Related Manuals for Cembre LD-16B-RP
Summary of Contents for Cembre LD-16B-RP
- Page 1 RAIL DRILL RAIL DRILL LD-16B-RP LD-16B-RPA LD-16B-RPE LD-16B-RPT OPERATION AND MAINTENANCE MANUAL ENGLISH ENGLISH (Translation of the original instructions)
-
Page 2: Table Of Contents
12.2) Drill fitted with spiral bit ................................28 Alarms......................................29 SPA positioning plate ................................30 Storing the drill ................................... 32 Maintenance ....................................33 Navigation menu ..................................36 Display alarms ..................................... 37 Return to for overhaul ............................... 38 CEMBRE Appendix “A” ......................................38... -
Page 3: Warning
SAVE THESE INSTRUCTIONS: this manual contains important safety and operating instructions for the rail drill. – Do not use the rail drill for purposes other than those intended by CEMBRE. – Never use a rail drill that is faulty, has been tampered with or which has been modified from its original form. -
Page 4: Compliance Of Use
– Usage of the device for its intended purpose also incorporates compliance with the operating manual, including the manufacturer‘s maintenance recommendations and specifications. Definitions: LD-16BN-RP LD-16BN-RPA LD-16BN-RPE LD-16BN-RPT (Rail drill without railweb clamping device) LD-16B-RP LD-16B-RPA LD-16B-RPE LD-16B-RPT (Rail drill complete with DBG-F2 railweb clamping device) - Page 5 Descriptions: FIG. 1 Powerful LED worklights Spindle advance lever Rechargeable 36V Li-Ion battery Trasport handle Oil filler cap 36V DC motor unit Oil level indicator Coolant connection Cap with magnetic insert 10 Lubricator for spindle shaft 11 Front plate for assembling templates 12 Spindle shaft 13 Support handgrip 14 LED indicator...
-
Page 6: General Characteristics
(9/32) (15/16) Ø mm 7 13 (9/32) (1/2) with CEMBRE PE range spiral bits (inch) 13 33 (1/2) (1 5/16) with CEMBRE CY range broach cutters Max drilling thickness mm (inch) 50 (2) Rated no load speed n... -
Page 7: Accessories Supplied With The Drill
2. ACCESSORIES SUPPLIED WITH THE DRILL 2.1) Guide bits for controlling the coolant system: for broach cutters suitable for drilling thickness up to 25 mm PP 1 (1 pc) diameter 7 mm. PP 2 (1 pc) diameter 8 mm. for broach cutters suitable for drilling thickness up to 50 mm PPL 1 (1 pc) diameter 7 mm. - Page 8 2.11) Type SR5000 coolant unit (1 pc) Provides coolant fluid to the cutter during the drilling operation. Consists of a tank complete with tube and maximum pressure valve, fitted with a pump device for pressurisation. 2.12) Type CB3680L rechargeable battery (2 pcs) 36 V 8,0 Ah (LiHD Technology) Li-Ion, equipped with LED indicators of the remaining battery life at any time by pressing the button.
-
Page 9: Accessories To Be Ordered Separately
(adjusting) existing holes on rails for subsequent ap- plication of electrical connections and for additional special applications. TDB 6: – standard termination for rails and stock rails. already supplied with LD-16B-RP LD-16B-RPA LD-16B-RPE LD-16B-RPT drill type. 3.1.1) DBG-LF2 device TDB 7 with moving arm complete with termination... - Page 10 – MPAF UIC54 on DRILLING AXIS of 54E1 rail – MPAF UIC60 on DRILLING AXIS of 60E1 rail • Contact CEMBRE for selection of other specific application ac- cesories. 3.5) MPAU universal positioning template suitable for repairing existing holes on various fittings, and for drilling disused rails.
- Page 11 CY300L CY310 CY320 CY320L CY330 CY330L MAX DRILLING THICKNESS MAX DRILLING THICKNESS 25 mm 50 mm CY broach cutters allow automatic cooling by means of the SR5000 unit supplied with the drill. Contact CEMBRE for other types of broach cutters.
- Page 12 3.11) PE range spiral bits and adapters APED... APE... L max SPECIAL SPIRAL BITS FOR RAILS IN STEEL QUALITY 700 - 900 - 1100 (UIC 860.0) Ø Spiral Required adapter PE70 APED70 PE71 PE80 APED80 PE85 PE90 APE 90 PE95 APE 95 PE100 APE100...
