Danfoss BOCK UL-HGX24 CO2 T Series Operating Manual page 3

Contents
3 Areas of application....................................................................................................... 8
3.1 Refrigerants........................................................................................................................... 8
3.2 Oil charge.............................................................................................................................. 8
3.3 Limits of application.............................................................................................................. 9
4 Compressor assembly................................................................................................... 10
4.1 Storage and transportation.................................................................................................... 10
4.2 Setting up.............................................................................................................................. 10
4.3 Connecting the pipelines - solder system.............................................................................. 11
4.4 Connecting the pipelines - cutting ring system..................................................................... 11
4.5 Pipes...................................................................................................................................... 12
4.6 Flange shut-off valves (HP/LP).............................................................................................. 12
4.7 Laying suction and pressure lines......................................................................................... 13
4.8 Operating the shut-off valves................................................................................................ 13
4.9 Operating mode of the lockable service connections............................................................ 14
4.10 Oil return................................................................................................................................ 14
4.11 Suction pipe filter................................................................................................................... 14
5 Electrical connection..................................................................................................... 15
5 General safety........................................................................................................................ 15
5.1 Information for contactor and motor contactor selection....................................................... 15
5.2 Connection of the driving motor............................................................................................. 16
5.3 Circuit diagram for direct start 230 V Δ / 400 V Y................................................................. 18
5.4 Electronic trigger unit INT69 G.............................................................................................. 20
5.5 Connection of the electronic trigger unit INT69 G.................................................................. 20
5.6 Functional test of the electronic trigger unit INT69 G............................................................ 20
5.7 Oil sump heater...................................................................................................................... 21
5.8 Selection and operation of compressors with frequency converters..................................... 21
6 Commissioning.............................................................................................................. 22
6.1 Preparations for start-up....................................................................................................... 22
6.2 Pressure strength test........................................................................................................... 22
6.3 Leak test................................................................................................................................ 22
6.4 Evacuation............................................................................................................................. 23
6.5 Refrigerant charge................................................................................................................. 23
6.6 Start-up................................................................................................................................. 24
6.7 Pressure switch..................................................................................................................... 24
6.8 Pressure relief valves............................................................................................................. 25
6.9 Avoiding slugging................................................................................................................... 26
6.10 Filter dryer............................................................................................................................. 26
7 Maintenance.................................................................................................................. 26
7.1 Preparation............................................................................................................................ 26
7.2 Work to be carried out........................................................................................................... 27
7.3 Spare parts recommendation / accessories.......................................................................... 27
7.4 Lubricants / oil....................................................................................................................... 27
7.5 Decommissioning.................................................................................................................. 27
8 Technical data............................................................................................................... 28
9 Dimensions and connections........................................................................................ 32
10 Declaration of incorporation......................................................................................... 34
11 UL-Certificate of Compliance........................................................................................ 36
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