VESTEL EVC04 Series Installation Manual
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VESTEL EVC04 Series Installation Manual

Electric vehicle charger
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ELECTRIC VEHICLE CHARGER
EVC04 Series
Installation Guideline

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Summary of Contents for VESTEL EVC04 Series

  • Page 1 ELECTRIC VEHICLE CHARGER EVC04 Series Installation Guideline...

  • Page 2: Table Of Contents

    6.3.7.4.2 - POWER OPTIMIZER WITH EXTERNAL CURRENT TRANSFORMER (CT) (Optional)................30 6.3.8 - MODE SELECTION SWITCH SETTINGS ............31 6.3.9 - LOAD SHEDDING ................32 6.3.10 - MONITORING OF WELDED RELAY CONTACTS FAILURE ......33 6.3.11 - FACTORY RESET ................34 © 05.2023 VESTEL - All rights reserved English - 1...
  • Page 3 6.6.3.8. - Load Shedding Minimum Current: ..........55 6.6.4 - CHANGE OCPP SETTINGS OF THE DEVICE ..........55 6.6.5 - CHANGE NETWORK INTERFACES SETTINGS OF THE DEVICE .....57 6.6.6 - CHANGE STANDALONE MODE SETTINGS OF THE DEVICE ......59 © 05.2023 VESTEL - All rights reserved English - 2...
  • Page 4 6.7.8 - MAKING SYSTEM MAINTANENCE OF THE DEVICE ........73 6.7.9 - FIRMWARE UPDATE SCREEN (With display models) ........74 7 - UK REGULATION CHANGES ACCORDING TO SMART CHARGING (OPTIONAL) ....77 © 05.2023 VESTEL - All rights reserved English - 3...

  • Page 5: Safety Information

    Moreover, the charging station must not be exposed to splashes or spray of liquids. • Do not touch the terminals, the electric vehicle connector and other hazardous live parts of the charging station with sharp metal objects. © 05.2023 VESTEL - All rights reserved English - 4...

  • Page 6: Grounding Warnings

    • In order to avoid the risk of fire or electric shock, do not use the device with extension cords. To avoid danger, if the mains cable or vehicle cable is damaged, it must be replaced by the manufacturer, its service agent or by similarly qualified persons. © 05.2023 VESTEL - All rights reserved English - 5...

  • Page 7: Warning For Wall Installation

    C : Attached cable with Type-2 vehicle connector 4th Asterisk (*) can include combinations of the following: Blank : B2B variant without RFID cards inside package R : B2B variant with RFID cards inside package Cabinet EVC04 © 05.2023 VESTEL - All rights reserved English - 6...

  • Page 8: Model Description

    EVC04-E11-W-C EVC04-E11-WDM-S EVC04-E11-WDM-C EVC04-E22-WLDM-S EVC04-E22-WLDM-C EVC04-E22-WLDM-S(R) EVC04-E22-WLDM-C(R) EVC04-E22-WLPDM-S EVC04-E22-WLPDM-C EVC04-E22-WLDSCM-S EVC04-E22-WLDSCM-C * Depends on customer request, CT can be ordered separately and can be connected to embedded Power Optimizer board. © 05.2023 VESTEL - All rights reserved English - 7...

  • Page 9: General Information

    Product Label cable gland nut Charging cable Charging station communication Charging station communication cable gland nut cable gland nut Charging station supply inlet Charging station supply inlet gland nut gland nut © 05.2023 VESTEL - All rights reserved English - 8...

  • Page 10: Dimensional Drawings

    3.2 - DIMENSIONAL DRAWINGS 3.2.1 - Model without display 135.0 315.0 177.5 460.0 101.0 181.0 3.2.2 - Model with display 135.0 315.0 177.5 460.0 101.0 181.0 © 05.2023 VESTEL - All rights reserved English - 9...

