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RTS 802 Technical Manual

Source assign panel; i/o connector translation assembly
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Download this manual See also: Technical Data Manual
Technical Manual
MODEL SAP1626
Source Assign Panel
MODEL BOP220
I/O Connector Translation Assembly
9300420000
Rev F 11/2006

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Summary of Contents for RTS 802

  • Page 1 Technical Manual MODEL SAP1626 Source Assign Panel MODEL BOP220 I/O Connector Translation Assembly 9300420000 Rev F 11/2006...
  • Page 2 OTICE The product information and design disclosed herein were originated by and are the property of Telex Communications, Inc. Telex reserves all patent, proprietary design, manufacturing, reproduction, use and sales rights thereto, and to any article disclosed therein, except to the extent rights are expressly granted to others.
  • Page 3 TABLE OF CONTENTS PROPRIETARY NOTICE COPYRIGHTNOTICE UNPACKING AND INSPECTION WARRANTYINFORMATION RETURN SHIPPING INSTRUCTIONS SECTION 1: DESCRIPTION AND SPECIFICATIONS ............1.1DESCRlPTION 1 2 SPECIFICATIONS: SAP1626 1.3 SPECIFICATIONS: BOP 220...

  • Page 4: Table Of Contents

    TABLE OF CONTENTS (Continued) SECTION 6: LISTS OF REPLACEABLE PARTS ........... . . 6.1INTRODUCTION 6.1.1 DIVISION OF PARTS LISTS .
  • Page 5 CONNECTING SAP1626 BUSES TO MODEL 802 CIlANNJ3L.S The twelve primary buses of the SAP1626 correspond to the twelve balanced channels of the Model 802 intercom systems and can be inter- connected using a Model 862 System Interconnect. CAMERA OUTPUTS addition to the twenty outputs discussed above, there...
  • Page 6 Maximum Switch Carrying Current Maximum Switch Breaking Current Inputs Full duplex lines Program Inputs Outputs (Two Channel) User Station Camera* Program Input: Impedance Level Power Requirements Size Weight (Mass) Color 1 3 SPECIFICATIONS**: BOP 220 Inputs Outputs Size Weight (Mass) Finish Camera Outputs can be adapted to Note: These specifications are subject to change without notice.
  • Page 7 BOP2U) outputs. Figure 2-6 shows the interconnection of the SAP1626 to a TW/802 Series type intercom system. Since the SAP1626 has no current limiters, PS50 and PS60 power supplies may shorten the life of the thumbwheel switches, but current limiters may be added to the SAP1626.
  • Page 8 2 2 2 ELECTRICAL INSTALLATION, SIGNALS (Continued) ME306 CONNECTIONS Figure 2-1 shows how to connect a VIE396 to the SAP1626. This approach provides two channels of two-wire intercom per channel. Only the lower set of camera thumbwheel switches are processed by the VIE306 electronics to provide station isolate and two wire to four wire conversion.
  • Page 9 TW POWER SUPPLIES CHANNEL 1 , 2 . 3 OUTPUTS CHANNEL 1 , 2 . 3 OUTPUTS " Notes: 1. M Male Connector: F Female Connector. 2. Four Conductor Cable: See Figure 2-2 3. F i y Conductor Cable is f i e foot ribbon cable with insulation displacement type connectors: RTS Systems Model Number 4015-5F 4.
  • Page 10 CABLE CABLE CONNECTOR CONNECTOR SHIELD TO POWER SUPPLY Figure 2-2 Four-Conductor Cable Wiring Diagram Page...
  • Page 11 CONNECTION COMMON COMMON COMMON COMMON COMMON COMMON COMMON COMMON COMMON COMMON COMMON COMMON NOT USED CAMERA 1 CHANNEL 1 CAMERA 2 CHANNEL 1 CAMERA 3 CHANNEL 1 CAMERA 4 CHANNEL 1 CAMERA 5 CHANNEL 1 CAMERA 6 CHANNEL 1 CAMERA 1 CHANNEL 2 CAMERA 2 CHANNEL 2 CAMERA 3 CHANNEL 2 CAMERA 4 CHANNEL 2...
  • Page 12 A34M CABLE CABLE FROM CONNECTOR BALANCED 'ONNECToR PROGRAM SAP 1626 SOURCE AUDIO AUDIO GROUND Figure Program Cable Wiring Diagram Page 2-6...
  • Page 13 TO BOP220 CONNECTOR USER STATION OUTPUT CHANNEL (23 CHANNEL 113 COMMON Notes: Channel [I] refers to the top row of thumbwheel switches on the SAP1626, or the Channel 1 switch position on a two-channel Channel [2] refers to the bottom row of thumbwheel switches on the SAP1626, or the Channel 2 switch position on a two-channel Using two individually shielded wires in the cable will provide less crosstalk than a standard microphone cable.
