Ramsey Winch ATV2500 Owner's Manual

Ramsey Winch ATV2500 Owner's Manual

Atv electric winch

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Note: Fairlead does not attach directly
to winch. Winch shown with mounting
plate, sold separately.
Congratulations
You have purchased the finest winch available
in its service class. It features a highly efficient
3 stage planetary gear set which transmits
torque from a permanent magnet motor. A safe
positive clutch allows free spooling for quick
cable deployment. Your Ramsey winch was
designed and manufactured to provide you with
the utmost in utility. As with any device that
combines power and movement in its use, there
are dangers if improperly used.
At the same time, there are easier and faster
ways for getting the job done if certain precau-
tions are taken first. Please read this manual
carefully. It contains useful ideas in obtaining
the most efficient operation from your Ramsey
Winch and safety procedures you need to know
CAUTION: Read and understand this manual before installation and operation of winch. See Safety Precautions.
ATV2500 WINCH
LAYER OF CABLE
Rated line pull per layer (lbs)
(kgs)
Cumulative cable
(ft)*
capacity per layer
(m)*
(3/16" - 4.8mm - dia. cable)
*CABLE MUST BE UNIFORMLY WOUND ONTO DRUM.
Line pull
(lbs)
first layer
(kgs)
Line speed
(fpm)
first layer
(mpm)
Amp draw
(12v)
Ramsey Winch Company
ATV Electric Winch Model ATV2500
1
2
2500
2090
1800
1133
947
815
7
15
2.12
4.56
NO
500
1000
1500
LOAD
227
453
680
18
17
15
5.5
5.1
4.6
36
60
90
116
before beginning use. When you follow our
guidelines for operation, your Ramsey winch
will give you many years of satisfying service.
Thank you for choosing Ramsey. You will be
glad you have one working for you.
Please Note: Ramsey ATV 2500 winches are
designed primarily for ATV use. This winch is
not designed to be used in industrial applica-
tions (car haulers/carriers, wreckers, hoisting,
etc.), and Ramsey does not warrant it to be
suitable for such use. Ramsey makes a sepa-
rate, complete line of winches for industrial/
commercial use. Please contact the factory for
further information.
OWNER'S MANUAL
3
4
5
1580
1400
716
634
25
37
50
7.6
11.3
15.2
2000
2500
906
1133
12
11
7.5
3.7
3.4
2.3
140
160

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Summary of Contents for Ramsey Winch ATV2500

  • Page 1: Performance Specifications

    Ramsey Winch Company OWNER’S MANUAL ATV Electric Winch Model ATV2500 Note: Fairlead does not attach directly to winch. Winch shown with mounting plate, sold separately. ATV2500 WINCH LAYER OF CABLE Rated line pull per layer (lbs) 2500 2090 1800 1580...
  • Page 2: Table Of Contents

    When ready to begin winching, push and hold H.Modification, alteration, or deviation to the the On/Off button on the transmitter until it flash- winch should only be made by Ramsey Winch es. Do not engage clutch with motor running. Company.
  • Page 3: Techniques Of Operation

    Techniques of Operation Never connect the hook back to the cable. This causes cable damage. Always use a sling or chain The best way to get acquainted with how your of suitable strength. winch operates is to make a few test runs before Observe your winch while winching, if possible, you actually need to use it.
  • Page 4: Winch Operation

    Winch Operation To minimize corrosion of the internal motor com- ponents that may occur due to condensation, The winch clutch allows rapid unspooling of the power the winch in or out periodically. Energizing wire rope for hooking onto the load or anchor point. the motor will generate heat, which will dissipate The clutch is operated by the shifter located on the any moisture buildup in the motor.
  • Page 5: Troubleshooting Guide

    Troubleshooting Guide CONDITION POSSIBLE CAUSE CORRECTION Defective solenoid or stuck solenoid. Jar solenoid assy to free contacts. Check each solenoid MOTOR RUNS IN ONLY by applying +12 volts to coil terminal (it should make an ONE DIRECTION audible click when energized). Defective remote control or low bat- Check winch operation with auxiliary toggle switch.
  • Page 6: Electrical Schematics

    Electrical Schematic - Wireless Remote only Electrical Schematic - Rocker Switch only...
  • Page 7 Electrical Schematic - Wireless Remote and Rocker Switch For certain mounting applications, where the solenoid needs to be mounted at the rear of the vehicle, switch the battery and motor leads. In this case, connect the black w/yellow stripe lead to the positive (+) terminal of the battery, and the longer black lead to the negative (-) terminal.
  • Page 8: Wireless Remote Control Installation

    Wireless Remote Control Installation and Operation Rocker Switch Operation If your winch includes a Wireless Remote Control, Press Rocker Switch toward “IN” position to spool refer to pages 2-4 of Wireless Remote Control cable “IN” and press Rocker Switch toward “OUT” Installation Instructions for instructions for installing position to spool cable “OUT”.
  • Page 9 Installing the Rocker Switch For clarification, see wiring schematic on pages 6-7. 1. Install green Wire Connector (item #18-20) to green wire on Rocker Switch (item #17) and black Wire Connector (item #18-19) to black wire on Rocker Switch, as shown at right. 2.
  • Page 10 4. Install the Mounting Arm (item #18-7) to the 3. Connect Black Battery Lead to “E” terminal Handle Bar Clamps using a 7/8” long #10 on Solenoid and route to negative (-) vehicle screw (item #18-10), shake-proof washer (item battery terminal but do not connect. #18-17), and locknut (item #18-3).
  • Page 11 NOTES...
  • Page 12: Winch Parts List

    ATV2500 Parts List ITEM NO. PART NO. DESCRIPTION 251214 MOTOR KIT 251247 MOTOR END GEAR SET KIT 251191 CLUTCH KIT 251192 CABLE DRUM KIT 251193 CABLE & HOOK KIT 251213 CLUTCH END GEAR KIT 251236 ROLLER FAIRLEAD KIT 251195 BUSHING KIT...
  • Page 13 ATV 2500 PARTS...
  • Page 14 * 18. Hardware Kit Item Qty. Description 18-1 CABLE TIES, PKG. (NOT PICTURED) 18-2 HANDLE BAR CLAMP BRACKET 18-3 LOCKNUT - #10-24NC HEX BLACK 18-4 LOCKNUT - #10-24NC HEX ZINC 18-5 LOCKWASHER - 3/8 MED SECTION ZINC (FAIRLEAD MTG) 18-6 LOCKWASHER - 5/16 MED SECTION ZINC (WINCH MTG) 18-7 MOUNTING ARM BRACKET...
  • Page 15 NOTES...
  • Page 16: Warranty

    If field service at the request of the buyer is rendered and the fault is found not to be with Ramsey Winch Company’s product, the buyer shall pay the time and expense of the field representative. Bills for service, labor or other expenses which have been incurred by the buyer without express approval or authorization by Ramsey Winch Company will not be accepted.

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