-
Page 13: Spindle Advance Lever
4. SPINDLE ADVANCE LEVER The spindle is advanced by moving the lever (36) (Ref. to Fig. a). The lever is fitted with a release pawl (39) (Ref. to Fig. b). which, when pressed, renders it independent of the hub and hence the spindle; The operator can therefore: easily change the angular position of the lever without movement of the spindle. -
Page 14: Motor On/Off Switch (Emergency)
5. MOTOR ON/OFF SWITCH (EMERGENCY) The motor switch (15) is placed on the motor in an easily visible position and can be rapidly activated in case of emergency. It is a tilt switch and provided with an interlock device to avoid unintentional start-ups. The switch has two specific functions: Start / Stop of the drill: “Indexing”... -
Page 15: Led Indicator
(Ref. to § 13). 8. "DRILLING ASSISTANCE" FUNCTION The “drilling assistance” function has been developed and optimised for use with CEMBRE CY range Broach Cutters (diameter from19 to 32 mm, ref. to § 3.10), on 800 and 900 quality steel rails (UIC 860.0). -
Page 16: Rechargeable Battery
9. RECHARGEABLE BATTERY Batteries are supplied with a charge ≤ 30%. To maximise energy level, it is necessary to fully recharge them before use. Only use the battery charger supplied with the drill. Charge the battery by following the instructions provided in the battery charger manual, approximately 120 minutes are required to charge a fully depleted battery with ASC 145 fast charger. -
Page 17: Using The Battery Charger
Connect the SR5000 coolant unit to the attachment (35) on the drill by means of its quick-coupling (03) by passing the hose through the O-Ring (36) so as to support the tap (02). The use of the lubrocoolant supplied by CEMBRE, in the recommended concentrations, guarantees optimum life of the cutting tools. - Page 18 The drill is equipped with a coolant attachment valve (35) and a vent valve (20). If under certain operating circumstances they need to be interchanged, proceed as follows: Using a 17 mm spanner unscrew the vent valve from its seat. Remove the protection plate and using the 4 mm T-handle Allen key provided with the drill, remove the appro- priate coolant valve from its seat and fit into the vent valve seat, then assemble the protection plate.
-
Page 19: Preparing The Drill
Be careful of the broach cutter’s sharp edges. Always wear work gloves to avoid injury. The drill spindle is factory-set to operate with CEMBRE CY range broach cutters fitted with Quick push/turn coupling; use of broach cutters and twist drill bits fitted with Weldon shank only requires disassembly of the transverse pin in the spindle (Ref. -
Page 20: Assembling Broach Cutters With Weldon Shank
11.2) Assembling broach cutters with Weldon shank Using the spindle lever, advance the spindle to make the transverse threaded pin accessible; if it is not in a easily-accessible position, insert the battery and slide the Motor switch forward (indexing function (Ref. to § 5) to make the pin visible, then remove the battery. -
Page 21: Assembling Spiral Bits
11.3) Assembling special spiral bits Using the spindle lever, position the spindle shaft so that both grub screws (18) become accessible. If necessary, insert the battery, slide the Motor switch forward to generate successive rotations of the spindle (indexing function (Ref. to § 5), making the grub screws (18) visible, then remove the battery. Insert the spiral bit in the corresponding APED adapter (1) and lock it with the grub screw (19) using the 4 mm T-handle Allen key (2) 4 mm T-handle Allen key... -
Page 22: Assembling Terminations On Dbg-F2 Clamping Device
11.4) Assembling terminations on DBG-F2 clamping device TDB 1, TDB 6 and TDB 3 terminations of the DBG-F2 device, with moving arm, have been designed for adaptation to the different operating conditions on rails and track fittings; their assembly/disassembly is shown in the Figures. Normally they are mounted in the central holes of the clamping device. -
Page 23: Assembly Of Dbg-F2 Clamping Device
11.6) Assembling positioning templates Only CEMBRE positioning templates and jigs are to be used with the rail drill. Choose the correct positioning template for the rail profile to be drilled. Place the positioning template on to the front plate of the drill, aligning the two reference pins with the holes in the template. -
Page 24: Fitting "Double Sided" Templates
11.7) Fitting “double sided” templates Compared to the templates for positioning rail drills, the KPAF "double sided templates" are equipped with a double profile that enables positioning of the drill on two different types of rail by simply inverting them. They are fixed on the sides of the front plate. -
Page 25: Clamping The Drill To The Rail Web
11.8) Clamping the drill to the rail web The drill has a rapid rail engagement/release mechanism and specially shaped positioning templates for each rail type which facilitate precise and certain location of the part to be drilled. To fully exploit the special features of the engagement device, we recommend calibrating it to the rail type to be drilled as follows: Withdraw the spindle shaft (07) completely by means of the lever (36). -
Page 26: Drilling Operation
12. DRILLING OPERATION To optimise battery charge and for safety reasons, the drill is equipped with a timer. If drilling operations continue for more than 120 seconds, the motor automatically stops. To re-start it, it is sufficient to operate the Motor switch. max.120 s In rainy conditions, before starting the motor always check the correct positioning of the rainproof cover especially around the battery area (§... - Page 27 5) Start the machine by pressing the Motor switch (15) as described in the § 5. If necessary, activate switch (17) for the automatic illumination of the LED worklights. Green LED illuminated 0h00m 6) Proceed to drill the hole by initially applying a light pressure on the lever, 0h00m gradually pushing it so that the green LED on the indicator display turns on (Ref.
