Dynapac CC224C Instruction Manual

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Instruction manual

Operating & Maintenance

4812159701_C.pdf

Vibratory roller

CC224C/324C

CC2200C/3200C

Cummins QSB 3.3 (IIIA/T3)

Deutz TCD 3.6 L04 (IIIB/T4i), (IIIB/T4f)

Serial number

10000312xxA009632 -

10000316xxA010919 -

10000337xxA015716 -

10000341xxA011334 -

10000424xxA0xxxxx -

10000428xxA022376 -

Translation of original instruction

Reservation for changes

Printed in Sweden

Engine

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Summary of Contents for Dynapac CC224C

Page 1 Instruction manual Instruction manual Operating & Maintenance Operating & Maintenance 4812159701_C.pdf 4812159701_C.pdf Vibratory roller Vibratory roller CC224C/324C CC224C/324C CC2200C/3200C CC2200C/3200C Engine Engine Cummins QSB 3.3 (IIIA/T3) Cummins QSB 3.3 (IIIA/T3) Deutz TCD 3.6 L04 (IIIB/T4i), (IIIB/T4f) Deutz TCD 3.6 L04 (IIIB/T4i), (IIIB/T4f)
Page 3: Table Of Contents
Table of Contents Introduction ..........................1 The machine ....................1 Intended use ....................1 Warning symbols..................1 Safety information ..................1 General ....................... 2 CE marking and Declaration of conformity..........3 Safety - General instructions....................5 Safety - when operating ......................7 Driving near edges ..................
Page 4 Dimensions, side view................16 Dimensions, top view ................17 Weights and volumes................18 Working capacity..................18 General ..................... 19 Hydraulic system..................20 Air Conditioning / Automatic Climate Control (ACC) (Optional) ....20 Tightening torque ..................21 Machine description ....................... 23 Diesel engine ....................
Page 5 Forward & Reverse lever ................37 Function descriptions ................37 Forward & Reverse lever ................38 Function descriptions ................38 Display explanations ................. 38 Machine alarm................... 42 "MAIN MENU" ................... 43 "USER SETTINGS" ..............44 "MACHINE SETTINGS".............. 45 "SERVICE MENU" ..............45 "ABOUT"..................
Page 6 Control panel, adjustments ............... 57 Operator's seat - Adjustment..............58 Belt reminder..................... 58 Operator's seat, comfort - Adjustments............. 59 Parking brake .................... 59 Display - Control..................60 Interlock..................... 61 Operator position..................62 View ......................62 Starting ........................63 Starting the engine ..................63 Display when activating choice via the button set........
Page 7 Long-term parking........................75 Engine ....................... 75 Battery....................... 75 Air cleaner, exhaust pipe................75 Watering system ..................75 Fuel tank ....................75 Hydraulic reservoir ..................75 Hoods, tarpaulin ..................76 Steering cylinder, hinges, etc..............76 Miscellaneous ........................77 Lifting ........................77 Locking the articulation ................
Page 8 General ..................... 91 Every 10 hours of operation (Daily)............92 After the FIRST 50 hours of operation ............92 Every 50 hours of operation (Weekly)............93 Every 250 hours of operation (Monthly) ............ 93 Every 500/1500 hours of operation ............94 Every 1000 hours of operation ..............
Page 9 Fuel filter - Draining................. 109 Drum gear - Checking the oil level ............110 Tires - Tire pressure................111 Maintenance - 250h ......................113 Diesel engine Oil change ....................113 Engine Replacing oil filter..................114 Hydraulic fluid cooler Checking - Cleaning................114 Battery - Check condition ..................
Page 10 Rubber elements and attachment screws Check ...................... 122 Seat bearing - Lubrication ............... 122 Hydraulic reservoir cap - Check .............. 123 Air conditioning (Optional) - Inspection....................123 Air conditioning (Optional) Drying filter - Inspection ................124 Edge cutter (Optional) - Lubrication .................... 124 Maintenance - 1000h ......................
Page 11 Seat bearing - Lubrication ............... 134 Hydraulic reservoir cap - Check .............. 134 Fresh air filter - Replacing ............... 135 Air conditioning (Optional) - Overhaul ....................135 Air conditioning (Optional) Drying filter - Inspection ................136 Steering hitch - Tightening ..............136 Maintenance - 2000h ......................
