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Bentone B 80i-3R FAME J Installation And Maintenance Instruction

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178 058 64-6
P93783  2023-08-28
Providing sustainable energy solutions worldwide
Installation and maintenance instruction
B 80i-3R FAME/RME J/K
LMV 37
E 6N CK
Translation of the original instructions.

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Summary of Contents for Bentone B 80i-3R FAME J

  • Page 1 178 058 64-6 P93783  2023-08-28 Providing sustainable energy solutions worldwide Installation and maintenance instruction B 80i-3R FAME/RME J/K LMV 37 E 6N CK Translation of the original instructions.
  • Page 2 1~230V 1,0A 50Hz IP 20 Motor supply MADE IN SWEDEN BY 1. Manualer på övriga språk 1. Manuals in other languages 1. Manualer på andre sprog 2. www.bentone.com\ 2. www.bentone.com\ 2. www.bentone.com\ nedladdning download download eller scan QR- eller scanna QR-koden.

  • Page 3: Table Of Contents

    5.10 Manual output ................59 Parameter list ..............61 Error code list ..............70 Installation ................86 General instructions ..............86 8.2 Inspection and maintenance ............ 86 Start-up ..................86 Preparing for installation ............86 8.5 Oil distribution ................86 Electrical connection ..............87 8.7 Handling and lifting instruction ..........88 Bentone...

  • Page 4: General Information

    Make sure that the burner is suitable for the application (see Technical • Data). All components must be installed without being bent, twisted or • subjected to mechanical or thermal forces that affect components. 165 105 01-2  2021-12-07 Bentone...
  • Page 5 When in operation, the burner’s noise level can exceed 85 dBA – use • hearing protection! - Operation: Carry out all stipulated settings, service and inspection work within • the set time. • If the oil burner control has a solid red light, contact your installer. Bentone...

  • Page 6: General Requirements Fame/Rme

    Annual cleaning and checking for the presence of water in the tank • should be done to avoid corrosion and microorganisms. 165 405 06  2021-12-07 Bentone...

  • Page 7: Technical Data

    Ø C Ø B Ø C 396/696 * Min. recommended distance to floor. Burner installation 2.2.1 Hole patten Make sure the hole pattern on the boiler is designed for burner flange. ø (205) 225 ø (310) 324-390 165 105 80-3 Bentone...

  • Page 8: Working Field

    Basic settings should only be seen as setting values to get burner to start. Once the burner has started and established flame, it is necessary to adjust the settings so that they are adapted to the installation and the fuel used. Air settings Nozzle assembly Scale 1000 1500 2000 2500 Burner output Bentone...

  • Page 9: Technical Specification

    Nozzle and pump pressure Due to different furnace geometries and capacities, it is not possible to recommend a nozzle model. Nozzle: 45° Solid/semisolid 60° Solid/semisolid 80° Solid/semisolid Pump pressure: 14 bar (12-16 bar) depending on pump model Bentone...

  • Page 10: Nozzle Table

    1060 93,70 1111 97,88 1161 101,85 1208 1039 26,00 96,81 1148 101,50 1204 1035 106,04 1258 1081 110,33 1308 1168 The table applies to oil with a viscosity of 4.4 mm /s (cSt) at a density of 830 kg/m Bentone...
  • Page 11 1267 1089 24,00 1254 1078 1297 1116 1341 1153 1382 1188 26,00 1359 1168 1406 1209 1453 1249 1497 1287 The table applies to oil with a viscosity of 4.4 mm /s (cSt) at a density of 830 kg/m Bentone...

  • Page 12: Components

    Automatic control unit Fixing flange Motor Operating switch 0-I Flame tube Electrical box Ignition electrodes Locking, flange Fan wheel Brake plate Air intake Transformer Nozzle Damper motor Main switch Nozzle assembly LMV Automatic control unit Safety valve Pump Fuse Bentone...
  • Page 13 Bentone...

  • Page 14: Electric Equipment

    Fuse Connection terminal board Contactor + Overload protection Connection, Air damper Motor Connection, Display Operation switch Solenoid valve 1 Main switch Solenoid valve 2 Air pressure switch Solenoid valve 3 Pressure switch, min (Option) Safety valve 165 105 55-3 Bentone...

