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Kolpin Outdoors 25-9 Series Assembly & Owners Manual

Winch mount kit
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WINCH MOUNT KIT
FOR POLARIS RZR XP 1000
P/N 25-3440
ASSEMBLY / OWNERS MANUAL
Application
WINCH KIT NO. 25-9xxx
Before you begin, please read these instructions and check to be sure all parts and tools are
accounted for. The following instructions contain details required to install and service the contents
of this kit.
© 2023 Kolpin Outdoors Inc.
REV 00

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Summary of Contents for Kolpin Outdoors 25-9 Series

  • Page 1 Before you begin, please read these instructions and check to be sure all parts and tools are accounted for. The following instructions contain details required to install and service the contents of this kit. © 2023 Kolpin Outdoors Inc. REV 00...
  • Page 2 Do not use your winch or winch mount for towing. Do not shock load the winch, cable or winch mount. Keep fingers, hands and loose clothing away from roller fairlead and winch cable drum when in use. © 2023 Kolpin Outdoors Inc. REV 00...

  • Page 3: Kit Contents

    RZR Winch Mount Bracket RZR Winch Skid Bracket Hex Flange Locknut, Zinc Plated, M10-1.5 Flange Hex Bolt, Zinc Plated, M10-1.5 x 30mm LG Carriage Screw, Zinc Plated, M10-1.5 x 30mm LG Instruction Guide (not shown) © 2023 Kolpin Outdoors Inc. REV 00...

  • Page 4: Before You Begin

    Mount bracket (item #1) has pre-drilled holes for mount- ing Kolpin contactor (provided with winch kit) onto back- side of bracket as shown in images below and to the right. Note: Contactor M6-1.0 x 10mm LG screws are not included © 2023 Kolpin Outdoors Inc. REV 00...
  • Page 5 Removal allows easier Ill. 1-2 access install winch assembly to vehicle. Save parts for reinstall later. (See illustrations 1-3 and 1-4). Ill. 1-3 Upper fascia Lower fascia Push rivet Ill. 1-4 © 2023 Kolpin Outdoors Inc. REV 00...
  • Page 6 M10 bolts (item #4). Loosely install bolts into frame leaving 4-5 threads exposed. (See illustrations 1-8 and 1-9). Note, starting the bolts halfway installed is needed for next step of installing winch assembly. Ill. 1-8 Ill. 1-9 © 2023 Kolpin Outdoors Inc. REV 00...
  • Page 7 (See illustration 1-12). 13. The 25-3440 mounting bracket kit fits both Ill. 1-11 Winch Wide Roller Fairleads and Narrow Roller Fairleads. The following steps will guide Ill. 1-12 through installing both types. © 2023 Kolpin Outdoors Inc. REV 00...
  • Page 8 (See illustrations 1-14 and 1-15). Note, do not tighten fasteners at this step. 18. Pull the winch rope thru the lower plate opening as shown. (See illustration 1-14). Ill. 1-14 Slot in front chassis Ill. 1-15 © 2023 Kolpin Outdoors Inc. REV 00...
  • Page 9 (if included with winch kit) onto the thimble end as shown. (See illustration 1-18). Winch M8 hardware included with winch kit 8MM FASTENER TORQUE: 17 ft. lbs. (23 Nm) Ill. 1-18 © 2023 Kolpin Outdoors Inc. REV 00...
  • Page 10 Contactor connector Ill. 1-20 M6 NUT PULSE BAR FASTENER TORQUE: 44 in. lbs. (5.0 Nm) Radiator Ill. 1-21 Upper Support © 2023 Kolpin Outdoors Inc. REV 00...
  • Page 11 40. With vehicle key in the ON position, check winch for proper operation. 41. Retighten all hardware after 30 minutes of riding. Pulse bar Ill. 1-24 Ill. 1-26 Ill. 1-25 Ill. 1-27 © 2023 Kolpin Outdoors Inc. REV 00...

  • Page 12: One Year Limited Warranty

    Most hardware is general in nature and is easily obtained locally. Be sure to replace with minimum metric class 8.8 specification. Kolpin Outdoors, Inc. Telephone: (763)-478-5800 Toll Free: (877)-956-5746 Fax Number: (800)-245-7569 www.kolpin.com Email: customerservice@kolpin.com © 2023 Kolpin Outdoors Inc. REV 00...

This manual is also suitable for:

25-3440