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Xtreme X90-5S User & Installation Manual

Modular three-phase ups
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X90-5S/10S Modular Three-Phase
UPS
User & Installation Manual
www.xpcc.com
| © 2023 Xtreme Power Conversion Corporation. All rights reserved. (Rev 8/17/23)

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Summary of Contents for Xtreme X90-5S

  • Page 1 X90-5S/10S Modular Three-Phase User & Installation Manual www.xpcc.com | © 2023 Xtreme Power Conversion Corporation. All rights reserved. (Rev 8/17/23)
  • Page 2 X90-5S User’s Manual Table of Contents 1. Safety...................... 3 2. Installation....................5 3. Unpacking....................7 4. SMB Installation..................29 Xtreme Power Conversion Corporation Page 2...

  • Page 3: Safety

    X90-5S User’s Manual 1. Safety 1.1 Important Safety Instructions This battery cabnet contains LETHAL VOLTAGES. All repairs and service must be performed by AUTHORIZED SER- VICE PERSONNEL ONLY. There are NO USER SERVICEABLE PARTS inside the battery cabnet. WARNING: •...
  • Page 4 X90-5S User’s Manual 1. Remove watches, rings, or other metal objects. 2. Use tools with insulated handles. 3. Wear rubber gloves and boots. 4. Do not lay tools or metal parts on top of batteries or battery cabinets. 5. Disconnect the charging source prior to connecting or disconnecting terminal.