  • Page 15: Wiring Diagram

    Wiring diagram E106321 Bentone...

  • Page 16: Lmv37 Automatic Control Unit

    Example: Modulating burner The system components (display and operating unit, actuators) are connected directly to the LMV37.4... basic unit. All safety-related digital inputs and outputs of the system are monitored by a contact feedback network. 165 405 09 Bentone...

  • Page 17: General Information

    6.3 AT (DIN EN 60127 2 / 5) Mains supply: Input current depending on the operating state of the unit Under voltage Safety shutdown from operating position at mains voltage LMV37.400A2 Approx. AC 186 V Restart on rise in mains voltage LMV37.400A2 Approx. AC 195 V Bentone...
  • Page 18 X5-02 Pin 2/3 RAST plug Function / Outputs Pin number X3-05 Pin 1 X4-02 Pin 2/3 X6-03 Pin 2/3 X8-02 Pin 1/3 X7-01 Pin 2/3 X7-02 Pin 2/3 X3-05 Pin 2 0° 0° 0° Legend to the sequence diagrams Bentone...
  • Page 19 Postpurge time (t3) Evacuation of test space Atmospheric pressure test Filling of test space Gas pressure test Gas shortage waiting time Valve proving is performed depending on the parameter settings: Simultaneously with the prepurge time and/or the afterburn time. Bentone...
  • Page 20 Only with fuel train Lo and 2 fuel valves Parameter 223: Repetition limit value gas pressure switch- min in connection with gas shortage program parameter 246 (phase 90) Max. drop-in/response time for air pressure switch Alternative to valve proving Alternative to pressure switch-max (Pmax) or POC Bentone...
  • Page 21 0°/10% Position as supplied (0°) 90°/100% Actuator fully open (90°) Input/output signal 1 (ON) Input/output signal 0 (OFF) Input permissible signal 1 (ON) or 0 (OFF) Bentone...

  • Page 22: Connection And Internal Diagram

    Protection earth (PE) Supply for fuel meter Input fuel meter Shielding For shielding the cables on the VSD, refer to: Siemens SED2 VSD Commissioning Manual • (G5192), chapters 4 and 7, or Danfoss Operation Manual VLT 6000 • (MG60A703), chapter Installation Bentone...
  • Page 23 Speed feedback signal Speed feedback signal Signal reference PWM speed output PWM speed output Signal reference DC 24 V external DC 24V external Controller input 4...20 mA Controller input 4...20 mA Power source Power source Analog Analog Controller Controller Bentone...

  • Page 24: Operation

    For changing to a higher menu level (press button for 3…8 s) • For changing the operating mode (press button for >8 s) • /reset - Enter in parameter setting mode - Reset in the event of fault - One menu level down Bentone...
  • Page 25 Figure 4: Meaning of display Fault status message Flame present Valve controlled Ignition controlled Fan motor controlled Oil preheater on Heat request from controllers Parameter setting mode Info mode Service mode h min s Actuator closing Actuator opening Unit of current display Bentone...

  • Page 26: List Of Phase Displays

    Postpurge time (t3) (abortion when load controller ON) Valve proving test evacuation time Ph80 Ph81 Valve proving test time atmospheric pressure, atmospheric test Valve proving filling test, filling Ph82 Valve proving time gas pressure, pressure test Ph83 Ph90 Gas shortage waiting time Bentone...

  • Page 27: Automatic Control Unit Levels

    Change to normal Change to normal display display >3 s <8 s Info level /reset >3 s <8 s /reset or automatic return after timeout of menu operation Service level (parameter 127) >8 s >1 s Parameter level Parameter level Bentone...
  • Page 28 /reset General /reset Basic unit Air-fuel ratio control curves (primary setting) /reset Bild 388e/1109 /reset Air-fuel ratio control /reset The following sections explain the Actuator operating philosophy behind the parameter levels using a number of examples. /reset Error histery /reset Process data Bentone...
  • Page 29 Standardized speed Number of faults Error history: 701-725.01.Code 701. chronological error list index value of index Indexlist: 05 = startup counter 01 = error code 06 = output 02 = diagnostic code 03 = error class 04 = error phase Bentone...
  • Page 30 CodE Press button combination When releasing the buttons, 7 bars appear the first of whishes. h min s Press to select a number or letter. h min s to confirm the value Press /reset Bentone...
  • Page 31 OFF UPr. h min s 5.3.7 Safety loop A unit whose safety loop and / or burner flange contact is open, and a controller ON signal is present, displays OFF S h min s Bentone...

