Table Of Contents - Toro Groundsmaster 3500-D Operator's Manual

Contents
Safety ....................................................................... 4
General Safety ................................................... 4
Safety and Instructional Decals .......................... 5
Setup ...................................................................... 10
1 Activating, Charging, and Connecting the
Battery ...........................................................11
2 Checking the Angle Indicator ......................... 12
3 Installing the CE Decal................................... 12
4 Installing the Hood Latch................................ 12
5 Installing the Exhaust Guard .......................... 14
6 Adjusting the Lift Arms ................................... 15
7 Adjusting the Carrier Frame ........................... 16
8 Adjusting the Height of Cut............................. 16
9 Adjusting the Roller Scraper........................... 17
10 Installing the Mulching Baffle........................ 18
Product Overview ................................................... 18
Controls ........................................................... 18
Specifications .................................................. 21
Attachments/Accessories ................................. 22
Before Operation ................................................. 22
Before Operation Safety ................................... 22
Adding Fuel ...................................................... 23
Checking the Engine-Oil Level.......................... 24
Checking the Cooling System ........................... 24
Checking the Hydraulic System ........................ 24
Selecting a Blade.............................................. 24
Choosing Accessories ...................................... 25
Checking the Safety-Interlock System .............. 25
During Operation ................................................. 26
During Operation Safety ................................... 26
Starting the Engine ........................................... 27
Shutting Off the Engine..................................... 27
Standard-Control Module (SCM) ...................... 28
Operating Tips ................................................. 30
After Operation .................................................... 31
After Operation Safety ...................................... 31
Hauling the Machine ......................................... 31
Locating the Tie-Down Points ........................... 31
Pushing or Towing the Machine ........................ 32
Maintenance ........................................................... 33
Recommended Maintenance Schedule(s) ........... 33
Daily Maintenance Checklist............................. 34
Pre-Maintenance Procedures .............................. 35
Maintenance Safety.......................................... 35
Preparing the Machine for Maintenance............ 35
Removing the Hood .......................................... 35
Using the Cutting Deck Service Latch
...................................................................... 36
Lubrication .......................................................... 37
Greasing the Bearings and Bushings ................ 37
Engine Maintenance ........................................... 40
Engine Safety ................................................... 40
Servicing the Air Cleaner .................................. 40
Servicing the Engine Oil.................................... 42
Fuel System Maintenance ................................... 43
Draining the Fuel Tank ...................................... 43
Servicing the Water Separator .......................... 43
Bleeding the Fuel System ................................. 44
Bleeding Air from the Injectors .......................... 44
Electrical System Maintenance ........................... 45
Electrical System Safety ................................... 45
Servicing the Battery......................................... 45
Servicing the Fuses .......................................... 45
Drive System Maintenance .................................. 46
Checking the Tire Pressure............................... 46
Checking the Torque of the Wheel-Lug
Nuts .............................................................. 46
Adjusting the Traction Drive for Neutral ............. 46
Cooling System Maintenance .............................. 47
Cooling System Safety ..................................... 47
Checking the Cooling System ........................... 47
Cleaning the Cooling System............................ 48
Brake Maintenance ............................................. 49
Adjusting the Parking Brake.............................. 49
Belt Maintenance ................................................ 49
Servicing the Engine Belts ................................ 49
Controls System Maintenance ............................. 50
Adjusting the Throttle........................................ 50
Hydraulic System Maintenance ........................... 51
Hydraulic System Safety................................... 51
Checking the Hydraulic System ........................ 51
Changing the Hydraulic Filter............................ 52
Changing the Hydraulic Fluid ............................ 52
Checking the Hydraulic Lines and
Hoses............................................................ 53
Cutting Unit Maintenance ..................................... 53
Separating the Mower Decks from the
Traction Unit.................................................. 53
Mounting the Mower Decks to the Traction
Unit ............................................................... 54
Servicing the Blade Plane................................. 54
Servicing the Front Roller ................................. 55
Blade Safety ..................................................... 56
Servicing the Blade........................................... 56
Storage ................................................................... 58
Storing the Battery ............................................ 58
Preparing the Traction Unit ............................... 58
Preparing the Engine ........................................ 58
Preparing the Cutting Deck............................... 58
3