Page 12 Hydraulic reservoir cap - Check .............. 146 Hydraulic reservoir Fluid change.................... 147 Fuel tank - Cleaning....................147 Watering system - Draining....................148 Water tank - Cleaning ................148 Steering joint - Check................149 Fresh air filter - Replacing ............... 149 Air conditioning (Optional) - Overhaul ....................
Page 13: Introduction
Introduction Introduction The machine Dynapac CC224CHF/CC324CHF/CC2200C/CC3200C is a self-propelled vibratory combination roller in 8 metric tonnes class featuring 1500/1730 mm (59/68 in) wide steel drum front and four smooth rubber tires at rear. The machine is equipped with drive, brakes, vibration and timer for water sprinkler on the drum.
Page 14: General
Introduction The safety manual supplied with the machine The safety manual supplied with the machine must be read by all roller operators. Always must be read by all roller operators. Always follow the safety instructions. Do not remove follow the safety instructions. Do not remove the manual from the machine.
Page 15: Ce Marking And Declaration Of Conformity
10 and 50 hours of operation can be performed by the machine operator. Other maintenance intervals must be carried out by accredited (Dynapac) service personnel. Additional instructions for the engine can be Additional instructions for the engine can be found in the manufactuer's engine manual.
Page 16 Introduction 4812159701_C.pdf 2018-06-11...
Page 17: Safety - General Instructions
Safety - General instructions Safety - General instructions (Also read the safety manual) The operator must be familiar with the contents of the OPERATION section The operator must be familiar with the contents of the OPERATION section before starting the roller. before starting the roller.
Page 18 Changes are only to be made after written approval has been given safety. Changes are only to be made after written approval has been given by Dynapac. by Dynapac. 18. Avoid using the roller before the hydraulic fluid has reached its normal 18.
Page 19: Safety - When Operating
Safety - when operating Safety - when operating Prevent persons from entering or remaining in Prevent persons from entering or remaining in the danger area, i.e. a distance of at least 7 m the danger area, i.e. a distance of at least 7 m (23 ft) in all directions from operating machines.
Page 20 Safety - when operating To exit the cab in an emergency, release the To exit the cab in an emergency, release the hammer on the rear right post and break the rear hammer on the rear right post and break the rear window.
Page 21: Safety (Optional)
Safety (Optional) Safety (Optional) Air conditioning The system contains pressurized refrigerant. It is The system contains pressurized refrigerant. It is forbidden to release refrigerants into the forbidden to release refrigerants into the atmosphere. atmosphere. Work on the refrigerant circuit is only to be carried Work on the refrigerant circuit is only to be carried out by authorized companies.
Page 22: Working Lights - Xenon
Work on the lighting should only be conducted by an authorized electrician and with the primary voltage disconnected. Contact a Dynapac dealer! Figure. Xenon lighting on cab Warning, environmentally hazardous waste! Warning, environmentally hazardous waste! Working lights of the Xenon type include a discharge lamp that contains mercury (Hg).
Page 23: Special Instructions
Special instructions Special instructions Standard lubricants and other recommended oils and fluids Before leaving the factory, the systems and components are filled with the oils and fluids specified in the lubricant specification. These are suitable for ambient temperatures in the range -15°C to +40°C (5°F - 105°F).
Page 24: High Pressure Cleaning
Special instructions High pressure cleaning Do not spray directly onto electrical components. Do not use high pressure cleaning for Do not use high pressure cleaning for dashboard/display. dashboard/display. The Electrical Drive Control and the computer The Electrical Drive Control and the computer box may not be washed with high pressure box may not be washed with high pressure cleaning and not at all with water.
Page 25: Jump Starting (24V)
Special instructions When fitting batteries, always connect the When fitting batteries, always connect the positive cable first. positive cable first. Dispose of old batteries in an environmentally Dispose of old batteries in an environmentally friendly way. Batteries contain toxic lead. friendly way.
Page 26 Special instructions 4812159701_C.pdf 2018-06-11...
Page 27: Technical Specifications
Technical specifications Technical specifications Vibrations - Operator station (ISO 2631) The vibration levels are measured in accordance with the operational cycle described in The vibration levels are measured in accordance with the operational cycle described in EU directive 2000/14/EC on machines equipped for the EU market, with vibration switched EU directive 2000/14/EC on machines equipped for the EU market, with vibration switched on, on soft polymer material and with the operator’s seat in the transport position.