  • Page 32: Setting The Automatic Control Unit

    Press for initial commissioning and for setting air-fuel controll. /reset : appears flashing. h min s to go to the settings for air-fuel ratio control and parameter Press /reset for selecting the operating mode. Bentone...
  • Page 33 22 = oil modulating only when firing on oil (Lo mod fuel active) 23 = HO mod with circulation 24 = HO 2-stage with circulation 25 = HO mod without circulation control 26 = HO 2-stage without circulation control 27 = HO 3-stage without circulation control Bentone...
  • Page 34 Press /reset Select your setting by pressing one of the buttons to save the setting for parameter 542: Press This manual describes /reset “0=VSD OFF” type burners. Press: to return to parameter level. To the next parameter Back to the previous parameter Bentone...

  • Page 35: Multistage Operation

    VSD and by switching the fuel valves for adjusting the amount of fuel. 10.4.1 Definition of curves 5.5.1 Air-fuel ratio control is defined via the 2 or 3 static output points. To switch the valves on and off, switch-on and switch-off points must be defined. The following assignments apply: Bentone...
  • Page 36 The running speed of the actuators is fixed at 5 seconds for a positioning angle of 90° for SQM33.4, SQM33.5, and SQN1. The speed is 10 seconds for a positioning angle of 90° for SQM33.6. The SQM33.7 requires 17 seconds for a positioning angle of 90°. Bentone...
  • Page 37 In the operating position, the burner’s output can be adjusted between operating points P1 and P2 or P3 in accordance with the load controller’s presetting, as described in chapter Adjustment of output. Ignition position P0 is not approached anymore. It can only be reached via curve adjustment. Bentone...
  • Page 38 Identification of start for setting the curve parameters. Note! You are now given the choice of proceeding with the warm settings by pressing /reset (refer to chapter Warm settings for modulating mode «Lo2-steg"och "Lo3-steg", or settings off mode by pressing - Bentone...
  • Page 39 Ignition position P0 can be set only when symbol  or  is no longer highlighted. Keep depressed and, for VSD + to adjust the value. Press - as well as When symbol  or  is no longer highlighted, the next curvepoint P1 can be selected with Bentone...
  • Page 40 Ignition position P0 can be set only when symbol  or  is no longer highlighted. Keep depressed and, for VSD to adjust the value. Press as well as When symbol  or  is no longer highlighted, the next curvepoint P1 can be selected with Bentone...
  • Page 41 Presetting of operating stage P2 with no travel, aimed at cutting the operating time if there is shortage of air. as well as Keep depressed and, for VSD to adjust the value. Press When symbol  or  is no longer highlighted, the next curvepoint P2 can be selected with Bentone...
  • Page 42 OFF UPr is still active until all curvepoints are set. When symbol  or  is no longer highlighted, ESC can be pressed a second time. The warm settings for air-fuel ratio control of the LMV37.4... have now been configured. Bentone...
  • Page 43 Example: Curvepoint Low-flame position P1. Change to parameter 954 /reset >1 s Parameter 954: flashes. The intensity of flame in % is shown on the right. Example: 954: 0.0 Release /reset to return to curvepoint Low-fire position P1. /reset Bentone...
  • Page 44 Index 2 = post purge position Factory settings marked with bald text. Depending on the type of burner, the automatic control unit should be set to either “0=no valve proving” or “1=valve proving on startup”. The automatic control unit should be set to “Index 0 = no-load position”. The automatic control unit should be set to “Index 0 = no-load position”. Bentone...
  • Page 45 0,2 s 5.5.10.6 Postpurging in lockout position 190 Postpurging in lockout position 0 = deactivate (no-load position) 1 = active (postpurge position) Factory settings marked with bald text. When the Purging in the lockout position function is used, the fan may only be powered via a contactor and must not be connected directly to LMV37.4 (X3-05 pin 1)! Bentone...
  • Page 46 23 hours and 45 min of uninterrupted operation, followed by an automatic restart. When forced intermittent operation is inactivated the burner will run continuously. Forced intermittent operation is a standard feature. 279 Oil: Forced intermittent operation 0 = inactivate 1 = activated Factory settings marked with bald text. Bentone...