  • Page 11: 4- Equipment, Tools And Accessories Required

    Torx T25 security Volt Indicator Water level screwdriver Flathead screwdriver Right angle screwdriver (tip width 2.00-2.5 Pointed spudger adapter/Torx T20, safety tip Ethernet cable RJ45 crimping tool cat5e or cat6 © 05.2023 VESTEL - All rights reserved English - 10...

  • Page 12: Technical Specification

    LTE: B1 (2100 MHz), B3 (1800 MHz), B7 (2600 MHz), B8 (900 MHz), B20 (800 MHz), B28A (700 MHz) WCDMA: B1 (2100 MHz), B8 (900 MHz) GSM: B3 (1800 MHz), B8 (900 MHz) © 05.2023 VESTEL - All rights reserved English - 11...
  • Page 13 Impact Protection IK10 (Optional display have IK08 protection) Usage Conditions Temperature -35 °C to 55 °C (without direct sunlight) Humidity 5% - 95% (relative humidity, non- condensing) Altitude 0 - 4,000m © 05.2023 VESTEL - All rights reserved English - 12...

  • Page 14: 6- Installing Charging Station

    Torx T20 Security IP for the screws that are used to L-Wrench mount the charging station to the wall. Disassembling and fastening cable Wrench glands RCCB Wrench(Optional) To open the RCCB cover © 05.2023 VESTEL - All rights reserved English - 13...
  • Page 15 E7-W and E11-W to Local RFID List variants) Installation Guide Installation Manual 1 Set ELECTRIC VEHICLE CHARGER EVC04 Series Instruction Book User Manual 1 Set ELECTRIC VEHICLE CHARGER EVC04 Series © 05.2023 VESTEL - All rights reserved English - 14...

  • Page 16: Product Installation Steps

    Please power off the charging station mains supply Remove the cover screws with Torx T20 security L-Wrench or Right Angle Screwdriver Adapter using Torx T20 Security Bit. Open the cover © 05.2023 VESTEL - All rights reserved English - 15...

  • Page 17: Wall Mount Installation

    To close the cover of the charging station, tighten the cover screws which you were removed with Torx T20 Security L-Wrench or Right Angle Screwdriver Adapter using Torx T20 Security Bit. Mounting the charging station on the wall is finished. © 05.2023 VESTEL - All rights reserved English - 16...
  • Page 18 Before next step (7), Please check the instructions for Single Phase or Three Phase cable connections. © 05.2023 VESTEL - All rights reserved English - 17...
  • Page 19 Wrench AC Mains Cable Wrench Data cable Before closing the cover of the charging station, check next instructions if any function related to these sections are used. © 05.2023 VESTEL - All rights reserved English - 18...

  • Page 20: 3- Single Phase Charging Station Ac Mains Connection

    For single phase IT Grid installation, wiring diagram which is shown below should be used. Also grounding type should be set to “IT Grid” from the ”Installation settings” menu in web user interface. © 05.2023 VESTEL - All rights reserved English - 19...

  • Page 21: 4- Three Phase Charging Station Ac Mains Connection

    If the unit detects broken PEN, it automatically goes into error mode and can only be cleared by power cycling the charge point i.e. powering off and back on again. The unit should be reset to get over the error. © 05.2023 VESTEL - All rights reserved English - 20...

  • Page 22: Adjusting Current Limiter

    32 A 32 A 30 A 40 A 32 A 40 A Table-8 10 A 10 A 16 A 16 A 20 A Phase 25 A 30 A 32 A Table-7 © 05.2023 VESTEL - All rights reserved English - 21...

  • Page 23: Dip Switch Settings

    Brief descriptions of the DIP switch pin settings can be found in below table. Pin Number Description Pin-1 Reserved Pin-2 External Enable Input Functionality Pin-3 Locked Cable Function (only for socket models) Pin-4-5-6 Power Optimizer (Requires Optional Accessories) © 05.2023 VESTEL - All rights reserved English - 22...

  • Page 24: Data Cable Connection

    Power optimizer measurement cable c. Ethernet daisy chain connection cables (Optional) d. Load shedding triggering signal cable e. Shunt trip module control signal cable for welded relay contact failure © 05.2023 VESTEL - All rights reserved English - 23...