Page 28: Slopes
Technical specifications Slopes This angle has been measured on a hard, flat surface with the machine stationary. The steering angle was zero, the vibration was switched OFF and all tanks were full. Max 20° or 36% Max 20° or 36% Always take into consideration that loose ground, steering the machine, vibration on, machine speed across the ground and raising the center of gravity can...
Page 29: Dimensions, Top View
Technical specifications Dimensions, top view Dimensions Dimensions Machine width, standard Machine width, standard CC224CHF/CC2200C CC224CHF/CC2200C 1620 1620 CC324CHF/CC3200C CC324CHF/CC3200C 1870 1870 Machine width, asymmetrical Machine width, asymmetrical 2145 2145 84.5 84.5 Turning radius, outer Turning radius, outer CC224CHF/CC2200C CC224CHF/CC2200C 5190 5190 CC324CHF/CC3200C CC324CHF/CC3200C...
Page 30: Weights And Volumes
Technical specifications Weights and volumes Weights Weights Service weight Service weight ROPS (EN500) ROPS (EN500) CC224CHF/CC2200C CC224CHF/CC2200C (kg) (kg) 7 400 7 400 (lbs) (lbs) 16 320 16 320 CC324CHF/CC3200C CC324CHF/CC3200C (kg) (kg) 7 700 7 700 (lbs) (lbs) 16 980 16 980 Fluid volumes Fluid volumes...
Page 31: General
Technical specifications Centrifugal force Centrifugal force High High High High amplitude amplitude amplitude amplitude amplitude amplitude amplitude amplitude (CE-2006) (CE-2006) (CE-2006) (CE-2006) CC224CHF/CC2200C CC224CHF/CC2200C 38 (kN) 38 (kN) 17 550 17 550 16 200 16 200 15 075 15 075 8 550 (lb) 8 550 (lb) CC324CHF/CC3200C...
Page 32: Hydraulic System
Technical specifications Electrical system Electrical system Battery Battery 24V (2x12V 74Ah) 24V (2x12V 74Ah) Alternator Alternator 24V 60A 24V 60A Fuses Fuses See the Electrical system section - fuses See the Electrical system section - fuses Bulbs (if mounted) Bulbs (if mounted) Watt Watt Socket...
Page 33: Tightening Torque
Technical specifications Tightening torque Tightening torque in Nm for oiled or dry bolts tightened with a torque wrench. Metric coarse screw thread, bright galvanized (fzb): STRENGTH CLASS: 8.8, Oiled 8.8, Oiled 8.8, Dry 8.8, Dry 10.9, Oiled 10.9, Oiled 10.9, Dry 10.9, Dry 12.9, Oiled 12.9, Oiled...
Page 34 Technical specifications 4812159701_C.pdf 2018-06-11...
Page 35: Machine Description
Machine description Machine description Diesel engine The machine is equipped with a completely electronically controlled water-cooled four-cylinder, turbocharged (WGT) diesel engine with direct injection (HPCR) and intercooler. WGT - Waste Gate Turbo HPCR - High Pressure Common Rail fuel injection (IIIB/T4i/T4f) The engine is also equipped with cooled exhaust gas recirculation (ceGR) and a diesel oxidation catalysator...
Page 36: Brake System
Machine description Brake system The brake system comprises a service brake, secondary brake and parking brake. The service brake system produces retardation of the propulsion system, i.e. hydrostatic braking. Secondary/Parking brake The secondary and parking brake system comprises sprung disc brakes to each drum, drum half respectively wheel pair.The disc brakes are disengaged by hydraulic pressure.
Page 37: Identification
ROPS structure must be replaced immediately. Never perform any modifications on the cab or ROPS structure without first having discussed the modification with Dynapac's production unit. Dynapac determines whether the modification could result in the approval according to the ROPS standard becoming invalid.
Page 38: Product Identification Number On The Frame
Machine description Product identification number on the frame The machine PIN (Product Identification Number) (1) is punched on the right edge of the front frame. Fig. PIN Front frame Machine plate The machine type plate (1) is attached to the front left side of the frame, beside the steering joint.
Page 39: Engine Plates
Machine description Engine plates The engine type plates (1) are affixed to the top and on the right side of the engine. The plates specify the type of engine, serial number and the engine specification. Please specify the engine serial number when ordering spares.
Page 40: Decals
Machine description Decals Location - decals Fig. Location, decals and signs Warning, Crush zone Warning, Crush zone 4700903422 4700903422 12. Master switch 12. Master switch 4700904835 4700904835 Warning, Rotating engine Warning, Rotating engine 4700903423 4700903423 13. Coolant 13. Coolant 4700388449 4700388449 components components...
Page 41: Safety Decals
Machine description Safety decals Always make sure that all safety decals are completely legible, and remove dirt or order new decals if they have become illegible. Use the part number specified on each decal. 4700903422 Warning - Crush zone, articulation/drum. Maintain a safe distance from the crush zone.