  • Page 47: Backup And Restore

    To continue with the setting work, you need to log into service engineer level. See 5.3.4. After login is complete, continue with the setting work as shown below. for parameter level Press Press /reset Display: Parameter , flashes, index , and value do not. /reset Display: Parameter bAC_UP /reset Bentone...
  • Page 48 After about 5 seconds (depending on the duration of the program), appears on the display, indicating the end of the backup process. Display: If an errror occurs during the backup process, a negativ value is displayed. For error diagnostics, the cause of the error can be determined from the diagnostic code of error message 137 (see Error code list) four times until the top menu is displayed. Press Bentone...
  • Page 49 To continue with the setting work, you need to log into service engineer level. See 5.3.4. After login is complete, continue with the setting work as shown below. for parameter level Press Press /reset Display: Parameter , flashes, index , and value do not. /reset Display: Parameter bAC_UP to select parameter rESstorE Press /reset Bentone...
  • Page 50 Dispalay: Value to select the restore process. Press /reset to shift the value in change mode 1 position to the left. Press Display: Value flashes To detect potential dispalay errors, the value is displayed 1 place shifted to the left Bentone...

  • Page 51: Fault Status Message, Display Of Errors And Info

    The display shows current error code c: alternating with diagnostic code d: (refer to Flash code list). Example: Error code 4/diagnostic code 3 h min s When pressing for 1...3 s, appears on the display. rESEt /reset Bentone...
  • Page 52 OPErAtE. SEr and then For a list of parameters, see table 5.3.3. >5 s /reset h min s When the button is released, a change to info / service mode is made. >8 s /reset h min s Bentone...
  • Page 53 The unit initiates safety shutdown. The display shows current error code c: h min s alternating with diagnostic code d:. 1...3 s, to return to the normal display. Press /reset Example: Error code / diagnostic code h min s Bentone...
  • Page 54 : and example value does not. h min s Press to go to index /reset Display: Parameter . does not flash, index : flashes, value does not. h min s Back to the previous index. To the next index Bentone...
  • Page 55 ., index /reset to go to display mode. Press /reset Display: Value (number of startup) h min s Press to return to the index. Display: Parameter . does not flash, index : flashes, characters ._._ do h min s not. Bentone...
  • Page 56 Back to the previous index. To the next index When this display appears, you have reached the end of the error history. Display – – appears flashing. h min s Press twice. : for error history HISt 700 h min s Bentone...

  • Page 57: Dispaly Message Of Info

    OFF UPr. h min s 5.8.3 Safety loop A unit whose safety loop and / or burner flange contact is open, and a controller ON signal is present, displays OFF S h min s Bentone...

  • Page 58: Resetting The Automatic Control Unit

    Select another burner type than the one already selected by pressing one of the buttons Confirm this selection with The automatic control unit is now reset. /reset h min s Restart the setting process for the LMV automatic control unit as specified in 3.2.1. Bentone...

  • Page 59: Manual Output

    LoAd 0.0 means Manually OFF. appears on the normal display As long as the Manual OFF is active, flashing. To deactivate and to change to automatic operation, press for 3 seconds. Then OFF appears without flashing in the display. Bentone...
  • Page 60 The unit can be changed to manual mode without login taking place. If the automatic control unit has been left in manual mode, no automatic burner control will take place, which in turn means that the installation is not operating satisfactorily. For this reason, make sure when servcing/ troubleshooting that the automatic control unit is not in manual mode. Manually OFF must not be used just to put a burner out of operation when doing mounting work, or when the burner is not ready for operation. The safety notes contained in chapter Safety notes must be observed! Bentone...

