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Related Manuals for Ramsey Winch HD-P 4000
Summary of Contents for Ramsey Winch HD-P 4000
- Page 1 Operating and Maintenance Manual HD-P 4000 123966 PLANETARY WINCH OM 914307-0221-D CAUTION READ AND UNDERSTAND THIS MANUAL BEFORE INSTALLATION AND OPERATION OF WINCH. SEE WARNINGS. Mailing Address: Phone: (918) 438-2760 P.O. Box 58151 Fax: (918) 438-6688 Tulsa, OK 74158 www.ramseyindustries.com...
- Page 2 Ramsey Winch and safety procedures you need to know before beginning use. When you follow our guidelines for operation, your Ramsey Winch will give you many years of satisfying service. Thank you for choosing Ramsey. You will be glad you have one working...
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Page 3: Table Of Contents
Table of Contents Section Title Page Introduction................5 Winch Specifications ..............7 Installation Details..............11 Winch Operation..............13 Maintenance ................15 Troubleshooting Guide............17 Parts Identification ............... 19 Limited Warranty..............back cover 914307... - Page 4 THIS PAGE IS INTENTIONALLY LEFT BLANK...
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Page 5: Introduction
Ramsey Winches are designed and built to exacting specifications. Great care and skill go into every winch we make. Refer to the last page for information on the Ramsey Winch limited warranty. At the time of publishing, this manual is accurate to the best of our knowledge. - Page 6 THIS PAGE IS INTENTIONALLY LEFT BLANK...
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Page 7: Winch Specifications
Winch Specifications Winch Specifications NOTE: The rated line pulls shown are for the winch only. Consult the wire rope manufacturer for wire rope ratings. Hydraulic System Requirements • MOTOR SPOOL (OPEN CENTER) CONTROL VALVE REQUIRED • 2500 PSI RELIEF VALVE SETTING •... - Page 8 Winch Specifications Performance Charts 6000 4000 2000 1000 1500 2000 2500 3000 Flow (GPM) Pressure (PSI) General Dimensions – Handle 276070 11.75 5.02 2.72 90° 9.25 0.50 914307...
- Page 9 Winch Specifications General Dimensions – Winch 123966 914307...
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Page 11: Installation Details
Installation Details Winch Mounting ESSENTIAL MOUNTING INSTRUCTIONS TO MAINTAIN ALIGNMENT OF PLANETARY WINCH COMPONENTS: It is most important that this winch be mounted securely so that the three major sections (the motor end, the cable drum, and the gear housing end) are properly aligned. Excessive bushing wear and difficulty in free-spooling are usually symptoms of misalignment. - Page 12 Installation Details Cable Installation An “A” or “B” decal on the clutch end bearing indicates the spooling direction of the cable. Also, a letter “A” or “B” is stamped in the end bearing on the clutch end indicating rotation direction. If the decal is damaged or unreadable, contact Customer Service for additional instructions to determine proper direction.
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Page 13: Winch Operation
Winch Operation WINCH OPERATION The best way to get acquainted with how your winch operates is to make test runs before you use it. Plan your test in advance. Remember, you hear your winch as well as see it operate. Get to recognize the sounds of a light steady pull, a heavy pull, and sounds caused by load jerking or shifting. - Page 14 THIS PAGE IS INTENTIONALLY LEFT BLANK...
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Page 15: Maintenance
IN and OUT several times to lubricate inside the shifter assembly. 3. Check to see that the drum cable does not overrun (“bird nest”) when free-spooling. 4. Replace drum bushings and seals if seals begin to seep grease. Contact Ramsey Winch for further details. 914307... - Page 16 THIS PAGE IS INTENTIONALLY LEFT BLANK...
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Page 17: Troubleshooting Guide
System and performance charts. DIRECTION Low hydraulic system relief pressure Check relief valve setting. setting OIL LEAKS FROM Damaged brake o-rings, backup rings, Disassemble brake and inspect. BREATHER VENT or sealing surfaces Contact Ramsey Winch for details. UNDER MOTOR END BEARING 914307... - Page 18 THIS PAGE IS INTENTIONALLY LEFT BLANK...
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Page 19: Parts Identification
Parts Identification Winch 123966 914307... - Page 20 Parts Identification Winch 123966 Item No. Quantity Part No. Description Item No. Quantity Part No. Description 234286 ASSEMBLY-DRUM 432018 FITTING 7/16-20 90 degree 276069 SHIFTER ASSEMBLY 442223 GASKET-MOTOR FLANGE 297125 ASSEMBLY-END BEARING, MOTOR SIDE 444140 GEAR-RING 297126 ASSEMBLY-END BEARING, GEAR SIDE 456038 FITTING-VENT, BREATHER 330011 STATOR-BRAKE 458227 MOTOR-HYD...
- Page 21 Parts Identification Handle 276070 Item No. Quantity Part No. Description 358078 SHIFTER HANDLE 418563 WASHER-FLAT, 1/2", GRADE 8 490082 RETAINER-CLIP 494176 SPRING-COMPRESSION 914307...
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Page 22: Limited Warranty
Manufacturer, upon inspection of such part, to have been defective in material or workmanship. This warranty does not obligate RAMSEY WINCH to bear the cost of labor or transportation charges in connection with the replacement or repair of defective parts, nor shall it apply to a product upon which repair, or alterations have been made, unless authorized by Manufacturer, or for equipment misused, neglected or which has not been installed correctly.