Related Manuals for Gold Medal Karmel King-Digital
Summary of Contents for Gold Medal Karmel King-Digital
- Page 1 Instruction Manual Karmel King - Digital Export Model No. 2620DX, 2621DX, 2620DTX, 2621DTX 10700 Medallion Drive, Cincinnati, Ohio 45241-4807 USA © 2017 Gold Medal Products Co. Part No. 18736...
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Page 2: Safety Precautions
Read and understand operator’s manual and all other safety instructions before using this equipment. To order copies of the operator’s manual go to gmpopcorn.com or write to Gold Medal Products Co., 10700 Medallion Drive, Cincinnati, OH 45241 USA 1-(800)-543-0862 022_060215 gmpopcorn.com... - Page 3 Note: Improvements are always being made to Gold Medal’s equipment. This information may not be the latest available for your purposes. It is critical that you call Gold Medal’s Technical Service Department at 1-800-543-0862 for any questions about your machine operations, replacement parts, or any service questions.
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Page 4: Installation Instructions
Karmel King Digital Model No. 2620DX, 2621DX, 2620DTX, 2621DTX INSTALLATION INSTRUCTIONS Inspection of Shipment After unpacking, check thoroughly for any damage which may have occurred in transit. Claims should be filed immediately with the transportation company. The warranty does not cover damage that occurs in transit, or damage caused by abuse, or consequential damage due to the operation of this machine, since it is beyond our control (reference warranty in back of manual). - Page 5 Karmel King Digital Model No. 2620DX, 2621DX, 2620DTX, 2621DTX Setup 1. Remove all packaging and tape, and accessories before starting operation. 2. This unit must be properly fastened to a sturdy counter, see illustration below for counter mounting requirements. 3” Minimum Clearance Between Kettle and Wall 24”...
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Page 6: Paddle Assembly
Karmel King Digital Model No. 2620DX, 2621DX, 2620DTX, 2621DTX 3. Prior to operation, rotate the top paddle from the shipping position into the mixing position and fix into place with the plunger provided. Pull knurled knob of plunger, to free plunger from shaft (see illustration below). -
Page 7: Electrical Requirements
Karmel King Digital Model No. 2620DX, 2621DX, 2620DTX, 2621DTX Electrical Requirements The following power supply must be provided: 2620DX, 2620DTX and 2621DX, 2621DTX: 230/400 V~, 6076 W, 50 Hz This unit is designed to operate on single phase, 16 AMP, 4 wire supply, 230 V~ (2 Hot, 1 Neutral, 1 Ground). -
Page 8: Before You Plug In Machine
4. DO NOT use a grounded to un-grounded receptacle adapter (where applicable). 5. Install unit in a level position. CAUTION If the supply cord is damaged, it must be replaced by Gold Medal Products Co., its service agent or similarly qualified persons in order to avoid a hazard. 039_080614 gmpopcorn.com... -
Page 9: Controls And Their Functions
Karmel King Digital Model No. 2620DX, 2621DX, 2620DTX, 2621DTX OPERATING INSTRUCTIONS Controls and Their Functions HEAT/MOTOR SWITCH Two position, ON/OFF lighted rocker switch – provides power to the heating elements in the bottom of the kettle, and powers the agitator motor to turn for 30 seconds of every minute. - Page 10 Karmel King Digital Model No. 2620DX, 2621DX, 2620DTX, 2621DTX DIGITAL HEAT CONTROL The Digital Heat Control adjusts the Set Point Temperature of the unit. The machine comes from the factory preset to achieve a Product Cook Temperature of 280°F. See Digital Heat Control Adjustment/Calibration section for adjusting the Product Cook Temperature.
- Page 11 Karmel King Digital Model No. 2620DX, 2621DX, 2620DTX, 2621DTX Digital Heat Control Adjustment/Calibration Product Cook Temperature is the actual temperature of the PRODUCT (Caramel Corn Mix); this is measured with an accurate candy thermometer. Infrared temperature readers are NOT recommended. Set Point Temperature is the temperature setting of the KETTLE;...
- Page 12 Karmel King Digital Model No. 2620DX, 2621DX, 2620DTX, 2621DTX 5. Set the digital control set point temperature to 400°F. 6. Turn the Motor Only Switch ON to stir the oil while it heats. 7. When the oil reaches 335°F, note the temperature displayed on the digital control and make that the Set Point Temperature.