Page 42 Machine description 4700908229 Warning - Risk of crushing The articulation must be locked when lifting. Read the instruction manual. 4812125363 Warning - Locking The articulation must be locked during transport and lifting, but be open during operation. Read the instruction manual. 4700904165 Warning - Toxic gas (option, ACC) Read the instruction manual.
Page 43: Info Decals
Machine description Info decals Manual compartment Manual compartment Battery voltage Battery voltage Master switch Master switch Coolant Coolant Water Water Hydraulic fluid level Hydraulic fluid level Hydraulic fluid Hydraulic fluid Biological hydraulic fluid Biological hydraulic fluid Diesel fuel Diesel fuel Bio-hydraulic fluid PANOLIN Bio-hydraulic fluid PANOLIN Fuel with low sulphur content...
Page 44: Instruments/Controls
Machine description Instruments/Controls Control panel and controls 28/30/35 29/31 Fig. Control panel Ignition switch Ignition switch Vibration rear drum Vibration rear drum Parking brake Parking brake Forward & Reverse lever Forward & Reverse lever Work mode (Off-set and Work mode (Off-set and Hazard lights Hazard lights vibration permitted plus soft...
Page 45: Function Descriptions
Machine description Functions Functions Direction indicators Direction indicators Driving lights Driving lights Full/Dipped beam Full/Dipped beam Parking lights Parking lights Horn Horn Figure. Steering column switch (optional) Function descriptions Designation Designation Symbol Symbol Function Function Ignition key Ignition key The electric circuit is broken. The electric circuit is broken.
Page 46 Machine description Designation Designation Symbol Symbol Function Function Vibration rear drum Vibration rear drum Activation of vibration on rear drum. Activation of vibration on rear drum. If Working mode (14) is not activated, there will be no vibration If Working mode (14) is not activated, there will be no vibration NEVERactivate the switch NEVERactivate the switch on the drum.
Page 47 Machine description Designation Designation Symbol Symbol Function Function Parking brake Parking brake When pressed, the parking brake is activated. When pressed, the parking brake is activated. To release the brakes, slide the red part back (towards you) To release the brakes, slide the red part back (towards you) and change the position of the lever.
Page 48 Machine description Designation Designation Symbol Symbol Function Function Edge press/cutter, UP/DOWN Edge press/cutter, UP/DOWN The edge cutter can be moved up and down when the The edge cutter can be moved up and down when the machine is in the operating position. The edge cutter can only machine is in the operating position.
Page 49: Forward & Reverse Lever
Machine description Forward & Reverse lever Vibration on/off Vibration on/off Edge cutter, Up Edge cutter, Up Panic sprinkler (ON as long as Panic sprinkler (ON as long as Edge cutter, Down Edge cutter, Down button depressed) button depressed) Offset left Offset left Offset right Offset right...
Page 50: Forward & Reverse Lever
Machine description Forward & Reverse lever Vibration on/off Vibration on/off Edge cutter, Up Edge cutter, Up Panic sprinkler (ON as long as Panic sprinkler (ON as long as Edge cutter, Down Edge cutter, Down button depressed) button depressed) Offset left Offset left Offset right Offset right...
Page 51 Machine description A status screen provides information on the fuel level, water level in the sprinkler tank, machine hours and voltage level. Fuel and water levels are specified in per cent (%). This screen is active until the Diesel engine is started or an active screen choice is made via the function buttons below the display.
Page 52 Machine description Scroll/Selection buttons to choose Scroll/Selection buttons to choose between available functions. between available functions. Alarm log button to display engine and Alarm log button to display engine and machine alarms. machine alarms. Settings/Button select menu, which opens Settings/Button select menu, which opens the main menu.
Page 53 Machine description When an engine alarm is activated, the alarm is shown on the display. The engine alarm is sent out from the engine ECM, which handles the monitoring of the engine functions. The message, which consists of an SPN and FMI code, can be interpreted via the engine supplier error code list.
Page 54: Machine Alarm
Machine description Machine alarm Symbol Symbol Designation Designation Function Function Warning symbol, hydraulic fluid filter Warning symbol, hydraulic fluid filter If the symbol is shown when the diesel engine is running at If the symbol is shown when the diesel engine is running at full speed, the hydraulic fluid filter must be changed.
Page 55: Main Menu