  • Page 25: External Enable Input Functionality

    If the external relay (RL) is in non-conducting (open), the charging station will not be not be able to charge the electric vehicle. You can connect potential free input signals as shown in above circuitry (see figure). © 05.2023 VESTEL - All rights reserved English - 24...
  • Page 26 Cable Terminal Cable Color 1 (CN2-1) Green 2 (CN2-2) Green + White Green © 05.2023 VESTEL - All rights reserved English - 25...

  • Page 27: Locked Cable Function (Model With Socket)

    Turn on the power to your charging station. plug the charging cable to the socket outlet. The cable becomes locked and the charging station starts behaving as a cable model. © 05.2023 VESTEL - All rights reserved English - 26...

  • Page 28: Power Optimizer (Requires Optional Accessories)

    Last 3 DIP switch pins (4,5,6) shown in figure below corresponds to binary digits of the maximum current value as shown in the table. When 4, 5, 6 pins are in OFF position, power optimizer functionality is disabled. © 05.2023 VESTEL - All rights reserved English - 27...

  • Page 29: Power Optimizer With External Mid Meter

    Power Optimizer Meter should be placed just after the main switch of the house as shown in the figure. Power Optimizer Meter wiring connections can be made according to the information below. © 05.2023 VESTEL - All rights reserved English - 28...
  • Page 30 10-11: A-B (COM) Modbus connection over RS485 for single phase charging station models. Related board wiring of Power Optimizer connections can be made as shown below: Cable Terminal Cable Color Description 6 (CN20-2) White Blue A (COM) 5 (CN20-1) Blue B (COM) © 05.2023 VESTEL - All rights reserved English - 29...

  • Page 31: Power Optimizer With External Current Transformer (Ct) (Optional)

    The DIP switch on the control board should be set as shown in figure below and table below. CAT5 cable length < 100m Dip Switch Position Table Phase 1 Phase 2 Phase 3 CT1 CT2 CT3 © 05.2023 VESTEL - All rights reserved English - 30...

  • Page 32: Mode Selection Switch Settings

    TIC (Tele Information Client) I1-I2 signal and reacts accordingly for peak/off peak time charging and regulates its charging power for dynamic load management according to the information sent by the meter via TIC signal. © 05.2023 VESTEL - All rights reserved English - 31...

  • Page 33: Load Shedding

    Cable Terminal Input Load Shedding Input + Load shedding Input – Load Shedding Input State Behaviour Opened Contact Charge with max. available current Closed Contact Charge with 8A © 05.2023 VESTEL - All rights reserved English - 32...

  • Page 34: Monitoring Of Welded Relay Contacts Failure

    RCCB (or MCB) at the fuse box of the charging station. The circuitry block diagram that must be used at the fuse box of the charging station is shown below. RCCB SHUNT EVSE 230V TRIP L1_W CN33 CN33 © 05.2023 VESTEL - All rights reserved English - 33...

  • Page 35: Factory Reset

    • The first RFID card which is registered within this 60 seconds of duration will be the new master RFID card. Please follow instructions to register RFID user card which is used during charging process. © 05.2023 VESTEL - All rights reserved English - 34...

  • Page 36: Setting Ethernet Port Of Charger To Static Ip In Standalone Usage

    Note: You can also use factory reset function to set the LAN interface back to DHCP mode again but please well note that all other parameters will be set to factory default parameters. © 05.2023 VESTEL - All rights reserved English - 35...

  • Page 37: Web Configuration Interface Enable / Disable

    Daisy-Chain connection can be done as shown in Figure. Here, Ethernet router/switch/hub is used to route the traffic in the medium and any device can communicate with the back-end server © 05.2023 VESTEL - All rights reserved English - 36...

  • Page 38: Ocpp Connection

    Make sure the charging station is powered-off. 6.4.1 - CONNECT OCPP OVER CELLULAR NETWORK (Optional) Insert the micro SIM card in the SIM card slot on cellular module as shown in the below figure. © 05.2023 VESTEL - All rights reserved English - 37...

