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Polaris RZR XP 1000 Quick-Mount
4500lb. Winch Kit
Product Instructions | Part No: 26-3300
Application:
Polaris RZR XP 1000, verify accessory fitment at Kolpin.com.
Before You Begin:
Read these instructions and check to be sure all parts and tools are accounted for. Please retain
these installation instructions for future reference and parts ordering information.
Note: If any hardware is missing, do not return to the store. Call us to help, Toll Free 1-877-956-5746.
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Summary of Contents for Kolpin Outdoors Polaris RZR XP 1000
- Page 1 4500lb. Winch Kit Product Instructions | Part No: 26-3300 Application: Polaris RZR XP 1000, verify accessory fitment at Kolpin.com. Before You Begin: Read these instructions and check to be sure all parts and tools are accounted for. Please retain these installation instructions for future reference and parts ordering information.
- Page 2 • Safety Glasses • Socket Set, Torx Bit 1” Hole Saw or Drill Bit • • Socket Set, Metric • Torque Wrench Electric Drill or Dremel tool • • Wrench Set, Metric • © 2023 Kolpin Outdoors Inc. REV 00...
- Page 3 Removal allows easier Ill. 1-2 access install winch assembly to vehicle. Save parts for reinstall later. (See illustrations 1-3 and 1-4). Ill. 1-3 Upper fascia Push rivet Lower fascia Ill. 1-4 © 2023 Kolpin Outdoors Inc. REV 00...
- Page 4 M10 bolts (item #26). Loosely install bolts into frame leaving 4-5 threads exposed. (See illustrations 1-8 and 1-9). Note, starting the bolts halfway installed is needed for next step of installing winch assembly. Ill. 1-9 © 2023 Kolpin Outdoors Inc. REV 00...
- Page 5 1-13 and 1-18). Note, do not tighten fasteners at this step. 15. Pull the winch rope (item #7) thru the opening in the top mounting bracket as shown. (See illustration 1-13). FRONT Ill. 1-11 Ill. 1-13 Ill. 1-12 © 2023 Kolpin Outdoors Inc. REV 00...
- Page 6 1-18). Note, do not tighten fasteners Ill. 1-14 at this step 19. Pull the winch rope thru the lower plate opening as shown. (See illustration 1-15). Ill. 1-15 Slot in front chassis Ill. 1-16 © 2023 Kolpin Outdoors Inc. REV 00...
- Page 7 22. Route the synthetic rope cable thru the roller fairlead and attach the clevis hook (item #6) and rubber bumper (item #14) onto the thimble end as shown. (See illustration 1-9). Ill. 1-18 Ill. 1-19 © 2023 Kolpin Outdoors Inc. REV 00...
- Page 8 (item #2). (See illustration 1-22). Ill. 1-21 26. Route red and black cables down towards dash wall grommet. Red and Black Cables Contactor Radiator Ill. 1-22 connector Upper Support Ill. 1-23 © 2023 Kolpin Outdoors Inc. REV 00...
- Page 9 Polaris Pulse Bar terminals with the two M6 nuts previously removed. Tighten to specification. M6 NUT PULSE BAR FASTENER TORQUE: 44 in. lbs. (5.0 Nm) Remove M6 nuts from Pulse bar Ill. 1-26 © 2023 Kolpin Outdoors Inc. REV 00...
- Page 10 Ill. 1-29 the Pulse Bar as shown. The open end of the red splitter, item #23 wire will plug into the 3-way accessory power splitter harness (item #23). (See illustration 1-29). RZR Pulse bar © 2023 Kolpin Outdoors Inc. REV 00...
- Page 11 Illustration 1-33 is not to scale, use measuring tape to confirm actual cutting. 0.830” (21.08mm) Not to Ill. 1-32 scale 01.450” (36.83mm) Ill. 1-33 © 2023 Kolpin Outdoors Inc. REV 00...
- Page 12 (item #22) and the white connector will plug into the winch contactor. (See illustrations 1-10, 1-23 and 1-31). Green wire to Out pin Red wire to middle pin Ill. 1-35 Ill. 1-36 © 2023 Kolpin Outdoors Inc. REV 00...
- Page 13 47. Re-install the center instrument panel 48. Connect the corded winch remote switch (item #22) to the dash socket. 49. With vehicle key in the ON position, check winch for proper operation. Ill. 1-39 Ill. 1-40 © 2023 Kolpin Outdoors Inc. REV 00...
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Page 14: Gear Selection
Peripheral products such as engines, electric motors, and actuators may carry an original manufacturer’s warranty. Most hardware is general in nature and is easily obtained locally. Be sure to replace with minimum metric class 8.8 specification. Kolpin Outdoors, Inc. www.kolpin.com © 2023 Kolpin Outdoors Inc. REV 00... -
Page 15: Troubleshooting
Replace winch assembly. NOTE Note: If any hardware is missing, do not return to the store. Call us to help, Toll Free For further technical support, contact our help line at 1-877-956-5746. 1-877-956-5746. © 2023 Kolpin Outdoors Inc. REV 00... - Page 16 Discard fused end Item #20 Pulse Bar of harness with ring connector Item #1 Connect harnesses Item #23 together Item #21 Connect harnesses To vehicle together Pulse Bar (+ / -) Item #22 © 2023 Kolpin Outdoors Inc. REV 00...
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