Maintenance; Notes On Safety For The Maintenance; Maintenance Programme; Maintenance Frequency - Riello 20010541 Installation, Use And Maintenance Instructions

7

Maintenance

7.1

Notes on safety for the maintenance

The periodic maintenance is essential for the good operation,
safety, yield and duration of the burner.
It allows you to reduce consumption and polluting emissions and
to keep the product in a reliable state over time.
The maintenance interventions and the calibration
of the burner must only be carried out by qualified,
authorised personnel, in accordance with the con-
tents of this manual and in compliance with the
DANGER
standards and regulations of current laws.
Before carrying out any maintenance, cleaning or checking oper-
ations:
7.2

Maintenance programme

7.2.1

Maintenance frequency

The gas combustion system should be checked at
least once a year by a representative of the man-
ufacturer or another specialised technician.
7.2.2

Safety test - with gas feeding closed

For its safe commissioning it is very important to make sure that
the electrical wiring has been carried out correctly between the
gas valves and the burner.
To this end, after checking that the connections have been made
in conformity with the burner's wiring diagram, a starting cycle
should be carried out with the gas tap closed (dry test).
1 The manual gas valve should be closed with the locking/re-
leasing device ("lock-out / tag out" procedure).
2 Make sure the limit electric contacts of the burner close
3 Make sure the contact of the minimum gas pressure switch
closes
4 Proceed with a tentative start up of the burner.
The starting cycle should occur with the following phases:
– Starting the fan motor for pre-purging
– Carrying out the gas valve leak detection control, if applicable
– Completing the pre-purging
– Reaching the ignition point
– Power supply of the ignition transformer
– Power supply the gas valves.
Since the gas is closed, the burner will not be able to start and its
control box will stop or go into a safety lockout.
The effective supplying of the gas valves can be checked with the
insertion of a tester; some valves are fitted with light signals (or
closure/opening position indicators) that are activated when the
electrical supply arrives.
Maintenance
Disconnect the electrical supply from the burner
by means of the main system switch.
DANGER
Close the fuel interception tap.
DANGER
Wait for the components in contact with heat
sources to cool down completely.
IF THE ELECTRICAL SUPPLY OF THE GAS
VALVES OCCURS AT AN UNEXPECTED MO-
MENT, DO NOT OPEN THE MANUAL VALVE,
DISCONNECT THE ELECTRICAL SUPPLY,
WARNING
CHECK THE WIRING; CORRECT THE ER-
RORS AND CARRY OUT THE ENTIRE TEST
AGAIN.
7.2.3

Checking and cleaning

The operator must use the required equipment
during maintenance.
Combustion
The optimum calibration of the burner requires an analysis of the
flue gases. Significant differences with respect to the previous
measurements indicate the points where more care should be ex-
ercised during maintenance.
Combustion head
Open the burner and make sure that all the components of the
combustion head are undamaged, not deformed due to high
temperature, free of ambient dirt or dust, free of rusted materials
and adequately positioned. Make sure that the gas outlet holes
for the start-up, on the combustion head distributor, are free of
dirt or rust deposits. If in doubt, disassemble the elbow (Fig. 39
at page 53).
Fan
Check to make sure that no dust has accumulated inside the fan
or on its blades, as this condition will cause a reduction in the air
flow rate and provoke polluting combustion.
Burner
Clean the outside of the burner.
51 GB
20010575