Machine description Alarms received are saved/logged and can be seen by selecting Display alarms. Selection of Display alarms. "ENGINE ALARM" Saved/Logged engine alarms. "MACHINE ALARM" Saved/Logged machine alarms. These alarms come from the other systems on the machine. "MAIN MENU" In the main menu it is also possible to change some user and machine settings, access the service menu for calibration purposes (special service personnel...
Page 56: User Settings
Machine description "USER SETTINGS" Users can change the light settings, choose between the Metric or Imperial system, and set warning sounds On/Off. Adjustment of the light and contrast settings on the display, including brightness of the panel light. 4812159701_C.pdf 2018-06-11...
Page 57: Machine Settings
Machine description "MACHINE SETTINGS" The selection "Sprinkler Pump: 1 & 2" is in machine settings. If the machine is fitted with double sprinkler pumps (Option) this is the menu in which the selection is made for which of the sprinkler pumps are to be activated to water the drum(s).
Page 58 Machine description "ADJUSTMENTS" "TESTMODES" - Installation personnel only, requires pin code. "CALIBRATION" - service personnel only, requires password. "EDC Calibration" used to calibrate the joystick and speed potentiometer. "TX Program" only used to change software in the display and requires special equipment and know-how. "EDC CALIBRATION"...
Page 59: About
Machine description "ABOUT" It is also possible to see the version of the installed software. Operator help when starting When trying to start the machine without having set one, two or three of the conditions required to start machine, the missing conditions are shown in the display.
Page 60: Instruments And Controls, Cab
Machine description Instruments and controls, cab Radio/CD Fig. Cab roof, front Fig. Right rear cab post 4812159701_C.pdf 2018-06-11...
Page 61: Function Description Of Instruments And Controls In The Cab
Machine description Function description of instruments and controls in the cab Designation Designation Symbol Symbol Function Function Heater control Heater control Turn to the right to increase heating. Turn to the right to increase heating. Turn to the left to reduce heating. Turn to the left to reduce heating.
Page 62: Using The Cab Controls
Machine description Using the cab controls. Defroster To quickly remove ice or mist, make sure that only the front and rear air nozzles are open. Turn the heater and fan dial (1 and 2) to max. Adjust the nozzle so that it blows on the window to be de-iced, or to remove mist.
Page 63: Electrical System (Version 1)
Machine description Electrical system (version 1) The machine's main switchbox (1) is located on the rear of the operator platform. There is a plastic cover over the distribution box and fuses. On the plastic cover there is a 24V socket. Fig.
Page 64: Electrical System (Version 2)
Machine description Electrical system (version 2) The machine's main switchbox (1) is located on the rear of the operator platform. There is a plastic cover over the distribution box and fuses. On the plastic cover there is a 24V socket and a 12V socket (optional).
Page 65: Power In Engine Compartment/Battery Compartment
Machine description Power in engine compartment/battery compartment The fuses in the engine compartment are located alongside the master switch. The roller is equipped with 24 V electrical system and an AC alternator. Connect the correct polarities (ground) to the Connect the correct polarities (ground) to the battery.
Page 66: Fuse Box At Master Switch (Deutz)
Machine description Main fuse panel (Deutz) The main fuse panel is located behind the left engine compartment door. Fig. Main fuse panel 1. Master switch 2. Preheating relay (100A) 3. Starter relay 4. Power socket 24V 5. Fuse box (F4) Fuse box at master switch (Deutz) The figure shows the position of the fuses.
Page 67: Fuses In Cab
Machine description Fuses in cab The electrical system in the cab has a separate fuse box located on the front right side of the cab roof. The figure shows fuse amperage and function. Fig. Cab roof fuse box (F7) All fuses are flat pin fuses. 1.
Page 68 Machine description 4812159701_C.pdf 2018-06-11...
Page 69: Operation
Operation Operation Before starting Master switch - Switching on Remember to carry out daily maintenance. Refer to the maintenance instructions. The master switch is located in the engine compartment. Turn the key (1) to the on position. The entire roller is now supplied with power. If the main battery/master switch is covered, the If the main battery/master switch is covered, the engine hood must be unlocked during operation,...
Page 70: Operator's Seat - Adjustment
Operation Operator's seat - Adjustment Adjust the operator’s seat so that the position is comfortable and so that the controls are within easy reach. The seat can be adjusted as follows. - Length adjustment (1) - Weight adjustment (2) Fig. Operator's seat - Back support angle (3) 1.