  • Page 39: Connect Ocpp Over Ethernet

    8 individual wires. them in the following order: white/orange, solid orange, white/green, solid blue, white/blue, solid green, white/brown, solid brown. © 05.2023 VESTEL - All rights reserved English - 38...
  • Page 40 The closer the and repeat this step to ensure a proper crimp. wire ends are trimmed, the better your final plug-in connection will be. Termination is complete. © 05.2023 VESTEL - All rights reserved English - 39...

  • Page 41: Commissioning

    • Network Interface Settings : Cellular, Ethernet, Wi-Fi, Wi-Fi Hotspot • Standalone mode settings • Local Load Management : General Settings • System Maintanence: Log Files,Firmware Updates,Configuration BackUp&Restore,System Reset,Administration Password,Factory Default Configuration © 05.2023 VESTEL - All rights reserved English - 40...

  • Page 42: Connect Pc To The Same Network With Smart Board

    You can enter the system with: Default username = admin Default password = admin You can change password with Change Password Button in login page or Administration Password section in the System Maintanence tab. © 05.2023 VESTEL - All rights reserved English - 41...
  • Page 43 After submitting this page you will be redirected to login page. Also if you don’t want to change the password you can turn back the login page with “Back To Login”. Changing password is important for your security. © 05.2023 VESTEL - All rights reserved English - 42...

  • Page 44: Opening The Web Configuration Interface Via Wifi Hotspot

    The user name and password information to access the web configuration interface are as follows. User name: admin Password: admin Note: The maximum number of users that can connect to the WEB configuration interface via Wi-Fi hotspot is 3. Supports 2.4 Ghz. © 05.2023 VESTEL - All rights reserved English - 43...

  • Page 45: Product Variants

    No connection Connect with laptop though LAN to the local Web UI Standalone Master card registered only Select WLAN Select Select Select LAN_WAN Standalone pre-set pre-set LAN_APN Connect Connect Connect Connect © 05.2023 VESTEL - All rights reserved English - 44...

  • Page 46: Default Setting "E.on Auto-Detect

    Connect with laptop though LAN to the local Web UI Connect Connect Select Select E.ON Select Select WLAN LAN_WAN Auto-Detect Standalone pre-set pre-set Mobile network_ LAN_APN Connect Connect Connect Connect © 05.2023 VESTEL - All rights reserved English - 45...

  • Page 47: Web Configuration Interface

    Technician can select display language from the general settings page. Available languages for display language are as shown in figure below for now. After selecting the language, user can save selection by “Save Button”. © 05.2023 VESTEL - All rights reserved English - 46...

  • Page 48: Display Backlight Settings

    “Sunrise Time” defines the transition time of low to high backlight level. Similary, “Sunset Time” defines the transition time of high to low backlight level. Sunrise and sunset time based configuration is periodic daily setting. © 05.2023 VESTEL - All rights reserved English - 47...

  • Page 49: Standby Led Behaviour

    Standby Led Behaviour can be on or off. 6.6.2.5 - Display Service Contact Info Technician can enter the requested contact info of the service from this menu to be able to shown in display. © 05.2023 VESTEL - All rights reserved English - 48...

  • Page 50: Logo Settings

    Technician can change the display logo of the station from the logo settings by uploading the required logo. The new logo should be in 80x80 pixels and .png format. 6.6.2.7 - Display QR Code You can upload or remove QR code from the general settings page. © 05.2023 VESTEL - All rights reserved English - 49...

  • Page 51: Scheduled Charging

    Earthing System Tab in web configuration interface. If Earthing Type is selected as IT, the protective earth error check is disabled. In web configuration interface, earthing type is “TN/TT” by default. © 05.2023 VESTEL - All rights reserved English - 50...

  • Page 52: Current Limiter Settings

    Note: For example, if the charging station’s current limiter is set to 16A in hardware and it is written and set 32A in web configuration interface, the station takes 16A. © 05.2023 VESTEL - All rights reserved English - 51...