  • Page 14 MODEL 8 0 2 MODEL 802 MASTER MASTER STATION STATION 1/50 SYSTEM INTERCONNECT " 4 PS31 THREE CHANNEL POWER SUPPLY / / 4 SAP1626 / I/O CONNECTOR TRANSLATION ASSEMBLY (BREAK OUT PANEL) STATIONS CM300 RMS300 System Diagram MODEL 8 0 2...
  • Page 15 SPECIAL CABLE ASSEMBLY RTS SYSTEMS PART NO. 9020-2976-00 SIX CAMERAS (1-61 2 OR 4 WIRE Figure 2-7 Twelve Camera Operation, SAP1626 SAP 1626 /'25 VIE306 SIX CAMERAS (1-6) 2 OR 4 WlRE Figure 2-8 'helve Camera Operation, l b o SAI'1626's Page 2-9 SAP 1626 1 2 5...
  • Page 16 Figure 2-9 Model SAP1626 Rear Panel Page 2-10...
  • Page 17 (~..- 2.23 Rear Panel Description NAME OUTPUTS PROGRAM INPUTS POWER SUPPLY INPUTS OUTPUTS TO VIE306 50-pin female microribbon connectors. EXTERNAL Outputs from front-panel thumbwheel switches to the BOP2U). 3-pin female XLR-type program input connectors. Accept line-level audio input. Cpin female XLR-type connectors. Power supply inputs from a PS30 or PS31.
  • Page 18 Figure 3-1 Model SAP1626 Front Panel Page 2-12...
  • Page 19 - , ) SECTION 3: OPERATING INSTRUCTIONS 3.1 FRONT PANEL DESCRIPTION REF NAME CAMERAS CH 1 1 CAMERAS [CH 21 EXTERNAL USER STATIONS EXTERNAL USER STATIONS [CH 21 3 . 2 OPERATION To select the channels that camera user stations will talk and listen on, turn CAMERAS thumbwheel switches to the desired channels.
  • Page 20 lN1ERWU LINES (UNBALANCED1 TERMINATE M U S E D INPUTS BALANCED PROGRAM INPUTS SAP1626 Block Diagram F i r e 4-1 SELECTION TO INTERCOM CHANNEL SELECTION TO INTERCOM PROGRAM 800 SERIES Page 3-2...
  • Page 21 SECTION THEORY OF OPERATION 4.1 OVERALL FUNCTIONAL DESCRIPTION (See Figure 4-1) GENERAL The SAP1626 Source Assignment Panel is a rack-mounted matrix switch. This switch assigns each of 20 TW* User Station strings to two of fifteen possible buses. Twelve buses can distribute both DC power and intercom signals.
  • Page 22 CAMERA CONNECTIONS The front panel thumbwheel switches tie the camera outputs to one of 15 buses.and The camera thumbwheel switch out- puts are available on a rear panel 25-pin female "D" connector. An optional Camera Iso Electronics, Model VIE306, can be connected the 25 pin "D" con- nector.
  • Page 23 , . - ~ , ' SECTION 5 : MAINTENANCE 5 . 1 INTRODUCTION This section provides service information for normal maintenance, factory performance tests and trouble- shooting. 5 3 SERVICE INFORMATION The Model SAP1626 is warranted for a period of one year from the purchase date.
  • Page 24 OUTPUT 5.43 CHECK 543.1 Connect a 2-channel user station to channels 1-2 of the PS30 or PS31. This station station 1 . If using PS31, user station stays at channel 1-2. 5.432 Connect a 2-channel user station to BOP220 output 1 (5101). This station will be called station 2. Set all E m R N A L thumbwheels to 1.
  • Page 25 5.4.8 TALK TEST Talk on ch. 1 of sta. 2, verify that audio trans- 5.4.8.1 fers to channel of station thumbwheel to Talk on ch. 2 of sta. 2, verify that audio trans- 5.4.82 fers to channel 1 of station 1 . Move lower EXTER- thumbwheel to 6 and check that audio stops.
  • Page 26 5.4.10.6 Connect signal generator to program input 2 (5106). Set generator for 100 Hz and 4 volts AC peak-to-peak (1.41 volts rms). 5.4.10.7 Check the AC voltage on bus wire connect- ing pin 14 of the thumbwheel switches for 2.0 volts AC peak-to-peak (0.70 volts rms).
  • Page 27 CONNECTION COMMON COMMON COMMON COMMON COMMON COMMON COMMON COMMON COMMON COMMON COMMON COMMON NOT USED CAMERA 1 CHANNEL 1 CAMERA 2 CHANNEL 1 CAMERA 3 CHANNEL 1 CAMERA 4 CHANNEL 1 CAMERA 5 CHANNEL 1 CAMERA 6 CHANNEL 1 CAMERA 1 CHANNEL 2 CAMERA 2 CHANNEL 2 CAMERA 3 CHANNEL 2 CAMERA4CHANNEL 2...
  • Page 28 CAMERA OUTPUTS TEST, cont'd Set all CAMERA thumbwheels to 5.4.11.4 Touch scope probe to pin 14. Talk on station 1 chan- nel 1 and verify audio. Move upper CAMERA thumbwheel to and check that audio stops. Touch scope probe to pin 20. Talk on station nel 1 and verify audio.
  • Page 29 TROUBLESHOOTING SYMPTOM No program sound Distorted sound Hum at user stations No sound at user stations CHECK: Program input connections; Program input; Volume pot (optional) Input connections; Supply voltages. Input/Ground connections; Headset left lying on top of equipment with microphone on. Power supply voltages;...