  • Page 5: Unpacking

    X90-5S User’s Manual 2. Unpacking 1. Use a forklift to move the product to installed area. Refer to Figure 2-1. Please make sure the bearing capacity of forklift is sufficient. 2. Please remove wooden case and foam according to order figure 2-2.
  • Page 6 X90-5S User’s Manual 3. Put a ramp in the front of the cabinet. Refer to Figure 2-3. Figure 2-4 4. Remove 2 fixing cabinet plates and loosen leveling feet by rotating them counterclockwise. Then, move the cabinet from the pallet. Refer to Figure 2-4.
  • Page 7 X90-5S User’s Manual 3. Installation 1. Visually examine if there is any damage inside and outside of packages in the process of the transportation. If any damage, report it to the carrier immediately. 2. Verify the product label and confirm the consistency of the equipment.
  • Page 8 X90-5S User’s Manual 2.4 Moving the Cabinet The UPS is fixed on the pallet with 2 fixing cabinet plates. When removing it, pay attention to the movement of the casters to avoid accidents. The cabinet can be pushed forward or backward only. Pushing it sideward is not allowed. When pushing the cabinet, pay attention not to overturn it as the gravity center is high.
  • Page 9 X90-5S User’s Manual 7. Assemble the cabinet Step 1: Remove one side of case cover from switch and main cabinet. Slim bypass cabinet (optional) Main cabinet Step 2: Remove bus bars of input 1 and bypass input on main cabinet. Remove all terminal retaining plates on...
  • Page 10 X90-5S User’s Manual Step 3: Align slim bypass cabinet and main cabinet and assmble both of cabinets together with supplied M10 screws, washers and spring washers. Fix long plate (supplied in slim bypass cabinet package) on the top of two cabinets.
  • Page 11 X90-5S User’s Manual 2.5 Types of UPS Cabinet The extended cabinets don’t have the battery module compartments. The battery has to be connected externally. Please consider the external battery space and wiring gauge for installation. Extended Series Model X90-SMB350 / X90-ENC5S...
  • Page 12 X90-5S User’s Manual 2.6.1 Mechanical Data Dimensions UPS cabinet Width Depth Height X90-SMB350 / X90-ENC5S 300/800mm 1065mm 2000mm X90-SMB700 / X90-ENC10S 450/900mm 1065mm 2000mm Figure 2-8 Dimensions Xtreme Power Conversion Corporation Page 12...
  • Page 13 X90-5S User’s Manual 2.6.2 Front View Dimensions UPS cabinet Width Depth Height X90-SMB350 / X90-ENC5S 300/800mm 1065mm 2000mm X90-SMB700 / X90-ENC10S 450/900mm 1065mm 2000mm Figure 2-8 Dimensions 2.6.3 Rear View 2.6.3 Rear View X90-SMB350 / X90-ENC5S X90-SMB700 / X90-ENC10S Xtreme Power Conversion Corporation...
  • Page 14 X90-5S User’s Manual 2.7 Internal Mechanisms 2.7.1 Breakers After opening the front door, there are three breakers, Main Breaker (Q1), Maintenance Breaker (Q2) and Output Breaker (Q3) in 350K/700K cabinet X90-SMB350 X90-SMB700 2.7.2 Wiring Terminal Blocks Open the UPS’s back doors and you will see the wiring terminal block. For UPS cabinet wiring, please refer to Figure 2-13.
  • Page 15 X90-5S User’s Manual X90-ENC5S Xtreme Power Conversion Corporation Page 15...
  • Page 16 X90-5S User’s Manual X90 SMB350 Xtreme Power Conversion Corporation Page 16...
  • Page 17 X90-5S User’s Manual X90-ENC10S X90 SMB350 Figure 2-13 Terminal Blocks Xtreme Power Conversion Corporation Page 17...
  • Page 18 X90-5S User’s Manual 2.7.3 EMI solution To meet EMI requirements, please add EMI core as Figure 2-14. Figure 2-14 EMI core Xtreme Power Conversion Corporation Page 18...
  • Page 19 X90-5S User’s Manual 2.8 Control Panel 2.8.1 LCD Display Through the touch LCD display, the user can easily understand the operation mode of UPS. In addition, the mea- surement, parameters, versions of firmware and warnings can be browsed in the friendly interface. For detailed information, please refer to Chapter 4.
  • Page 20 X90-5S User’s Manual 2.8.3 Control Key Turn on or turn off the UPS. 2.9 Introduction of Modules The design of STS Module and Power Module make maintenance and replacement quickly and easily. The modular and hot-swappable design of Power Module makes it a highly cost-effective solution to meet your power require- ment.
  • Page 21 X90-5S User’s Manual 2.9.2 Power Module Each Power Module is shipped with its own package. It has to be installed during the UPS system installation. The capacity of each Power Module is 60kVA/60kW. It includes a power factor correction rectifier, a battery char- ger, an inverter and control circuit.
  • Page 22 X90-5S User’s Manual Module Address DIP SWITCH Module Address DIP SWITCH Table 2-1 DIP switch setting and Module Address Power Module ID Assignment The Power Module’s ID shown in Table 2-1. The DIP switches (#3) are mounted in the front panel as shown in Fig 2-17.
  • Page 23 X90-5S User’s Manual 2.10 Power Cable Please follow the local wiring regulations. Follow environmental conditions and refer to IEC60950-1. 2.10.1 AC input and output maximum current and power cable configuration. For X90-ENC5S cabinet Power rating 50KVA 100KVA 150KVA 200KVA 250KVA Current (A) 78.5...
  • Page 24 X90-5S User’s Manual 2.10.2 DC input maximum current and power cable configuration. For X90-ENC5S cabinet Power rating 50KVA 100KVA 150KVA 200KVA 250KVA Current (A) 78.5 235.5 392.5 Power cable (mm2) 150*2 Fixation torque force (lb-in) Screw size Power rating 70KVA...
  • Page 25 X90-5S User’s Manual 2.11.1 Installation Drawing Figure 2-18 UPS Cabinet Wiring (N can not connect) 2.11.2 AC source connection For Single input application, connect Input1 to the AC power source and use 3 short wires to connect Input1 and Input2.
  • Page 26 X90-5S User’s Manual 2.11.3 External Battery Cabinet Connection Figure 2-24 External Battery Cabinet Wiring After the battery is completely installed, be sure to set up nominal battery voltage, battery capacity and maxi- mum charging current in LCD setting. Otherwise, if battery setting is different from actual installation, the UPS will keep warning.
  • Page 27 X90-5S User’s Manual 2.12 Power Module Installation The weight of Power Module is over 30Kg. Therefore, at least two persons are required for handling. 2.12.1 Insert the Power Module (1.) Adjust the DIP switch positions to set the different Module Address. Refer to Table 2-1.
  • Page 28 X90-5S User’s Manual (4.) Secure the Power Module to the cabinet by fixing the screws on the front panel of the Power Module. Xtreme Power Conversion Corporation Page 28...

  • Page 29: Smb Installation

    X90-5S User’s Manual 3. SMB Installation Step 1. Remove bus bars of Main input and Bypass input on Main cabinet. Remove all terminal retaining plates on Slim bypass cabinet Slim bypass cabinet Main cabinet Step 1. Use supllied 9 sets of bus bar to connect main input, bypass and output terminals of slim bypass cabinet...
  • Page 30 X90-5S User’s Manual X90- X90- X90- X90- X90- X90- X90- X90- X90- MODEL NUMBER X90-5S50k 5S70k 5S100k 5S140k 5S150k 5S200k 5S210k 5S250k 5S280k 5S350k CAPACITY Power rating 50kW 70kW 100kW 140kW 150kW 200kW 120kW 250kW 280kW 350kW X90-5S UPS: power...
  • Page 31 X90-5S & X90-10S Series product from the date of purchase. XPC Corporation warrants internal batteries for a period of two years from the date of purchase. For equipment sites within the United States and Canada, this warranty covers repair or replacement, at the sole discretion of XPC Corporation.
  • Page 32 2. Verify there are no circuit breakers tripped. 3. Call your dealer for assistance. If you cannot reach your dealer, or if they cannot resolve the problem, call Xtreme Power Conversion Corp Technical Support at 800.582.4524. Technical support inquiries can also be made at support@xpcc.com.

This manual is also suitable for:

X90-10s