  • Page 53: Unbalanced Load Detection

    Power Limit for Phase1 or Phase2 will be 5,6 kW (1 kW + 4.6 kW) If voltage is 230, current limit will be 5600/230 = 24A. General Formula; Power Limit = (Minimum Power + 4.6) (kW) Current limit = Power Limit / Voltage (Amps) © 05.2023 VESTEL - All rights reserved English - 52...

  • Page 54: External Enabled Input

    Default value for this option is set as disabled but if the user wants to use external enable input function, the setting should be set as “enabled”. 6.6.3.5 - Lockable Cable This option is set “disabled” in web configuration user interface by default. © 05.2023 VESTEL - All rights reserved English - 53...

  • Page 55: Charging Mode Selection And Power Optimizer Configuration

    For Power Optimizer Total Current Limit, The value mentioned in section “POWER OPTIMIZER” can be set from web configuration interface as shown in figure below. 6.6.3.7 - Location In this part, you can select Location from Web configuration. Options are Indoor and Outdoor. © 05.2023 VESTEL - All rights reserved English - 54...

  • Page 56: Load Shedding Minimum Current

    For now, the only available OCPP version is OCPP 1.6, so it will be selected as default. The Central System Address and Charge Point Id are mandatory fields for saving this page. © 05.2023 VESTEL - All rights reserved English - 55...
  • Page 57 Also if you make changes and you don’t save them before the leaving that page, you will see the warning as shown below. © 05.2023 VESTEL - All rights reserved English - 56...

  • Page 58: Change Network Interfaces Settings Of The Device

    If you select Ethernet or Wi-Fi IP Settings as “Static”; “IP Address”, “Network Mask”, Default Gateway” and “Primary DNS” spaces are mandatory. If you set Wi-Fi as enabled, “SSID”, “Password” and “Security” are mandatory. You should fill all spaces in suitable formats. CELLULAR © 05.2023 VESTEL - All rights reserved English - 57...
  • Page 59 WLAN When you finish it, click “Save” button. WIFI HOTSPOT Details are described in section “OPENING WEB CONFIGURATION INTERFACE VIA WIFI HOTSPOT” © 05.2023 VESTEL - All rights reserved English - 58...

  • Page 60: Change Standalone Mode Settings Of The Device

    Select “Autostart” mode to allow charging without the need for authorization. It will be enough to plug to start charging. If you are done with mode selection, click “Save” button and reboot the device. © 05.2023 VESTEL - All rights reserved English - 59...

  • Page 61: Local Load Management Of The Device

    With the help of dedicated power optimizer option, EV Charging station can manage the power limit based on the available power. When the household appliances consumes more, the charger consumes less and doesn’t overload the main switch. © 05.2023 VESTEL - All rights reserved English - 60...

  • Page 62: Star Topology

    Block diagrams for static and dynamic supply in star network topology are provided as below. 6.6.7.4.1 - Static Supply Star Topology: Local Load Management configuration of static supply. © 05.2023 VESTEL - All rights reserved English - 61...

  • Page 63: Dynamic Supply Star Topology

    Interfaces” menu. In this scenario, all the charging stations get their IP addresses from the DHCP server inside master charging station. Block diagrams for static and dynamic supply in daisy chain network topology are provided as below. 6.6.7.5.1 - Static Supply Daisy Chain Topology: © 05.2023 VESTEL - All rights reserved English - 62...

  • Page 64: Dynamic Supply Daisy Chain Topology

    When you want to enter to the web configuration interface in the first time, you will see the warning as “We recommend you to change your default password from system maintenance menu”. You can enter the system with: © 05.2023 VESTEL - All rights reserved English - 63...
  • Page 65 Load management option is “disabled” by default. After accessing to configuration web interface, you need to tab “Local Load Management” menu and select “Master/Slave” in “Load management Option”. “Charge Point Role” should be selected as “Slave” as shown in below menus. © 05.2023 VESTEL - All rights reserved English - 64...