  • Page 31: Section 6: Lists Of Replaceable Parts

    Model SAP1626 Triple Current Limiter, (Optional), 9030-1602-00 Model BOP220 Final Assembly, 9010-4689-00 6.2 HOW TO OBTAIN PARTS Parts may be obtained directly from RTS Systems, Inc.: Telex Communications, Inc. 12000 Portland Avenue South, Burnsville, MN 55337 U.S.A. Telephone: (877) 863-4169...
  • Page 32 6. 4 FINAL ASSEMBLY, SAP1626 9010-3949-00 REF# DESCRIPTION _OTY Screw, 4-40 1/4", pan head, phiips, black Switch Assembly, 6 position thumbwheel, Unimax SR55CX6 Switch Assembly, 5 position thumbwheel, Unimax SR55CX5 Cable Assembly, camera connector Back panel assembly Printed Circuit Assembly Spacer strip, PCB, SW Chassis Assembly, SAP1626 Covers, top/bottom...

  • Page 33: Printed Circuit Assembly

    \.-- 6.6 PRINTED CIRCUIT ASSEMBLY CONNECTOR ADAPTOR, ,9030-4025-00 Q T J ! DESCRIPTION REF# Printed Circuit Board, SAP1626 PCA Connector Adapter Jack Socket Assembly, 3M PIN 3341-12, (This standard, prepackaged assembly consists of two jack sockets [used here], and assorted hardware, [not used here]). Connector, Spacer, 4-40 x 118, PCB, PEM PIN KFB3-440-4 Header, 26-pin, dual row, boxed, 3M PIN 3593-6002...
  • Page 34 6.8 TRIPLE CURRENT LIMITER ASSEMBLY, SAP1626 (Optional) 9030-1602-00 REF# DESCRIPTION Printed Circuit Board, triple current limiter CRl-CR6 Diode, rectifier, 3 ampere, Motorola PIN MR502 F1-F3 Fuse, 3 amp slo-blo Littelfuse PIN 313003 Rl,R3,R5 Resistor, wire wound, 1 ohm 5%, 5 W R2,R4,R6 Resistor, carbon U1-U3...

  • Page 35: Section A: Appendix A

    SECTION A: APPENDIX A General Information and Definitions Normally the SAP1626 serves the dual purpose of sig- nal and DC power distribution. In general, the SAP1626 connects between the system channels or buses and User Stations or strings of Stations (normally to the User Stations through the BOP220).
  • Page 36 Early versus Earlv Production PS 30lPS60 Power Supplies On units produced before mid 1983, the output connectors are connected as follows: Internal/ Output Local Conn. Channels Late Production PS 30/PS60 Power Supplies On units produced after mid 1983, the output connectors are connected as follows: Internall Output Local...
  • Page 37 CA'BLE CONNECTOR > EARLY PS30/PS60 CABLE POWER CONNECTOR SUPPLY > > Figure A-1 Early Models PS30/PS60 TO SAP1626 Cable Assembly CABLE CONNECTOR SHIELD SAP 1626 SHIELD Page A-3...
  • Page 38 TW POWER SUPPLIES CHANNEL ( 1 , 3 , 5 ) OUTPUTS CHANNEL G- MALE CONNECTOR FEMALE CONNECTOR Connection of Early Models PS30/PS60 TO SAP1626 SAP 1626 ~ 1 1 1 (1.-2-31 J l O l (1-101 J l 13 (7-8-91 J114 (10-1 1-12) J105 J106 J107 PROGRAM INPUTS...

