal can be improved. Bentone... -
Page 10: Nozzle And Pump Pressure
RME energy content 10,4 kWh/kg. Burner with preheater Allow for a reduction in oil quantity of 5–20% with preheating owing to: Temperature increases at the nozzle. • Nozzle design. • Capacity (the higher the capacity the lower the difference). • Bentone... -
Page 11: Components
Fan housing, front Nozzle assembly adjustment Ignition transformer Separating screw Flame tube Oil burner control Solenoid valve Electrical contact X1 (refer to wiring diagram) Oil pump Motor Air regulator Capacitor Air intake Air flow indicator Preheater Ignition electrode Fan housing, rear Bentone... - Page 12 Bentone...
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Page 13: Electric Equipment
The cables of the safety system must be separated so that the outgoing signal is not placed in the same cable as the incoming signal. Wiring diagram Black Brown Blue Green Gn/Ye Green/Yellow Grey Orange Pink Violet White Yellow Alt 2 Alt 3 Alt 4 Alt. 1 165 205 56-2 According to DIN 4791 Bentone... -
Page 14: Function
< 1 s < 1 s -20 - +60°C Ambient temperature -5 - +60°C Min detector current required (with fl ame) 45 µA dc 45 µA dc Max perm. detector current (without fl ame) 5.5 µA dc 5.5 µA dc Bentone... -
Page 15: Colour Codes
If the reset button is instead kept pressed a second time for at least 3 seconds, you can, via an interface, obtain the corresponding information on a computer or flue gas analyser. To return to normal operation: Press the reset button for 1 second. Bentone... -
Page 16: Installation
(Refer to basic settings). Note that this only refers to the basic setting; the setting must be adjusted after the burner has been started. At this time flue gas analysis and soot measurement must be carried out. 165 305 18 Bentone... -
Page 17: Burner Installation
Disconnect the power at the main switch. Wire the Eurostecker X2 as in alt. 1–3 (refer to Electrical equipment). Connect the Eurostecker X2 to the burner. Switch on the power at the main switch. Bentone... -
Page 18: Settings
This provides the following nozzle according to the nozzle table, (see Technical data). Nozzle: 1.35 Gph Pump pressure: 11.0 bar Setting values for 59 kW according to basic setting diagram, (see Technical data). Air setting: 20.0 Insert setting: 14.0 165 305 99 Bentone... -
Page 19: Nozzle Assembly Adjustment
STD position to achieve good starts and operations. (A cast-in arrow on the fan housing indicates the position of the inlet cone. In addition to the scale on the inlet cone casting, there is also a mark (M) indicating the factory setting.) Bentone... -
Page 20: Air Intake Rotation
A hose connection air duct is available in three different dimensions: 48, 68, and 78 mm outer diameter (D). The air duct is installed on the air intake at the place where the grille is attached in the standard model Bentone... -
Page 21: Pump Suntec Anv47C
Oil temperature: max. 60°C Components Nozzle connection G 1/8” Vacuum manometer connection G 1/8” Manometer connection G 1/8” Filter Suction line G 1/4” Metal plug G 1/4” Return plug Return line G 1/4” Pressure regulation 165 305 52 Bentone BF1... -
Page 22: Filter Replacement
(9) with the metal plug (7) G 1/4”. Two-pipe system Conversion to two-pipe system Remove the metal plug (7) G ¼”, fit the return plug (8) in the return line (9). Return plug are not included in products with one-pipe system, separately sold. Solenoid valve Bentone BF1... -
Page 23: Function Anv47C
At that same moment the nozzle line is closed. This provides a sharp cut-off. The on and off functions can be controlled independent of motor rpm, and react very quickly. When the solenoid valve is not activated torque is low up to full motor rpm. Bentone BF1... -
Page 24: Suction Pipe Tables Anv47C
The tables give the total suction line length in meters with a nozzle capacity of 2.1 kg/h. Max. permissible pressure on the suction and return lines is 2.0 bar. For a two-pipe system the Q 46 l/h pump capacity at 0 bar applies. Bentone BF1... -
Page 25: Preheater
If the oil temperature is low and the oil flow is high, the preheater thermostat may cut out. Because of this it is important that the burner control system has a circuit that maintains preheat. 165 205 57 Bentone... -
Page 26: Service
10 years Ignition system with flame guard 250,000 cycles 10 years UV flame sensor 10,000 h 500,000 cycles Damper motor 500,000 cycles Contactor 10 years The burner and its components must be recycled according to applicable regulations. 165 405 08-2 2022-10-09 Bentone... -
Page 27: Service Positions