  • Page 86: Installation

    Bleed the oil system. The oil pump/oil preheater may be damaged if • run dry. The vacuum in the suction line should not fall below 0.3 bar during start-up. 165 205 19-3 Bentone...

  • Page 87: Electrical Connection

    Electrical connection must be done in accordance with the applicable • regulations. Burners must be connected to an all-pole switch. • • Connection must conform to the wiring diagram. Use appropriately sized fuses. • If any electrical connection is used other than that recommended by Enertech, there may be a risk of damage to property and personal injury. Bentone...

  • Page 88: Handling And Lifting Instruction

    Handling and lifting instruction The lifting aid are available as accessories. 165 105 81-2 Bentone...

  • Page 89: Mounting

    Check oil line seals When the burner has been installed and put into operation, the tightness of the various coupling elements should be checked, in case of leakage - tighten the coupling elements. Use Loctite 5188 on threaded oil lines. 165 105 82-2   Bentone...

  • Page 90: Proposed Pipe Routing

    6 mm²/s. Oil filter 9.2.2 Oil distribution systems with a transport pump, coarse filter and fine filter 1 Transport oil pump / Transportoljepump Transport pump Coarse filter Bypass valve 0,5 - 2,0 bar Fine filter Manometer 1 Manometer 2 Bentone...

  • Page 91: Calculate Prepurge Time, Industrial Applications

    The prepurge time must correspond to at least 5 complete air circulations in the fire box and adapted compartments. Calculate prepurge time using the following formula: V · 5 19.6 m · 5 150 s Q · 1.2 / 3600 1957 kW · 1.2 / 3600 165 405 90  2023-02-14 Bentone...

  • Page 92: Example Of Basic Settings

    80° P3 Air damper stage 3 80° 65° P3 OFF Solenoid valve 3 disconnection Selection of output and connection between the different power stages must be selected and adjusted so that the system achieves good functionality. 165 105 88-3 Bentone...

  • Page 93: Nozzle Assembly Adjustment - Adjustable Brake Plate

    Check the air settings by conducting a flue gas analysis. Recommended excess air Excess air flue gases Max % CO % CO Lambda 1.2 15.4 ≈12.5 3 - 5 165 405 88   Bentone...

  • Page 94: Setting The Air Pressure Switch

    Measure and note the lowest air pressure in the entire work area. Set the air pressure switch to about 10-15% lower than the lowest noted pressure. Test run the burner and check the function in the entire work area. Refit protective cover. 172 535 11-2 Bentone...

  • Page 95: Pump Instruction E6Nc-1069

    Change the oil pump oil filter in accordance with the following. • Close the oil valves Unscrew the cover on the pump. • Replace the oil filter. • Replace head gasket. • Mount the cover on the pump. • Open the oil valves. • 165 305 27-2 2022-05-17 Bentone...

  • Page 96: Function

    Vacuum gauge port 5. Inlet Oil under pressure 1. Gear set By passed oil returned to tank, or to suction 2. By-pass hole 6. Pressure adjustment 7. To nozzle 3. Pressure gauge port 4. By-pass plug installed 8. Return Bentone...

  • Page 97: Service

    10 years Ignition system with flame guard 250,000 cycles 10 years UV flame sensor 10,000 h Damper motor 500,000 cycles 500,000 cycles Contactor 10 years The burner and its components must be recycled according to applicable regulations. 165 405 08-2  2022-10-09 Bentone...

  • Page 98: Combustion Device

    Install flame tube, be sure to install the drainage hole downwards (not available on all flame tubes) so that any oil spills can drain out. Close boiler/hinged flange. Switch on the main power and open the fuel supply. Start burner and check/adjust combustion. When servicing/replacing components that affect combustion, flue gas analysis and soot test must be carried out following installation. 165 205 36-2 Bentone...

  • Page 99: Air Damper

    Refit the air intake grid. Slide in the burner and tighten the nuts (D). Switch on the main power and open the fuel supply. Start burner and check/adjust combustion. When servicing/replacing components that affect combustion, flue gas analysis and soot test must be carried out following installation. 165 405 91 Bentone...

