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Kolpin Outdoors 25-3410 Assembly & Owners Manual

For polaris sportsman / ace
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WINCH MOUNT KIT
FOR POLARIS SPORTSMAN / ACE
P/N 25-3410
ASSEMBLY / OWNERS MANUAL
Application
WINCH KIT NO. 25-9xxx
Before you begin, please read these instructions and check to be sure all parts and tools are
accounted for. The following instructions contain details required to install and service the contents
of this kit.
© 2020 Kolpin Outdoors Inc.
REV 00

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Summary of Contents for Kolpin Outdoors 25-3410

  • Page 1 Before you begin, please read these instructions and check to be sure all parts and tools are accounted for. The following instructions contain details required to install and service the contents of this kit. © 2020 Kolpin Outdoors Inc. REV 00...
  • Page 2 Do not use your winch or winch mount for towing. Do not shock load the winch, cable or winch mount. Keep fingers, hands and loose clothing away from roller fairlead and winch cable drum when in use. © 2020 Kolpin Outdoors Inc. REV 00...

  • Page 3: Kit Contents

    Kit Contents: Item Qty Part Description Part Number Winch Bracket Weldment, Sportsman ATV Hex Flange Bolts, Zinc Plated, M8-1.25 x 25mm LG Instruction Guide (not shown) © 2020 Kolpin Outdoors Inc. REV 00...

  • Page 4: Before You Begin

    Kolpin contactor (provided with winch kit) onto top-right side or backside of bracket as shown in images below and to the right. 2013-2021 Sportsman 850 / 1000 2021 Sportsman 450 / 570 2014-2020 Sportsman 450 570 © 2020 Kolpin Outdoors Inc. REV 00...
  • Page 5 (See illustration 1-3). Remove and discard two push pin rivets from panel on front bumper cover as shown. Remove and discard Screws Front panel. (See illustration 1-4). Cover Ill. 1-3 Rivets Panel Ill. 1-4 © 2020 Kolpin Outdoors Inc. REV 00...
  • Page 6 Ill. 1-6 service manual. This process will be difficult to do after the winch is installed. Slots Front Cover Ill. 1-8 Ill. 1-7 Ill. 1-9 Winch Cover Lower Cover Screws Ill. 1-10 © 2020 Kolpin Outdoors Inc. REV 00...
  • Page 7 This process will be difficult to do after the winch is installed. Ill. 1-12 Ill. 1-13 Ill. 1-14 Ill. 1-15 © 2020 Kolpin Outdoors Inc. REV 00...
  • Page 8 Tighten to specification. (See illustrations 1-17 and 1-18). 8MM FASTENER TORQUE: 17 ft. lbs. (23 Nm) Roller, locknuts, washers and bolts not included. Use hardware included with winch kit. Ill. 1-18 © 2020 Kolpin Outdoors Inc. REV 00...
  • Page 9 1-17 and 1-18. Use hardware supplied with winch to fasten to bracket. Tighten to specification. (See illustrations 1-20 and 1-21). Winch Motor 8MM FASTENER TORQUE: 17 ft. lbs. (23 Nm) Bumper Frame Ill. 1-21 © 2020 Kolpin Outdoors Inc. REV 00...
  • Page 10 17 ft-lbs. (23 N-m) 24. On models with strut front suspension, use front set of holes for mounting winch. 25. Connect the hook to cable or rope by using hardware included in winch kit. © 2020 Kolpin Outdoors Inc. REV 00...
  • Page 11 (See illustration 1-26). 32. Close front rack and attach two rubber latches. Ill. 1-26 33. Install accessory front brush guard, if equipped. 34. With key in ON position, test winch for proper operation. Ill. 1-27 © 2020 Kolpin Outdoors Inc. REV 00...
  • Page 12 42. Install accessory front brush guard, if equipped. Cover 43. With vehicle key in ON position, test winch for proper Ill. 1-29 operation. Front Cover Screws Ill. 1-30 Rubber Ill. 1-32 Seal Ill. 1-31 © 2020 Kolpin Outdoors Inc. REV 00...
  • Page 13 Bolts ACE Models Reassembly: 50. Reinstall lower OEM hardware in the locations (C) shown on each side of vehicle. (See illustration 1-36). Note, front grille lower guard will not be reinstalled. Ill. 1-36 © 2020 Kolpin Outdoors Inc. REV 00...

  • Page 14: One Year Limited Warranty

    Most hardware is general in nature and is easily obtained locally. Be sure to replace with minimum metric class 8.8 specification. Kolpin Outdoors, Inc. Telephone: (763)-478-5800 Toll Free: (877)-956-5746 Fax Number: (800)-245-7569 www.kolpin.com Email: customerservice@kolpin.com © 2020 Kolpin Outdoors Inc. REV 00...