Suspend the fan housing by the fan housing service attachment on the screw used for joining the front piece to the fan housing, with the air intake upwards, as shown in the illustration to the left. 165 305 51-2 Bentone... -
Page 28: Combustion Assembly Service
Install the brake plate and electrode package. Check that the distance between the nozzle and brake plate is correct (refer to Technical data). Re-assemble the burner. Switch on the main power and open the fuel supply. Start burner and check/adjust combustion. When servicing/replacing components that affect combustion, flue gas analysis and soot test must be carried out following installation. Bentone... -
Page 29: Replacing The Oil Pump
Loosen the screws (4) and pull out the oil pump and solenoid valve as one assembly. Turn the valve forward and detach it from the pump. Reassemble in reverse order. Do not forget thread sealer between the pump and the elbow. (t.ex Loctite 5188, 5400) fig 1 When servicing/replacing components that affect combustion, flue gas analysis and soot test must be carried out following installation. Bentone... -
Page 30: Fan Motor Replacement
Place the cable conduit entry and the photocell cable in position. Screw the electrical console in place. Connect the motor wiring. Join together the fan housing and the burner front piece. Switch on the main power and open the fuel supply. Start burner and check/adjust combustion. When servicing/replacing components that affect combustion, flue gas analysis and soot test must be carried out following installation. Bentone... -
Page 31: Air Intake And Intake Cone Service
Fit the O-ring in the groove between the fan housing and inlet cone. Ensure that it is properly located in the groove and is not damaged when the air intake is fitted. Switch on the main power and open the fuel supply. Start burner and check/adjust combustion. When servicing/replacing components that affect combustion, flue gas analysis and soot test must be carried out following installation. Bentone... -
Page 32: Fan Wheel Checks
Fit the O-ring in the groove between the fan housing and inlet cone. Ensure that it is properly located in the groove and is not damaged when the air intake is fitted. Switch on the main power and open the fuel supply. Start burner and check/adjust combustion. When servicing/replacing components that affect combustion, flue gas analysis and soot test must be carried out following installation. Bentone... - Page 33 Place the cable conduit entry and the photocell cable in position. Screw the electrical box in place. Connect the motor wiring. Join together the fan housing and the burner front piece. Switch on the main power and open the fuel supply. Start burner and check/adjust combustion. When servicing/replacing components that affect combustion, flue gas analysis and soot test must be carried out following installation. Bentone...
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Page 34: Fault Location
Preheater temperature too low Check preheater function New oil type Adjust the preheater‘s set operating temperature Check that the oil used has the physical parameters that the burner is rated for. If not, change the oil. 165 105 09-2 2021-01-21 Bentone... -
Page 35: Delayed Ignition
Check that the oil used has the physical parameters that the burner is rated for. If not, change the oil. Temperature of the oil from the tank is too low, increase the temperature of oil from tank Clean the pump filter Bentone... -
Page 36: Pump Pressure
Change the oil or the pump‘s oil parameters Pump worn Replace the pump Pump run using impure oil that has worn the Replace pump and install self-cleaning pump out prematurely filter in the oil system Blocked pump filter Check, clean pump filter Bentone... -
Page 37: 10. Log Of Flue Gas Analysis
10. Log of flue gas analysis Tel. no: Owner Adresss Tel. no: Installation Boiler Type Make Power kW Burner Type Model Serial no. Fuel Step 1 Step 2 Step 3 Draught in fireplace Fan Press mbar Filter smoke number Flue gas temp. °C Setting brake disc Setting Air damper Pump pressure... - Page 38 EU Declaration of conformity Bentone Oil Burners Type: BF 1 ST 133 B 40 B 65 ST 108 ST 146 B 45 B 70 ST 120 B 30 B 55 B 80 This declaration of conformity is issued under the sole responsibility of the manufacturer.
- Page 39 UK Declaration of conformity Bentone Oil Burners Type: BF 1 ST 133 B 40 B 65 ST 108 ST 146 B 45 B 70 ST 120 B 30 B 55 B 80 This declaration of conformity is issued under the sole responsibility of the manufacturer.
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