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Analytic Systems BCD305 Series Installation & Operation Manual

Analytic Systems BCD305 Series Installation & Operation Manual

Dc source battery charger
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INSTALLATION &
OPERATION MANUAL
BCD305 SERIES DC
SOURCE BATTERY
CHARGER
An ISO9001 Registered Company
Battery Chargers
Inverters
Power Supplies
Voltage Converters
8128 River Way, Delta B.C. V4G 1K5 Canada T. 604.946.9981 F. 604.946.9983 TF. 800.668.3884 (US/CANADA)
www.AnalyticSystems.com

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Summary of Contents for Analytic Systems BCD305 Series

  • Page 1 INSTALLATION & OPERATION MANUAL BCD305 SERIES DC SOURCE BATTERY CHARGER An ISO9001 Registered Company Battery Chargers • Inverters • Power Supplies • Voltage Converters 8128 River Way, Delta B.C. V4G 1K5 Canada T. 604.946.9981 F. 604.946.9983 TF. 800.668.3884 (US/CANADA) www.AnalyticSystems.com...
  • Page 2 Copyright (2005-2019) Analytic Systems Ware (1993) Ltd. Revised - June 20, 2019...
  • Page 3 DC SOURCE BATTERY CHARGER IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS — This manual contains important safety instructions for operating the battery charger. BATTERY CHARGER PRECAUTIONS 1. Do not expose the battery charger to rain or snow unless it is a sealed model. 2.
  • Page 4 MEDICAL EQUIPMENT NOTICE Analytic Systems does not recommend the use of their products in life support applications where failure or malfunction of this product can be reasonably expected to cause failure of the life support device or to significantly affect its safety or effectiveness.
  • Page 5: Table Of Contents

    • Table of Contents • Introduction • Box Contents • Main Parts • Operation Instructions • Charging Profiles • Installation Instructions • Remote Control Accessory • Troubleshooting • Specifications • Warranty Copyright (2005-2019) Analytic Systems Ware (1993) Ltd. Revised - June 20, 2019...
  • Page 6: Introduction

    The box you have received should contain the following: • One BCD305 DC Battery Charger • This manual • One Warranty Card If there is anything is damaged or missing, please contact your dealer or Analytic Systems for a replacement.
  • Page 7: Main Parts

    Main Parts Input Side DC Input Negative Connection: Chassis Grounding Stud 1-ft (0.3m) #12AWG Black Input Lead Output Fuses: 2x AGC-30 DC Input Positive Connection: 1-ft (0.3m) #12AWG Red Input Lead Input Fuses: 2x AGC-20 Output Side Battery Output Connection: Molex Remote Control Port 4-pin BEAU Terminal Strip Power Switch...
  • Page 8 Operation This unit is designed for simple and intuitive operation. Before operating, make sure that this unit is properly installed and connected. See Installation for more information. TO CHARGE A BATTERY Move the Power Switch to ON. The alarm buzzer will sound and the LOW OUTPUT LED will glow red briefly, then the POWER LED will glow green.
  • Page 9: Charging Profiles

    Charging Profiles This unit charges connected batteries using a two-stage charging profile. Below is a detailed explanation of how this charging cycle works. Bulk Maintenance (Constant Current) (Constant Volts) Volts 100% Amps Time Two Stage Charger TWO-STAGE CHARGING A two-stage charging profile occurs in two stages. •...
  • Page 10 Installation MOUNTING Mount the unit in a DRY and WELL VENTILATED location with at least 1 inch of clearance around the unit for adequate cooling. The best mounting configuration is to mount the unit on a horizontal surface using #10 screws of the appropriate type for the mounting surface to securely mount the unit.
  • Page 11 OUTPUT POWER CONNECTION The unit is equipped with a 4-pin Molex BEAU Terminal strip to serve as a DC Output Connection. This connection can support up to two connected loads, the wiring for this connection can be found on the unit’s label. IMPORTANT: If multiple batteries are connected to the output, they must share a common ground!
  • Page 12: Remote Control Accessory

    IMPORTANT: This remote is to be used only on Battery Chargers manufactured by Analytic Systems. The remote control panel and 9-pin D-connector are an optional feature for this product line. The remote control panel allows the unit to be operated remotely and duplicates all the diagnostic LED indicators with audible alarm.
  • Page 13: Troubleshooting

    Troubleshooting This unit features several LED indicators and an alarm buzzer to help diagnose any malfunctions. The voltage converter will sound the buzzer to alert you prior to shutting down. You should immediately check which LEDs are glowing to determine the cause of the shutdown. Meaning Issue LOW INPUT LED is ON...
  • Page 14: Specifications

    Input Voltage value, use the following formula: Charging Amps = Input Voltage/Output Voltage x 26 For example, at 10.5VDC in and 27.2VDC out, the charging amps = 10.5 VDC/27.2 VDC x 26 = 10.0 A. Designed and manufactured by: ANALYTIC SYSTEMS WARE (1993) LTD. 8128 River Way p.
  • Page 15 2 Years from date of manufacture for non-standard or OEM products 1 Year from date of manufacture for encapsulated products. 3. Analytic Systems will determine eligibility for warranty from the date of purchase shown on the warranty card when returned within 30 days, or...
  • Page 16 DESIGNED AND MANUFACTURED BY 800-668-3884 604-946-9983 Sales@AnalyticSystems.com www.AnalyticSystems.com Battery Chargers • Inverters • Power Supplies • Voltage Converters 8128 River Way Delta, BC V4G 1K5 | Canada Register Products Online | www.AnalyticSystems.com/support/warranty-registration...