Page 71: Operator's Seat, Comfort - Adjustments
Operation Operator's seat, comfort - Adjustments Adjust the operator's seat so that the position is comfortable and so that the controls are within easy reach. The seat can be adjusted as follows: - Length adjustment (1) - Height adjustment (2) - Seat-cushion inclination (3) - Backrest inclination (4) - Armrest inclination (5)
Page 72: Display - Control
Operation Display - Control Sit down for all operations. Turn the ignition key (1) to position I, the start screen will be shown in display. Fig. Control panel 1. Ignition key 2. Status screen Check that the voltmeter (6) shows at least 24 volts and the levels for fuel (3) and water (4) indicates a percentage value.
Page 73: Interlock
Operation Interlock The roller is equipped with Interlock. The diesel engine with switch off after 7 seconds if the operator gets off the seat when going forwards/backwards. If the control is in neutral when the operator stands up a buzzer will go on until the parking brake is activated. If the parking brake is activated, the diesel engine will not stop if the forward/reverse lever is moved out of neutral.
Page 74: Operator Position
Operation Operator position If a ROPS (Roll Over Protective Structure) or a cab is fitted to the roller, always wear the seat belt (1) provided and wear a protective helmet. Replace the seat belt (1) if it shows signs of Replace the seat belt (1) if it shows signs of wear or has been subjected to high levels of wear or has been subjected to high levels of...
Page 75: Starting
Operation Starting Starting the engine Make sure that the emergency stop is OFF and the parking brake ON. Set the forward/reverse lever (1) in neutral position, and set the speed selector (2) in the idling position (LO) or (ECO) if that option is installed on the machine. The diesel engine cannot be started in any other position of the controls.
Page 76: Display When Activating Choice Via The Button Set
Operation When starting and driving a machine that is cold, When starting and driving a machine that is cold, remember that the hydraulic fluid is also cold and remember that the hydraulic fluid is also cold and that braking distances can be longer than normal that braking distances can be longer than normal until the machine reaches the working temperature.
Page 77: Alarm Descriptions
Operation Alarm descriptions Symbol Symbol Designation Designation Function Function Warning lamp, hydraulic filter Warning lamp, hydraulic filter If the lamp comes on while the engine is running at full If the lamp comes on while the engine is running at full speed, the hydraulic filter must be changed.
Page 78 Operation When compacting asphalt, remember to turn on the sprinkler system (4) or (5). Make sure that the area in front of and behind the Make sure that the area in front of and behind the roller is clear. roller is clear. Release the parking brake (2).
Page 79: Interlock/Emergency Stop/Parking Brake - Check
Operation The machine's gear position is shown in the center of the speedometer; select the gear/speed for the task. The machine does not need to be stopped to change gear position. Max. speed Max. speed = Position 1 = Position 1 6 km/h 6 km/h 3.8 mph...
Page 80: Combi Machines
Operation Combi machines Inspect the tire treads from time to time to Inspect the tire treads from time to time to ensure no asphalt has stuck to the tires. This ensure no asphalt has stuck to the tires. This can occur before the tires are sufficiently warm. can occur before the tires are sufficiently warm.
Page 81 Operation operator should use to avoid asphalt sticking to the edge cutter/compactor. The system is operated with a switch (2). The water is drawn from the main water tank, which is also used for the normal sprinkler system. The operator can choose between two tools, the edge cutter or edge compactor.
Page 82: Vibration
Operation Vibration Manual/Automatic vibration Activate the button for the Working mode (4). Manual or automatic vibration activation/deactivation is selected using button (1). In the manual position the operator has to activate the vibration via the bottom left switch on the forward/reverse lever (2).
Page 83: Amplitude/Frequency - Changeover
Operation Amplitude/frequency - Changeover The amplitude setting must not be change when The amplitude setting must not be change when vibration is in operation vibration is in operation Switch the vibration off and wait until vibration Switch the vibration off and wait until vibration stops before changing amplitude.
Page 84: Emergency Braking
Operation Emergency braking Braking is normally activated using the forward/reverse lever. The hydrostatic transmission retards and slows the roller when the lever is moved towards the neutral position. A disc brake in each drum motor/drum gear and the rear axle also acts a secondary brake when in motion, and as a parking brake when stationary.
