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Related Manuals for ITEM KLE 5 40x40 LR
Summary of Contents for ITEM KLE 5 40x40 LR
- Page 1 Linear Unit KLE 5 40x40 LR Notes on Use and Installation...
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Page 2: Table Of Contents
Linear Unit KLE 5 40x40 LR – installation guide Contents Symbols, safety ........................................3 General safety information ....................................3 Correct use ..........................................4 Improper use ..........................................4 Product description .........................................4 Technical data .........................................5 Preparing for installation ......................................6 Press-fitting the Shafts ......................................7 Installing the carriage ......................................7 Installing the Timing Belt .......................................8... -
Page 3: Symbols, Safety
▪ Do not alter the position of safety equipment, circumvent it or render it ineffective. Linear Unit KLE 5 40x40 LR, as described here, corresponds to the state of the art and takes into account the general principles of safety applicable at the time this guide was published. Nevertheless, failure to observe the safety instructions and warning notices in this guide may result in personal injury and damage to property. -
Page 4: Correct Use
You must not make any design modifications to Linear Unit KLE 5 40x40 LR yourself. We will assume no liability for any resulting damage or injury. You may only install, operate and maintain Linear Unit KLE 5 40x40 LR if: ▪... -
Page 5: Technical Data
5% to 85% Linear Unit KLE 5 40x40 LR is intended as a permanent fixture to be used in an area that is protected from the weather. Do not set up or use in close proximity to industrial plants that produce chemical emissions. -
Page 6: Preparing For Installation
Switch off the power to the system before carrying out any installation, cleaning or maintenance work on Linear Unit KLE 5 40x40 LR. Preparations for installation: ▪ Total length of Linear Unit KLE 5 40x40 LR [mm]: L = H + 320 mm ▪ Length of profile [mm]: = H + 200 mm... -
Page 7: Press-Fitting The Shafts
Linear Unit KLE 5 40x40 LR – installation guide Press-fitting the Shafts The Shafts D6 (0.0.356.01) are pressed into the Support Profile. We recommend using a tool set (0.0.720.58). Installing the carriage The carriage is pre-assembled. There is an extension spring on the bottom of the carriage, and this must be tensioned. -
Page 8: Installing The Timing Belt
Linear Unit KLE 5 40x40 LR – installation guide Once the carriage has been pushed into the profile, remove the safety label. Significant play can still be felt on the carriage within the profile. Loosen the Hexagon Socket Head Cap Screws, which are now accessible. -
Page 9: Installing The Timing-Belt Reverse Unit And Drive Assembly
Linear Unit KLE 5 40x40 LR – installation guide Position the Timing Belt so it protrudes evenly to the left and right. Installing the Timing-Belt Reverse Unit and drive assembly The Timing-Belt Reverse Unit and drive assembly are installed in the same way. -
Page 10: Installing The Carriage Plate
Linear Unit KLE 5 40x40 LR – installation guide Then pull the Reverse Unit towards the profile and attach it to the profile from the inside using Hexagon Socket Head Cap Screw M5x12. =6 Nm Finally, press the enclosed black cap onto the head of the screw. - Page 11 Linear Unit KLE 5 40x40 LR – installation guide NOTE! Before you attach the Timing Belt, fold an ordinary piece of note paper over the belt to the right and left of the carriage. This will anchor the belt in place and stop the Timing Belt from tilting or sliding during installation, while also ensuring the Timing Belt is connected to the carriage centrally.
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Page 12: Tensioning The Timing Belt
Linear Unit KLE 5 40x40 LR – installation guide Screw in the three Hexagon Socket Head Cap Screws M4x25 with the carriage plate on the plates. Tightening torque: M =5 Nm CAUTION! Before tensioning the Timing Belt, remove the paper that served as an installation aid. -
Page 13: Drive Set
Drive Set There are several possible options for connecting a motor to Linear Unit KLE 5 40x40 LR. Universal Connection Sets make it possible to connect a third-party motor. Drive Set KLE 5 40x40 AP/WP 40 – 0.0.713.46 Drive Set KLE 5 40x40 –... -
Page 14: Installing Drive Set Kle 5 40X40 Ap/Wp 40
Installing Drive Set KLE 5 40x40 AP/WP 40 Servomotors from item can be connected directly to the linear axis with the help of the relevant Drive Sets. Motors from other manufacturers can be adapted using the universal Drive Set. The flange plate must be adapted accordingly for this purpose. - Page 15 Linear Unit KLE 5 40x40 LR – installation guide Insert the expanding hub coupling half into the D12 bore of the Linear Unit and tighten the expanding hub screw. Tightening torque M = 2.8Nm Fit the Coupling Insert followed by Coupling Half D30/D12 so that they are mounted flush on the expanding hub coupling half.
- Page 16 Linear Unit KLE 5 40x40 LR – installation guide Next, use the four Hexagon Socket Head Cap Screws M4x12 to screw down the adapter plate for Motor SE 40 so that it, too, is flush with the Coupling Housing. Tightening torque M...
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Page 17: Synchronisation
Synchroniser Shaft Cover Set KLE 5 40x40 (0.0.717.72) is a fastening for a protective housing made from Conduit Profiles U to safely cover a synchro- niser shaft between two Linear Units KLE 5 40x40 LR (0.0.710.86). The Cover Set contains the Adapter Plates and the fastening materials required. -
Page 18: Accessories Linear Unit Kle 5 40X40 Lr
Cable, grey, l = 10 m; d = 3 mm Cover Profile 6 LE, grey similar to RAL 7042 (0.0.603.88) The support profile of Linear Unit KLE 5 40x40 LR features two indentations running along the top to accommodate Proximity Switch KLE and cables. These grooves are to be sealed with cover profiles to ensure a smooth, easy-to-clean surface. -
Page 19: Profile Fastening Set 5 5/8 60X60 (0.0.718.36)
Profile Fastening Set 5 5/8 60x60 enables a friction-based connection between a Linear Unit KLE 5 40x40 LR (0.0.710.86) and profiles with a Line 5 or Line 8 groove. Secure the Fastening Set in the groove. Then release the clamping jaws on the side, push in the Linear Unit and retighten the screws. -
Page 20: Dealer Configuration And Spare Parts List
Linear Unit KLE 5 40x40 LR – installation guide Dealer configuration and spare parts list The construction of a Linear Unit KLE 5 40x40 LR, the individual parts to be used and preconfigured sets of articles depend largely on the stroke lengths selected. -
Page 21: Checklist
The recommended service life for the initial lubrication applies to normal operating conditions. CAUTION! If operating conditions are unusual, e.g. special type of installation, dust, short stroke, influence of solvents etc., the service life of Linear Unit KLE 5 40x40 LR must be adapted accordingly. Normal operating conditions: Ambient temperature: 10°C ... -
Page 22: Care And Cleaning
Incorrect care and/or cleaning risks causing damage. A cloth and a standard domestic cleaning agent are adequate for cleaning Linear Unit KLE 5 40x40 LR. Check that the substances you are using are suitable for use on paints and plastics. Aggressive cleaning agents and pressure washers may damage the product. -
Page 23: Product Development And Documentation
Linear Unit KLE 5 40x40 LR – installation guide Product development and documentation A process of continuous product development ensures that products from item Industrietechnik GmbH always exhibit a high standard of innovation. Consequently, there could be inconsistencies between this guide and the product you have acquired. item Industrietechnik GmbH can also not exclude the possibility of errors. - Page 24 Industrietechnik GmbH Friedenstrasse 107-109 42699 Solingen Germany Phone +49 212 6580 0 info@item24.com item24.com...
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