Ramsey Winch REP 9.5e Owner's Manual

Ramsey Winch REP 9.5e Owner's Manual

Front mount electric winch

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Layer of Cable
Rated Line Pull Per
Layer
Cumulative Cable
Capacity Per Layer
5/16" (8mm) dia. Cable
* Depends on cable being uniformly wound onto drum. Ramsey performance data is compiled from actual winch testing.
Congratulations
You have purchased the finest winch available in its service
class. The REP 9.5e winch features a highly efficient 3 stage
planetary gear set. It utilizes a series-wound D.C. motor. A
safe positive clutch allows free spooling for quick cable de-
ployment. An automatic load-holding brake is designed to
hold the full rated capacity of the winch.
This winch was designed and manufactured to provide you
with the utmost in utility. As with any device that combines
power and movement in its use, there are dangers if improp-
erly used. At the same time, there are easier and faster ways
for getting the job done if certain precautions are taken first.
Please read this manual carefully. It contains useful ideas in
obtaining the most efficient operation from your Ramsey
Winch and safety procedures you need to know before be-
ginning use. When you follow our guidelines for operation,
your Ramsey Winch will give you many years of satisfying
service. Thank you for choosing Ramsey. You will be glad
you have one working for you.
CAUTION: Read and understand this manual before installation and operation of winch. See Safety Precautions.
1
2
3
(lbs) 9,500 7,700 6,500 5,700
(kg) 4,310 3,490 2,950 2,590
(ft)*
15
35
60
(m)*
4
10
18
www.bigfoottrade.kz
Ramsey Winch Company
OWNER'S MANUAL
Front Mount Electric Winch
4
(lbs)
First Layer
Line Pull
(kg) LOAD 900 1,810 2,720 3,620 4,310
(FPM)
Line Speed
First Layer
95
(MPM) 9.1
28
Amp Draw
12V
Contents
Safety Precautions......................................................2
Tips for Safe Operation ...............................................2
Techniques of Operation .............................................3
Installation.............................................................. 4-7
Electrical Connections & Operations ............................5
Maintenance...............................................................8
Operating Instructions .................................................8
Trouble Shooting Guide...............................................9
Winch Parts List ................................................. 10-11
Warranty .....................................................Back Cover
Please Note: The Ramsey REP 9.5e winch is designed
for front mount vehicle use. It is not designed for and
should not be used in industrial applications (car haul-
ers/carriers, wreckers, hoisting, etc.), and Ramsey
does not warrant it to be suitable for such use. Ramsey
makes a separate, complete line of winches for indus-
trial/commercial use. Please contact the factory for
further information.
Инструкция RAMSEY REP 9.5e
Model REP 9.5e
12 volt available
NO 2,000 4,000 6,000 8,000 9,500
20
16
11
7
4.8
3.3
2.1
99
170
250
315
370
5
3
1.5
0.9
420

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Table of Contents
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Summary of Contents for Ramsey Winch REP 9.5e

  • Page 1: Table Of Contents

    Contents You have purchased the finest winch available in its service Safety Precautions............2 class. The REP 9.5e winch features a highly efficient 3 stage Tips for Safe Operation ..........2 planetary gear set. It utilizes a series-wound D.C. motor. A Techniques of Operation ..........3 safe positive clutch allows free spooling for quick cable de- ployment.
  • Page 2: Safety Precautions

    H. Modification, alteration or deviation to the winch should motor running. only be made by Ramsey Winch Company. Never connect the hook back to the cable. This causes cable Keep the duration of your pulls as short as possible. If damage.
  • Page 3: Techniques Of Operation

    Инструкция RAMSEY REP 9.5e Techniques of Operation The best way to get acquainted with how your winch operates is to make a few test runs before you actually need to use it. Plan your test in advance. Remember you hear your winch as well as see it operate.
  • Page 4: Installation

    Инструкция RAMSEY REP 9.5e Installation The winches shown in this owner's manual are solely and Attach fairlead to channel using hardware furnished with exclusively designed for vehicle mounted, non-industrial ap- winch (see FIGURE 4). Attach winch to channel. Place (4) plications.
  • Page 5: Electrical Connections & Operations

    Инструкция RAMSEY REP 9.5e FIGURE 4 Electrical Connections and Operations For normal self-recovery work, your existing electrical sys- tem is adequate. Your battery must be kept in good condi- tion. A fully charged battery and proper connections are es- sential. Run the vehicle engine during winching operations to keep battery charged.
  • Page 6 Инструкция RAMSEY REP 9.5e Repositioning Shifter for Specific Bull Bar Applications Note: The shifter is positioned correctly for most applications. It will only need to be repositioned as necessary for specific bull bar applications. Refer to the Parts List and Exploded Parts Diagram for your specific winch elsewhere in this owner’s manual.
  • Page 7 Инструкция RAMSEY REP 9.5e RANGE OF POSITION 5. Determine position shifter knob needs to FOR SHIFTER KNOB be for your application. Note: Shifter knob cannot be positioned too low or it will interfere with the feet on the Gear CAM RING...
  • Page 8: Maintenance

    Инструкция RAMSEY REP 9.5e Maintenance Operating Instructions All moving parts in the winch are permanently lubricated with The winch clutch allows rapid unspooling of the wire rope for high temperature lithium grease at the time of assembly. hooking onto the load or anchor point. The clutch shifter tab Under normal conditions factory lubrication will suffice.
  • Page 9: Troubleshooting Guide

    Инструкция RAMSEY REP 9.5e Troubleshooting Guide CONDITION POSSIBLE CAUSE CORRECTION MOTOR RUNS IN ONLY ONE (1) Defective solenoid or stuck solenoid (1) Jar solenoid to free contacts. Check by applying 12 DIRECTION volts to coil terminal (it should make an audible click when energized).
  • Page 10: Winch Parts List

    Инструкция RAMSEY REP 9.5e Hawse Fairlead Replacement Kit #251152 REP 9.5e PARTS LIST Item Item Qty. Part No. Description Qty. Part No. Description 247009 Gear Carrier Ass’y.-Input 414830 Capscrew 1/4-20NC x 3/8 Lg. Soc. Button Hd. 247022 Gear Carrier Ass’y-Intermediate 414861 Capscrew 1/4-20NC x 3/4 Lg.
  • Page 11 Инструкция RAMSEY REP 9.5e Solenoid Assembly Parts List 278158 (12V) Note: All unidentified hardware comes supplied with the solenoid. Item Qty. Part No. Description 289015 Wire Assembly—Battery Red 72" 289091 Wire Assembly—Black 16 Ga. x 1-1/2” Lg. 289092 Wire Assembly—Black 6 Ga. x 3-1/2” Lg 289171 Wire Assembly—Motor Lead...
  • Page 12: Warranty

    If the need should arise, warranty procedure is outlined on the back of your self-addressed, postage paid war- ranty card. Please read and fill out the enclosed warranty card and send it to Ramsey Winch Company. If you have any problems with your winch, please follow instructions for prompt service on all warranty claims.

Table of Contents