  • Page 66: Configuration Of Master Charging Station

    When you want to enter to the web configuration interface in the first time, you will see the warning as “We recommend you to change your default password from system maintenance menu”. You can enter the system with: © 05.2023 VESTEL - All rights reserved English - 65...
  • Page 67 Load management option is “disabled” by default. After accessing to configuration web interface, you need to tab “Local Load Management” menu and select “Master/Slave” in “Load management Option”. “Charge Point Role” should be selected as “Master” as shown in the image below. © 05.2023 VESTEL - All rights reserved English - 66...
  • Page 68 “dynamic” current limit. For static current limit, “static” option should be selected. For dynamic current measurement, “MID” should be selected in “supply type”. Note that dynamic current limit setting needs optional current measurement accessories. © 05.2023 VESTEL - All rights reserved English - 67...
  • Page 69 First out” and “Combined” modes. Combined mode needs extra configuration as “Fifo Charging Percentage” which effects the share between equally shared and first-in first-out calculations of the load managament algorithm. There are 3 different scenarios of load management usage: © 05.2023 VESTEL - All rights reserved English - 68...

  • Page 70: Equally Shared

    This type of load management is more oriented for fleets in order to let them have more fully charged EVs when they need. The available power is redistributed and when a new EV arrives, it waits until an EV finishes its charge or leaves the charging point. © 05.2023 VESTEL - All rights reserved English - 69...

  • Page 71: Combined Load Management

    After master charging station discovers all the slave charging stations, then you can make other required settings of each connector one by one © 05.2023 VESTEL - All rights reserved English - 70...
  • Page 72 If the selected connector is required to be prioritized over the other charging stations, you can set “VIP Charging” as enabled as shown in the image below. © 05.2023 VESTEL - All rights reserved English - 71...
  • Page 73 Other parameters are just read only information from the connectors, which can be updated to the latest values by refreshing the configuration web interface. © 05.2023 VESTEL - All rights reserved English - 72...

  • Page 74: Making System Maintanence Of The Device

    See the Firmware Update Screen Flow section. When the firmware update is complete, the charger automatically restarts. You can view the latest firmware version of the loader from the webconfig user interface on the main page. © 05.2023 VESTEL - All rights reserved English - 73...

  • Page 75: Firmware Update Screen (With Display Models)

    ‘Restore Config File’ button and load the backup file. The system only accepts .bak files. On the SYSTEM RESET page, you can perform Soft Reset and Hard Reset by clicking the buttons. © 05.2023 VESTEL - All rights reserved English - 74...
  • Page 76 On the ADMINISTRATION PASSWORD pagepage, you can change your web configuration access password.The new password must contain at least 1 lower case letter, 1 upper case letter, 1 numeric character and at least 6 characters.All spaces are mandatory. © 05.2023 VESTEL - All rights reserved English - 75...
  • Page 77 On the FACTORY DEFAULT CONFIGURATION page, it is possible to perform a factory reset of the device. © 05.2023 VESTEL - All rights reserved English - 76...

  • Page 78: Regulation Changes According To Smart Charging (Optional)

    “Waiting for random delay, Charging will start at hh:mm” will be shown on the screen as below while OCPP mode and random delay mode are active sync of the time information from the server. © 05.2023 VESTEL - All rights reserved English - 77...
  • Page 79 Continue charging at the end of off-peak interval (Enabled / Disabled) vi. Continue charging without re-authentication after power loss (Enabled / Disabled) Off-peak charging function will be active if and only if device is connected to the central system. © 05.2023 VESTEL - All rights reserved English - 78...
  • Page 80 For the unit in standalone mode the settings will be as above. For Standalone modes, off peak charging will be hidden because of the time sync issue. Randomised Delay Maximum Duration, can take values between 0 and 1800. © 05.2023 VESTEL - All rights reserved English - 79...
  • Page 81 VESTEL Holland B.V UK Branch,1 Waterside Drive, Langley, Berkshire, SL3 6EZ 50680678...

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