Maintenance; Safety Test - With Gas Ball Valve Closed - Riello 40 GS10 Installation, Use And Maintenance Instructions

5

Maintenance

The burner requires periodic maintenance carried out by a qualified and authorised technician in conformity
with legislation and local standards.
Maintenance is essential for the reliability of the burner, avoiding the excessive consumption of fuel and con-
sequent pollution.
Before carrying out any cleaning or control always first switch off the electrical supply to the burner
acting on the main switch of the system.
THE BASIC CHECKS ARE:
Leave the burner working without interruption for 10 min., checking the right settings of all the components
stated in this manual. Then carry out a combustion check verifying:
CO ( %) content
2
5.1

Safety test - with gas ball valve closed

It is fundamental to ensure the correct execution of the electrical connections between the gas solenoid valves and
the burner to perform safely the commissioning.
For this purpose, after checking that the connections have been carried out in accordance with the burner's elec-
trical diagrams, an ignition cycle with closed gas ball valve -dry test- must be performed.
1 The manual ball gas valve must be closed
2 The electrical contacts of the burner limit switch need to be closed
3 Ensures closed the contact of the low gas pressure switch
4 Make a trial for burner ignition
The start-up cycle must be as follows:
– starting the fan for pre-ventilation
– Performing the gas valve seal control, if provided
– Completion of pre-ventilation
– Arrival of the ignition point
– Power supply of the ignition transformer
– Electrical Supply of solenoid gas valves
Since the manual gas ball valve is closed, the burner will not light up and its control box will go to a safety lockout
condition.
The actual electrical supply of the solenoid gas valves can be verified by inserting a tester, Some valves are
equipped with light signals (or close/open position indicator) that turn on at the same time as their power supply.
IF THE ELECTRICAL SUPPLY OF THE GAS VALVES OCCURS AT UNEXPECTED TIMES. DO NOT
OPEN MANUAL GAS BALL VALVE, SWITCH OFF POWER LINE; CHECK THE WIRES; CORRECT THE
ERRORS AND REPEAT THE COMPLETE TEST.
SAFETY COMPONENTS
The safety components must be replaced at the end of their life cycle indicated in the table. The specified life
cycles do not refer to the warranty terms indicated in the delivery or payment conditions.
Safety component
Flame control
Flame sensor
Gas valves (solenoid)
Pressure switches
Pressure adjuster
Servomotor (electronic cam) (if present)
Oil valve (solenoid)
(if present)
Oil regulator (if present)
Oil pipes / couplings (metallic) (if present)
Fan impeller
Smoke temperature at the chimney CO content (ppm).
10 years or 250,000
operation cycles
10 years or 250,000
operation cycles
10 years or 250,000
operation cycles
10 years or 250,000
operation cycles
10 years or 250,000
operation cycles
10 years or 250,000
operation cycles
10 years or 250,000
operation cycles
10 years or 500,000 start-ups
11 GB
Life cycle
15 years
10 years
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