Related Manuals for DeVilbiss TEKNA TB-1002-D
Summary of Contents for DeVilbiss TEKNA TB-1002-D
- Page 1 TB-1002-D Replaces TB-1002-C Technical Bulletin Gun Repair Kit Professional Gravity No. 702736 Feed Spraygun askus@itwar.com 800.445.3988 www.autorefinishdevilbiss.com...
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Page 2: Table Of Contents
TB-1002-D Table of Contents Topic Page EC Declaration of Conformity ......................Operational Description ........................Construction Features, Materials of Construction, ..............Specifications & Technical Data Safety Precautions ..........................Installation, Operation, Preventive Maintenance & Cleaning, ..........Spray Gun Lubrication Parts Replacement/Maintenance 7–12 ................... -
Page 3: Ec Declaration Of Conformity
TB-1002-D Technical Bulletin TEKNA Gravity Feed Spraygun ImPOrTaNT: Read and follow all instructions and Safety Precautions before using this equipment. Keep for future use. EC Declaration of Conformity We: ITW Finishing UK, ringwood rd, Bournemouth, Dorset, BH11 9LH, UK, as the manufacturer of the Spraygun model TEKNa, declare, under our sole responsibility, that the equipment to which this document relates is in conformity with the following standards or other normative documents: BS EN 12100-ParTS 1 &... -
Page 4: Construction Features, Materials Of Construction
3 Fluid Nozzle (not visible, ideal for automotive topcoat systems) 4 Fluid Needle (not visible) 5 Fluid Inlet (3/8 BSP thread – accepts TEKNA & DeVilbiss cups) 6 Air Inlet (universal thread, accepts G 1/4 & 1/4 NPS) 7 Self Adjusting Needle Packing (packing not visible, for long packing life) 8 Trigger (ergonomic for comfort) 9 Trigger Stud &... -
Page 5: Safety Precautions
TB-1002-D PrOP 65 WarNING Ca PrOP WARNING: This product contains Safety Precautions chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. This bulletin contains information that is important for you to know and understand. This information relates to USER SAFETY and PREVENTING EQUIPMENT PROBLEMS. -
Page 6: Installation, Operation, Preventive Maintenance & Cleaning
If an air adjusting valve is used at the gun inlet, use NOTE DeVilbiss model HAV-512. Some competitive adjusting When replacing the fluid nozzle or fluid needle, replace both at valves have significant pressure drop that can adversely the same time. -
Page 7: Parts Replacement/Maintenance
TB-1002-D Parts Replacement/ Maintenance AIR VALVE INSTRUCTIONS Servicing Air Valve Reasons to service air valve: A) Air valve not functioning properly (may need cleaning). B) Routine maintenance. Remove trigger using a TORX (T20) driver. (See pictures 7-1 & 7-2) Unscrew air valve using 14 mm wrench. (See picture 7-3) Remove air valve by gripping stem. -
Page 8: Replacing Air Valve
TB-1002-D Replacing Air Valve Reasons to replace air valve: A) Air leak through the gun. B) Air valve not operating properly. Remove trigger using a TORX (T20) driver. (See pictures 8-1 & 8-2) Unscrew air valve using 14 mm wrench. (See picture 8-3) Remove air valve by gripping the stem. -
Page 9: Needle Packing, Fluid Insert, Spreader Valve Assembly
TB-1002-D Parts Replacement/ Maintenance NEEDLE PACKING REPLACEMENT INSTRUCTIONS Remove trigger using a TORX (T20) driver. (See pictures 9-1 & 9-2) Remove fluid adjusting knob and needle spring with spring pad from gun. (See pictures 9-3 & 9-4) Remove fluid needle from gun body. (See picture 9-5) Loosen and remove packing nut using a straight blade screwdriver. -
Page 10: Air Separator Seal
TB-1002-D Parts Replacement/ 10-1 10-2 Maintenance AIR SEPARATOR SEAL REPLACEMENT Remove air cap and retaining ring. 10-3 10-4 (See picture 10-1) Remove fluid adjusting knob, spring, and spring pad. (See pictures 10-2 & 10-3) Remove fluid needle from gun body. (See picture 10-4) Remove fluid nozzle (using 10 mm wrench) and air separator. -
Page 11: Chart 1 - Air Caps
TB-1002-D Parts Replacement/Maintenance Chart 1 – Air Caps OrDEr NO. FOr aPPLICaTION NUmBEr rECOmmENDED aIr FLOW rECOmmENDED FLUID aIr CaP ON CaP INLET PrESSUrE LPm/SCFm TIP (mm) Bar/PSI 702723 (HVLP) Basecoats – Solvent & 1.2-1.5 bar 382-434 LPM 1.2, 1.3, 1.4 – Waterborne 18-22 psi 13.5-15.5 SCFM... -
Page 12: Exploded View And Parts List
TB-1002-D Fluid Nozzle Torque to 14–16 nm (10–12 ft-lbs) Air Inlet – Torque to 20 nm (15 ft-lbs) Use medium strength thread sealant (i.e. Devlon #2242 blue, or equivalent) on threads rEF. NO. DESCrIPTION ParT NO. rEF. NO. DESCrIPTION ParT NO. Air Cap Retaining Ring Needle Packing Slip Ring... -
Page 13: Troubleshooting Possible Problems In Operation
TB-1002-D Troubleshooting Possible Problems in Operation CONDITION CaUSE COrrECTION Heavy top or Horn holes plugged. Clean. Ream with non-metallic point. bottom pattern Obstruction on top or bottom Clean. of fluid nozzle. Cap and/or nozzle seat dirty. Clean Heavy right Left or right side horn holes plugged. Clean. -
Page 14: Accessories
Material not properly mixed. Follow paint manufacturer’s mixing instructions. Surface rough, oily, dirty. Properly clean and prepare. Accessories HaV-512 702737 DeVilbiss TEKNa air adjusting Valve air adjusting Valve with Gauge (100 PSI) For adjusting Use to precisely set gun inlet pressure. -
Page 15: Warranty
TB-1002-D WARRANTY This product is covered by DeVilbiss Automotive Refinishing 2 year Limited Warranty. TEKNA worldwide Sales and Service Listing: www.autorefinishdevilbiss.com TEKNA TEKNA has authorized distributors throughout the world. For equipment, parts and service, check the Yellow Pages under “Automotive Body Shop Equipment and Supplies.”... - Page 16 TB-1002-D © 2011 ITW. All rights reserved. 3/11...