Related Manuals for Ramsey Winch HD-P8000
Summary of Contents for Ramsey Winch HD-P8000
- Page 1 OPERATING, SERVICE, AND MAINTENANCE MANUAL MODEL HD-P8000 PLANETARY WINCH (PER JERR-DAN SPECIFICATIONS) CAUTION: READ AND UNDERSTAND THIS MANUAL BEFORE INSTALLATION AND OPERATION OF WINCH. SEE WARNINGS!
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Page 2: Table Of Contents
TABLE OF CONTENTS INTRODUCTIONS ..........3 WARRANTY INFORMATION . -
Page 3: Introductions
Please read and fill out the enclosed warranty card and send it to Ramsey Winch Company. If you have any problems with your winch, please follow instructions for prompt service on all warranty claims. -
Page 4: Warnings
WARNINGS: A MOTOR SPOOL (OPEN CENTER) DIRECTIONAL CONTROL VALVE IS REQUIRED FOR BRAKE OPERATION. CLUTCH MUST BE FULLY ENGAGED BEFORE STARTING THE WINCH. DO NOT DISENGAGE CLUTCH UNDER LOAD. DO NOT LEAVE CLUTCH ENGAGED WHEN WINCH IS NOT IN USE. STAY OUT FROM UNDER AND AWAY FROM RAISED LOADS. -
Page 5: Troubleshooting Guide
TROUBLESHOOTING GUIDE CONDITIONS POSSIBLE CAUSE CORRECTION/ACTION DRUM WILL NOT Winch not mounted squarely, causing Check mounting. ROTATE AT NO LOAD end bearing to bind up Gears damaged Inspect and replace damaged gears DRUM WILL NOT Winch not mounted squarely, causing Check mounting. -
Page 6: Hydraulic System Requirements
HYDRAULIC SYSTEM REQUIREMENTS Refer to the performance charts on page 8 to properly match your hydraulic system to the winch performance. The charts consist of: (1) Line Pull first layer (lb.) vs. Working Pressure (PSI) (2) Line Speed, first layer (FPM) vs. flow (GPM) SYSTEM REQUIREMENTS MOTOR SPOOL (OPEN CENTER) CONTROL VALVE REQUIRED 2500 PSI RELIEF VALVE SETTING... -
Page 7: Performance Charts
PERFORMANCE CHARTS 8000 7000 6000 5000 4000 3000 2000 1000 1000 1500 2000 2500 WORKING PRESSURE (PSI) AT 15 GPM GALLONS PER MINUTE (GPM) BASED ON 15.5 CU. IN. MOTOR OPERATION The best way to get acquainted with how your winch operates is to make test runs before you actually use it. -
Page 8: Cable Installation
CABLE INSTALLATION An “A” or “B” decal on the clutch end bearing indicates the spooling direction of the cable. Also, a letter “A” or “B” is stamped in the end bearing on the clutch end indicating rotation direction. If the decal is damaged or unreadable, contact Customer Service for additional instructions to determine proper direction. - Page 9 INSERT CABLE AS SHOWN FOR "A" ROTATION OVERWOUND APPLICATION. (UNDERWOUND APPLICATION REQUIRES CABLE TO COME UNDER DRUM FROM OPPOSITE DIRECTION AND INSERTED IN THIS SAME CABLE POCKET.) "A" ROTATION DIRECTION "B" ROTATION SETSCREW DIRECTION INSERT CABLE AS SHOWN FOR "B" ROTATION OVERWOUND APPLICATION.
- Page 10 INSTRUCTIONS FOR OVERHAUL HD-P8000 WINCH Take note of mounting configuration for proper mounting of parts during re- assembly. Replace all gaskets, o-rings, and seals during re-assembly. Remove frame assembly (item #2) by removing 8 capscrews (item #15). Disconnect brake tube (item #42) from elbow fittings (item #24) on bottom of end bearing housing and counterbalance valve (item #43).
- Page 11 Remove retaining rings (items #40) with screwdriver. Remove brake parts from end bearing. NOTE POSITION OF O-RINGS AND BACK- UP RINGS BEFORE REMOVAL. Examine brake discs (items #5) and stators (items #4) for signs of wear, and replace if necessary. Examine o-rings (items #28 and 29) and backup rings (items #31 and 33) in brake piston (item #6), as well as o-ring (item #30) and backup ring (item #32) in backup brake piston (item #7) for signs of wear.
- Page 12 Remove tie plates (items #37) from feet of end bearings by unscrewing cap- screws (items #15). Slide motor end bearing (item #9) and drum (item #1) from gear housing end bearing. Remove input shaft (item #11) from end bearing. Inspect shaft and output sun gear (item #8) for damage and replace if necessary.
- Page 13 Remove seal (item #38) from gear housing end bearing (item #10). Loosen nut (item #20) and remove nylon setscrew (item #17). Remove ring gear from gear housing end bearing, if necessary. Remove bushing (item #12) from end bear- ing. Press new bushing into end bearing. Install ring gear, then nylon setscrew and nut.
- Page 14 If necessary, remove and replace the remote shifter assembly (item #3), as fol- lows: Loosen setscrew (item #19) and jam nut on shifter assembly, then unscrew shifter assembly (item #3). Be sure slot in ring gear is not aligned with clutch shifter hole.
- Page 15 Set winch with gear housing end down on work surface. Install well-oiled o-rings and backup rings into grooves on outside of brake pis- ton and backup brake piston as shown in cross-section A-A below. Piston, backup piston, brake discs and stators must be clean and free of grease and oil.
- Page 16 Insert springs (item #41) into pockets in back of brake piston. The two empty pockets should be on opposite sides. Install roll pin (item #35) into new motor coupling below bottom of spline teeth. Insert motor coupling (item #23), engaging it with the discs and the input shaft. Place gasket (item #25) on mounting surface of motor (item #27).
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Page 20: Limited Warranty
Manufacturer, of such part that shall appear to the Manufacturer, upon inspection of such part, to have been defective in material or workmanship. This warranty does not obligate RAMSEY WINCH to bear the cost of labor or transportation charges in connection with the replacement or repair of defective...