- Page 13 1. Turn Heat/Motor Switch ON (DO NOT turn on the Motor Only Switch). 2. Add (4) 22 ounce packages of Gold Medal Caramel Corn Mix (Item No. 2094), 16 cups of granulated sugar (brown or white), and 32-48 ounces of water (add water last).
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Page 14: Care And Cleaning
Karmel King Digital Model No. 2620DX, 2621DX, 2620DTX, 2621DTX Care and Cleaning DANGER Machine must be properly grounded to prevent electrical shock to personnel. DO NOT immerse in water. DO NOT clean appliance with a water jet. Always unplug the equipment before cleaning or servicing. 025_111616 WARNING To avoid serious burns, DO NOT touch the kettle while it is hot! - Page 15 6. Wipe the stainless steel parts with a clean cloth and cleaner designed for stainless steel, such as Gold Medal Watchdog Stainless Cleaner (Item No. 2088). DO NOT use oven cleaners or abrasive materials as they will damage parts of the machine.
- Page 16 Karmel King Digital Model No. 2620DX, 2621DX, 2620DTX, 2621DTX Hub Seal and Paddle Assembly Knurled Knob of Plunger Agitator Shaft Oil Seal Hub Body O-Ring (2) Mixing Paddles Hub Seal Assembly Jaw Coupling (Includes Oil Seal, O-Ring, (w/Socket HD Cap Screws and Hub Body) to hold Kettle Shaft) gmpopcorn.com...
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Page 17: Troubleshooting
Karmel King Digital Model No. 2620DX, 2621DX, 2620DTX, 2621DTX Troubleshooting Issue Possible Cause Solution Kettle Does Not Heat A. Power to Unit A. Make sure the unit lead-in cord is plugged in. B. Circuit Breaker B. Check the condition of the circuit breaker. The breaker may trip during transit, if reset and trips again, contact qualified service personnel for inspection/repair before going any further. - Page 18 Karmel King Digital Model No. 2620DX, 2621DX, 2620DTX, 2621DTX Long Cooking Cycles C. Inadequate Supply Lines C. Inadequately sized electrical supply lines, in (continued) addition to being a fire hazard, would also prevent the kettle from reaching the proper operating temperature. Check with a qualified electrician.
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Page 19: Maintenance Instructions
Karmel King Digital Model No. 2620DX, 2621DX, 2620DTX, 2621DTX MAINTENANCE INSTRUCTIONS DANGER Machine must be properly grounded to prevent electrical shock to personnel. Failure to do so could result in serious injury, or death. DO NOT immerse any part of this equipment in water. DO NOT use excessive water when cleaning. - Page 20 Karmel King Digital Model No. 2620DX, 2621DX, 2620DTX, 2621DTX New Paddle/Hub Seal Kit Installation Kettle Shaft Maintenance 1. With the machine OFF, unplug unit from the power source and allow it to cool. 2. Pull knurled knob of plunger, and lift off mix paddles. 3.
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Page 21: Ordering Spare Parts
4. Please include your model number, serial number, and date of manufacture (located on the machine nameplate/data plate) with your order. 5. Address all parts orders to: Parts Department Gold Medal Products Co. 10700 Medallion Drive Cincinnati, Ohio 45241-4807 Or, place orders by phone or online:... -
Page 22: Cabinet Exterior
Karmel King Digital Model No. 2620DX, 2621DX, 2620DTX, 2621DTX Cabinet Exterior See Kettle Parts Breakdown section. See Safety Labels Section. 3, 4 Data See Control Panel Plate Section for Parts Breakdown. Part Number Item Parts Description All Models LID ASSEMBLY 48827 2 POSITION BRACKET 46153... - Page 23 NOTE: Concave side of *Large Spacer fits up against bracket weld on Dump Bar Shaft. ** CAUTION: If supply cord is damaged, it must be replaced by Gold Medal Products Co., its service agent, or similarly qualified persons in order to avoid a hazard.
- Page 24 Karmel King Digital Model No. 2620DX, 2621DX, 2620DTX, 2621DTX Cabinet Exterior/Spring Assembly – Parts List Part Number RH Models LH Models Item Parts Description 2620DX, 2621DX, 2620DTX 2621DTX KETTLE LEAD IN ASSY (includes connectors) 69867 69867 LEAD-IN CORD ASSY. EXPORT 82943 82943 STRAIN RELIEF T&B 3304...
