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Titan 109 Installation, Maintenance, And Parts Manual
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Titan 109 Installation, Maintenance, And Parts Manual

Titan 109 Installation, Maintenance, And Parts Manual

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TITAN INDUSTRIES
735 INDUSTRIAL LOOP ROAD
NEW LONDON WI 54961
920-982-6600
800-558-3616 Toll Free
920-982-7750 FAX
E-MAIL: sales@titanconveyors.com
Website: www.titanconveyors.com
MODEL 109
Conveyor
INSTALLATION, MAINTENANCE AND
PARTS MANUAL
For additional copies of this manual,
please visit our website at
www.titanconveyors.com.
Go to Replacement Parts/Accessories
and select Maintenance Manuals. You can then
select the manual for your model conveyor.
SERIAL NO.

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Summary of Contents for Titan 109

  • Page 1 735 INDUSTRIAL LOOP ROAD NEW LONDON WI 54961 920-982-6600 800-558-3616 Toll Free 920-982-7750 FAX E-MAIL: sales@titanconveyors.com Website: www.titanconveyors.com MODEL 109 Conveyor INSTALLATION, MAINTENANCE AND PARTS MANUAL For additional copies of this manual, please visit our website at www.titanconveyors.com. Go to Replacement Parts/Accessories and select Maintenance Manuals.
  • Page 2 (A) Seller warrants that the material in and the workmanship on the equipment manufactured by TITAN will be free from defects at time of shipment. If during the first year from the date of ship- ment, the Buyer establishes to the seller’s satisfaction that any part or parts manufactured by TITAN were defective at the time of shipment, TITAN will, at its own expense, repair or replace (but not install) replacement parts.
  • Page 3 With this procedure, we are able to streamline our process and expedite your return. This will require you to call a Titan salesperson prior to your sending back the item to get a RGA number and receive instructions on how to return the item. Other information needed at this time would be your original purchase order number, Titan serial number, job number or invoice number.
  • Page 4 Safety The Safety alert symbol is used with the signal words DANGER, WARNING and CAUTION to alert you to safety messages. They are used in safety decals on the unit and with proper operation and procedures in this manual. They alert you to the existence and relative degree of hazards.
  • Page 5 If special circumstances or questions come up call Titan at 920-982-6600. I. RECEIVING Upon delivery of your Titan conveyor, check the packing slip or bill of lading accompanying the unit. If any components are missing, contact Titan IMMEDIATELY with a description of the missing components along with the conveyor serial number(s).
  • Page 6 SUPPORT ASSEMBLY Standard supports are always shipped assembled. See FIGURE 1 for a component breakdown. FIGURE 1 IN ORDER FOR THE CONVEYOR TO BE STABLE, THE SUPPORTS CAUTION MUST BE LAGGED TO THE FLOOR OR SUPPORT STRUCTURE. THIS IS THE CUSTOMER RESPONSIBILITY!! FRAME ASSEMBLY To start, along side the area where the conveyor is to be installed, layout the frame sections in their proper position according to the ordered description...
  • Page 7 Layout a line on the floor to represent the centerline of the conveyor. As frame sections are bolted together make sure the frame remains centered on the line. Generally, if there are short sections (1’, 2’ or 4’), position them adjacent to the drive section.
  • Page 8 BEARINGS Double check that bearings are fastened securely. Be sure that locking collars are tightened and set screws are secured firmly to the shaft. GENERAL Check that sprockets with chain and/or sheaves with V-belt are aligned and properly tensioned.* *Additional information available in section III Maintenance. BELT INSTALLATION Locate all take-up pulleys to their minimum take-up positions to allow for easy belt installation.
  • Page 9 8/11...
  • Page 10 FIGURE 7 for proper tracking adjustments on end drive conveyors or FIGURE 8 for proper tracking on center drive and take-up conveyors. IN REF. TO LEFT HAND AND RIGHT HAND SIDES, WE AT TITAN INDUSTRIES ALWAYS POSITION OURSELF STANDING AT THE...
  • Page 11 FIGURE 8 With the conveyor running, make pulley, snub roller, or return roller adjust- ments of 1/16 of an inch, allowing the belt several revolutions to react between each adjustment. NOTE: IN MANY CASES, ADjUSTMENTS OF THE SNUB CAUTION PULLEY AND RETURN ROLLER ARE SUFFICIENT TO CENTER THE BELT OVER THE DRIVE PULLEY AND TAIL PULLEY After the belt has been tracked WATCH IT CLOSELY for a few days making any additional adjustments during this initial stretch-in period.
  • Page 12 MOTORS CLEANING - All motors should be kept free of dirt and grease accumulations. Open motors should be periodically vacuumed to remove dust and dirt from the windings. VENTILATION - For best results motors should be operated in an area where adequate ventilation is available.
  • Page 13 REDUCERS The following reducer information is concerned primarily with wormgear reducers. If your conveyor is equipped with another type, refer to the manufacturer’s recommenda- tions for installation and maintenance sent along at time of shipment. ASSEMBLE / DISASSEMBLE MOTOR TO REDUCER - Because many of today’s motor keyways are cut with a sidemill cutter, the following assembly instructions should be followed to insure a trouble-free fit between motor and reducer.
  • Page 14 VENTILATION - During normal operation gear reducers build up heat and pressure that MUST be vented to protect the seals and gears. If not in- stalled at Titan, a brass vent plug contained in a small plastic bag, will be put in a box or larger bag along with fasteners sent loose for use during field installation.
  • Page 15 If oil needs to be added or changed, ONLY compatible polyglycol lubricants should be used. Contact the factory for more information. TEMPERATURE - Most Titan Units are supplied with wormgear reducers. These units may run at temperatures between 100 degrees to 200 degrees F.
  • Page 16 REPLACEMENT - If replacement of bearings become necessary remember to clean off the shaft, file smooth grooves or set screw marks, and oil the shaft before slipping on the new bearing. IF BEARING DOES NOT SLIDE ON EASILY, USE A SOFT METAL CAUTION BAR TO TAP AGAINST THE INNER RACE TO ASSEMBLE.
  • Page 17 SAE 40 120 degrees - 140 degrees F SAE 50 REMEMBER - ALL GUARDS AND BOTTOM PANS, IF PROVIDED, MUST BE REPLACED BEFORE RUNNING CONVEYOR. TITAN DANGER INDUSTRIES IS NOT RESPONSIBLE FOR INjURIES CAUSED BY NOT COMPLYING WITH SAFETY INSTRUCTIONS.
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  • Page 20 NEW LONDON WI 54961 920-982-6600 800-558-3616 Toll Free 920-982-7750 FAX E-MAIL: sales@titanconveyors.com Website: www.titanconveyors.com Contact Your Distributor or Titan Directly for Further Information on Other Titan Conveyor Products Slider bed conveyors  Floor to Floor belt conveyors  parts conveyors ...