  • Page 100: Replacement Of Damper Motor, Air

    “Closed Damper” position. Switch on the main power and open the fuel supply. Start burner and check/adjust combustion. For B 55/B 65, which use SQM 33, the following parameters must be used to achieve the correct motor rotation direction. Parameters 601.00:0, 601.01:1, 602.00:0 and 602.01:1. When servicing/replacing components that affect combustion, flue gas analysis and soot test must be carried out following installation. 165 105 84-3 Bentone...

  • Page 101: Fan

    Remove drive shaft and drive coupling from motor. Replace drive shaft coupling on pump. Refit coupling, pump and motor, making sure drive shaft is connected correctly at both ends. Switch on the main power and open the fuel supply. When servicing/replacing components that affect combustion, flue gas analysis and soot test must be carried out following installation. 165 405 77 Bentone...

  • Page 102: Replace Oil Pump

    Fit new oil hoses. Switch on the main power and open the fuel supply. Bleed the pump. Start burner and check/adjust combustion. Use caution when operating the burner, surfaces may be hot. When servicing oil bearing components, check the oil density when the burner is commissioned after servicing. When servicing/replacing components that affect combustion, flue gas analysis and soot test must be carried out following installation. 165 405 57 Bentone...

  • Page 103: Tightness Check Of Solenoid Valves

    Disconnect the power supply to solenoid valves Y1, Y2 and Y3. • Provide power to safety solenoid valve Y1S. • Run motor and pump - check that no oil is coming out of the nozzle, • replace solenoid valve if necessary. Use Loctite 5188 on threaded oil pipelines. When servicing/replacing components that affect combustion, flue gas analysis and soot test must be carried out following installation. 165 405 23 Bentone...

  • Page 104: Replacement Of Electrical Components

    Fit new component with same connection or with specified alternative connection. Make sure the relay’s earth cable is in place. Switch on the main power and check the operation of the new component. Start burner and check/adjust combustion. When servicing/replacing components that affect combustion, flue gas analysis and soot test must be carried out following installation. 165 405 84 Bentone...

  • Page 105: Vibrations

    Check fan wheel for damage and contamination (replace if necessary). • Check motor shaft and bearings. If they are worn, replace the motor. • Use the rear screw on the cover to attach the vibration sensor. 165 405 38 Bentone...

  • Page 106: Fault Location

    Preheater temperature too low Check preheater function New oil type Adjust the preheater‘s set operating temperature Check that the oil used has the physical parameters that the burner is rated for. If not, change the oil. 165 105 09-2  2021-01-21 Bentone...

  • Page 107: Delayed Ignition

    Check that the oil used has the physical parameters that the burner is rated for. If not, change the oil. Temperature of the oil from the tank is too low, increase the temperature of oil from tank Clean the pump filter Bentone...

  • Page 108: Pump Pressure

    Change the oil or the pump‘s oil parameters Pump worn Replace the pump Pump run using impure oil that has worn the Replace pump and install self-cleaning pump out prematurely filter in the oil system Blocked pump filter Check, clean pump filter Bentone...

  • Page 109: Log Of Flue Gas Analysis

    13. Log of flue gas analysis Tel. no: Owner Adresss Tel. no: Installation Boiler Type Make Power kW Burner Type Model Serial no. Fuel Step 1 Step 2 Step 3 Draught in fireplace Fan Press mbar Filter smoke number Flue gas temp. °C Setting brake disc Setting Air damper Pump pressure...
  • Page 110 EU Declaration of conformity Bentone Oil Burners Type: BF 1 B 40 B 65 ST 146 B 45 B 70 B 30 B 55 B 80 This declaration of conformity is issued under the sole responsibility of the manufacturer. The object of the declaration described above is in conformity with: •...
  • Page 111 UK Declaration of conformity Bentone Oil Burners Type: BF 1 B 40 B 65 ST 146 B 45 B 70 B 30 B 55 B 80 This declaration of conformity is issued under the sole responsibility of the manufacturer. The object of the declaration described above is in conformity with: •...
  • Page 116 Enertech AB. P.O Box 309, SE-341 26 Ljungby www.bentone.com...

This manual is also suitable for:

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