  • Page 39: Section B: Appendix B

    SECTION B: APPENDIX B B.l General Information and Definitions Normally the SAP1626 serves the dual purpose of sig- nal and DC power distribution. In general, the SAP1626 connects between the system channels or buses and User Stations or strings of Stations (normally to the the BOP220).
  • Page 41 THUMBWHEEL SWITCH BUSES POWER SUPPLY POWER SUPPLY INPUT 1 INPUT 2 TRIPLE CURRENT LIMITER > P.C BOARD > (AS1601,SD1598) CH 1,2,3 >4 POWER SUPPLY INPUT 3 TRIPLE CURRENT TRIPLE CURRENT LIMITER E l 8 LIMITER > P.C. BOARD P.C. BOARD (AS1601.SDi598) (AS1601,SD1598) CH 4,5,6...
  • Page 43 SECTION 7: DIAGRAMS Document Number Final Assembly (Assembly of Assemblies) Schematic Diagram. Source Assign Panel. Model SAP1626 3949 Assembly Diagram, Final, Source Assign Panel. Model SAP1626 3949 Installation Diagram. Source Assign Panel. Model SAP1626 3949 Wiring Diagram. Source Assign Panel. Model SAP1626 3949 Back Panel Assembly Assembly Diagram.
  • Page 45 CAMERA THUMBWHEEL SWITCH OUTPUTS I-G TO VIE -3OS UN1TS 7 / 0 3 SWITCH WTPUrS EXTERNAL WUMBWIIEEL 11-20 AS 3949 Assembly Diagram, Final, Source Assign Panel, Model Page 7-3...
  • Page 47 4 REQD REQD WD 3949 Wiring Diagram, Source Assign Panel, Model SAP1626 WIRING DIAGRAM WD3949 FOR REF. Page 7-5 NOTES:...
  • Page 49 2 . WEIGHT : 10.0 IbS (4.5 K g ) . ALL DIMENSIONS INCHES NOTES : AS 4025 Assembly Diagram, Connector Adapter PCA, Source Assign Panel, Model SAP1626 Page 7-7...
  • Page 51 SEE FINAL ASSEMBLY,AS3949 FOR REF NOTES: BACK PANEL J107 J106 J105 AS3950-I FRONT PANEL SD 3871 Schematic Diagram, Switch Motherboard PCA, Source Assign Panel, SAP1626 SHT2 AS3871 SAP1626 PCB Page 7-9A...
  • Page 52 BACK PANEL AS3871 SAP 1626 P C B FRONT PANEL SD 3871 Schematic Diagram, Switch Motherboard PCA, Source Assign Panel, SAP1626 Page 7-9B...
  • Page 53 3 REQD 4 REQD S.€E WIRING DIAGRAM WD3949 FOR REF. AS 1601 Assembly ~iagram, Triple Current Limiter, Source Assign Panel (96" TUBING TERMNALS, A 5 SNOWnl- 0 1 4 X APpL V SHRINK {/c, TIE WIRE5 FROM CABLE ,455 Y ~ , I TEMS N AROUND AS REQD...
  • Page 55 (4 PLACES) ( 2 PLACES) SD 1773 Model BOP220 Pinout Diagram Page 7-13...
  • Page 59 AS 4689 Assembly ~ i a ~ r a b , Final, Break-Out Panel, Model BOP220 3. A L L TRANSFORMERS ARE 600 : 6 0 0 , L M 9 0 0 3 . 2, ALL CAPACITOR VALUES ARE i o 4 f / 5 0 VOLTS.
  • Page 61 + 3 6 V E l 5 LM317K + 4 0 V E l 9 COM M ON + 3 6 V E l 6 LM317K + 4 0 V E 2 1 COMMON + 3 6 V E l 7 LM317K + 4 0 V E 2 3...
  • Page 63 Page 7-21...
  • Page 65 Page 7-23...
  • Page 69 AS 4689 Assembly Diagram, Final, Break-Out Panel, Model BOP220 /. FOR PART NO'S AND DESCR/PT/ONS SEPARATE PARTS LIST 90/0-4689-00 Page 7-27 NOTES...

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