- Page 25 Karmel King Digital Model No. 2620DX, 2621DX, 2620DTX, 2621DTX Kettle and Drum – Parts Breakdown *Hub Seal Assembly (includes Oil Seal, Hub Body, and O-Ring) If Hub Seal needs replacement, Gold Medal recommends replacing the assembly. gmpopcorn.com Page 25...
- Page 26 Karmel King Digital Model No. 2620DX, 2621DX, 2620DTX, 2621DTX Kettle and Drum – Parts List Part Number Item Parts Description All Models WING NUT, #8-32 89126 8-32 X 3/8 PAN HD PH M/S 12389 BLENDING STRIP 46702 MIXING DRUM 48819 MIXER PADDLE ASSY (includes Mix Paddle, Hex 111408 Nut and Plunger)
- Page 27 Karmel King Digital Model No. 2620DX, 2621DX, 2620DTX, 2621DTX Kettle Bottom Plate/Motor Mount – Parts Breakdown 13, 14, 15 Junction Box Interior View (LH shown) RH Unit shown for image reference. 18, 19 21, 22 23, 24 25, 19, 26 Strain Relief (not shown) on cord end to Control Box.
- Page 28 Karmel King Digital Model No. 2620DX, 2621DX, 2620DTX, 2621DTX Kettle Bottom Plate/Motor Mount – Parts Breakdown Part Number Item Parts Description All Models KETTLE ASSY, ELECTRONIC (see Kettle Bottom and Kettle Element View sections for 48828EX itemized parts breakdown) KETTLE REST BUMPER (rubber bumper) 83111 KETTLE REST (metal rest/holds rubber 83110...
- Page 29 Karmel King Digital Model No. 2620DX, 2621DX, 2620DTX, 2621DTX Kettle Element View - Parts Breakdown Form a tab UP on flat of nut to retain nut position. Form tab DOWN. *For optimum results, keep RTD Sensor wires away from element heat as much as possible; route to junction box as direct as possible along heat element wire connection ends.
- Page 30 Karmel King Digital Model No. 2620DX, 2621DX, 2620DTX, 2621DTX Kettle Element View - Parts Breakdown Part Number Item Part Description All Models KETTLE, CORN TREAT CENTER (includes 2 of 48829 Item 3 below, top and bottom bushings) ELEMENT SHIM 68787 BUSHING, MIX BOWL (2 Required, one used on 46484 top and one on bottom)
- Page 31 Karmel King Digital Model No. 2620DX, 2621DX, 2620DTX, 2621DTX Digital Control Panel – Parts Breakdown Digital Control Panel Interior View (Model 2621DX Shown) Dual Timers (on DTX Models only) Digital Control Panel Exterior View gmpopcorn.com Page 31...
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Page 32: Safety Labels
Karmel King Digital Model No. 2620DX, 2621DX, 2620DTX, 2621DTX Digital Control Panel – Parts List Part Number Item Parts Description 2620DX 2621DX 2620DTX 2621DTX CONTROL BOX ASSY (includes support and 48681 48681 cover) TEMPERATURE CONTROL 32C 48720 48720 48720 48720 SWITCH, ROCKER DPDT LGHT 48616 48616... - Page 33 Karmel King Digital Model No. 2620DX, 2621DX, 2620DTX, 2621DTX Accessories Part Number Item Part Description All Models 8 CUP MEASURE 69826 2 CUP ACRYLIC MEASURE 62807 36IN WOODEN MIXING PADDLE 2093 STAMPED ALUM SCOOP 2071 CORN MEASURE (20 Gallon) 48886 gmpopcorn.com Page 33...
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Page 34: Wiring Diagram
Karmel King Digital Model No. 2620DX, 2621DX, 2620DTX, 2621DTX Wiring Diagram Model No. 2620DX, 2621DX gmpopcorn.com Page 34... - Page 35 Karmel King Digital Model No. 2620DX, 2621DX, 2620DTX, 2621DTX Model No. 2620DTX, 2621DTX gmpopcorn.com Page 35...
- Page 36 © 2017 – The text, descriptions, graphics, layout, and other material in this publication are the exclusive property of Gold Medal Products Co. and shall not be used, copied, reproduced, or published in any fashion, including website display, without its express written consent.