-
Page 28: Drill Fitted With Spiral Bit
Approach Start drilling with discharge of lubrocoolant Drilling Finish drilling with removal of swarf and switching off of lubrocoolant The slug is ejected upon completion of Clean the spindle and the broach cutter of any swarf with the brush provided. the drilling operation Ensure that swarf is removed before carrying out another drilling process. -
Page 29: Alarms
YELLOW - Self diagnosis with a negative out - If the problem persists, please come. contact CEMBRE. Overheating of the electronic con- Move the start switch to the OFF trol card caused by intensive use. position and wait for the elec- Constant tronic control card to cool down. -
Page 30: Spa Positioning Plate
14. SPA... POSITIONING PLATE 14.1) Drilling close to rail heads FIG. a MPAF Fit the MPAF... positioning template corresponding to the rail to be drilled. 2) Insert the SPA... positioning plate (03) relating to the rail to be drilled, in the appropriate housing (Ref. to Fig. a). 3) Insert the locking pin (02) in one of the two holes in the positioning plate. - Page 31 14.2) Drilling in line with rail heads 1) Fit the MRF clamp on the head of the rail (Ref. to Fig. d). keeping it in contact with the rail head at the reference point of the drilling centres. Lock it in position with the lever.
-
Page 32: Storing The Drill
The optimum storage temperature of the batteries is between 10 ° C and 30 ° C. For better protection CEMBRE recommends the use of the VAL P24 or VAL P24-CS (with wheels) plastic cases de- signed for this purpose, which enable to store the drill blocked by means of the DBG-F2 clamping device and canvas bags for batteries and battery charger. -
Page 33: Maintenance
The maintenance procedures described may be carried out by the operator. For any eventual fine tuning or repairs, return to CEMBRE (Ref. to § 19). After first 10 operating hours, proceed with... - Page 34 Every 20 hours of operation 16.1.1) Check screws Check and re-tighten all screws where necessary. 16.1.2) Top up oil With the drill placed on a flat surface, check the oil level in the sump by looking through the appropriate transparent inspection cover (13).
- Page 35 Reassemble the filter into the coupling (02) as shown in the figure. Reposition and fully tighten the coupling (02). anti-impurity filter 16.2) SPECIAL MAINTENANCE OF THE DRILL Special maintenance operations require the intervention of qualified personnel only, please contact CEMBRE (Ref. to §...
-
Page 36: Navigation Menu
FAULT LD-16B FAULT S1K34701 HD4 LD-16B LD-16B DRIVER DRIVER S1K34701 HD4 CEMBRE logo, Rail drill model. S1K34701 HD4 LD-16B DRIVER Firmware S1K... and hardware HD... version of the electronic control card. S1K34701 HD4 MOTOR MOTOR MOTOR NOTE: The 'Main screen' is defined by the white frame which is displayed at drill start-up: .. -
Page 37: Display Alarms
Remove and re-insert the battery, then re-start MOTOR motor. the motor. MOTOR BATTERY FAULT BATTERY If the problem persists, please contact CEMBRE. ipsum DRIVER ipsum BATTERY Overheating of the electronic control Wait for the electronic card to cool down. MOTOR psum .. -
Page 38: Return To Cembre For Overhaul
Centre; if possible, attach a copy of the Test Certificate supplied by CEMBRE together with the machine or fill in and attach the form available in the “ASSISTANCE” section of the CEMBRE website. - Page 39 NOTES - Following information applies in member states of the European Union: USER INFORMATION in accordance with “Directives 2011/65/EU e 2012/19/EU regarding the reduction of hazardous substances in electrical and electronic equipment, including the disposal of waste”. The ‘Not in the bin’ symbol above when shown on equipment or packaging means that the equipment must, at the end of its life, be disposed of separately from other waste.
- Page 43 DECLARATION DE CONFORMITE - KONFORMITÄTSERKLÄRUNG - DECLARACIÓN DE CONFORMIDAD - DICHIARAZIONE DI CONFORMITÁ We Nous Wir Nos Noi: CEMBRE S.p.A. Via Serenissima, 9 – 25135 Brescia (Italy) Declare under our sole responsibility that the product - Déclarons sous notre seule responsabilité que le produit - Erklären in alleiniger Verantwortung dass das Produkt - Declaramos bajo nuestr responsabilidad que el producto...
- Page 44 CEMBRE S.p.A. CEMBRE Ltd. CEMBRE S.a.r.l. CEMBRE España S.L.U. CEMBRE GmbH CEMBRE GmbH CEMBRE Inc. 22 Avenue Ferdinand via Serenissima, 9 Dunton Park, Calle Verano 6 y 8 Geschäftsbereich Geschäftsbereich Raritan Center Business Park de Lesseps 25135 Brescia Kingsbury Road,...