Page 85: Parking
Operation Parking Chocking the drums Never disembark from the machine when the Never disembark from the machine when the diesel engine is running, unless the parking brake diesel engine is running, unless the parking brake is activated. is activated. Make sure that the roller is parked in a safe place Make sure that the roller is parked in a safe place with respect to other road users.
Page 86 Operation 4812159701_C.pdf 2018-06-11...
Page 87: Long-Term Parking
Long-term parking Long-term parking The following instructions should be followed The following instructions should be followed when long term parking (more than one month). when long term parking (more than one month). These measures apply when parking for a period of up to 6 months.
Page 88: Hoods, Tarpaulin
Long-term parking Hoods, tarpaulin * Lower the instrument cover over the instrument panel. * Cover the entire roller with a tarpaulin. A gap must be left between the tarpaulin and the ground. * If possible, store the roller indoors and ideally in a building where the temperature is constant.
Page 89: Miscellaneous
Miscellaneous Miscellaneous Lifting Locking the articulation Articulation must be locked to prevent inadvertent Articulation must be locked to prevent inadvertent turning before lifting the roller. turning before lifting the roller. Turn the steering wheel to the straight ahead position. Push in the emergency/parking brake knob. Pull out the lowermost locking pin (1), which has a a wire attached.
Page 90: Lifting The Roller With Jack
Miscellaneous Weight: refer to the hoisting plate on the roller Lifting the roller with jack: The machine’s gross weight is specified on the The machine’s gross weight is specified on the hoisting plate (1). Refer also to the Technical hoisting plate (1). Refer also to the Technical specifications.
Page 91: Short Distance Towing With The Engine Running
Miscellaneous Short distance towing with the engine running Activate the parking brake, and temporarily stop Activate the parking brake, and temporarily stop the diesel engine. Chock the drums to prevent the the diesel engine. Chock the drums to prevent the roller from moving roller from moving Open the left door to the engine compartment to...
Page 92: Short Distance Towing When The Engine Is Inoperative
Miscellaneous Short distance towing when the engine is inoperative. Chock the drums to prevent the roller from moving Chock the drums to prevent the roller from moving when the brakes are hydraulically disengaged. when the brakes are hydraulically disengaged. Open both towing valves as described earlier. The brake disengagement pump is located behind the left door of the engine compartment.
Page 93: Trailer Eye
Miscellaneous Trailer eye The roller can be fitted with a trailer eye. The trailer eye is not designed to be used for towing/recovering. It is designed for trailers and other towed objects weighing no more than 2 600 kg (5 750 lbs).
Page 94: Loading Cc224-624, Cc2200-6200
Miscellaneous Loading CC224-624, CC2200-6200 Securing vibratory roller CC224-624, CC2200-6200 from Dynapac for transport. (The instructions also apply to Combi machines) Roller loaded in forward direction Direct of travel Lashing 2 to be moved to a rear lashing point if side beam on the trailer is missing.
Page 95 Miscellaneous Load carrier Load carrier When loaded, the vibratory roller is centered laterally on the platform (± 5 cm). When loaded, the vibratory roller is centered laterally on the platform (± 5 cm). The parking brake is applied and in good working condition, and the articulated joint lock is The parking brake is applied and in good working condition, and the articulated joint lock is closed.
Page 96 Operating instructions - Summary 4812159701_C.pdf 2018-06-11...
Page 97: Operating Instructions - Summary
Operating instructions - Summary Operating instructions - Summary Follow the SAFETY INSTRUCTIONS specified in the Safety Manual. Follow the SAFETY INSTRUCTIONS specified in the Safety Manual. Make sure that all instructions in the MAINTENANCE section are followed and the Make sure that all instructions in the MAINTENANCE section are followed and the steering hitch lock is unlocked.
Page 98 Operating instructions - Summary 21. When recovering - Refer to the relevant section in the Instruction Manual. 21. When recovering - Refer to the relevant section in the Instruction Manual. 4812159701_C.pdf 2018-06-11...
Page 99: Preventive Maintenance
Preventive maintenance Preventive maintenance Complete maintenance is necessary for the machine to function satisfactorily and at the lowest possible cost. The Maintenance section includes the periodic maintenance that must be carried out on the machine. The recommended maintenance intervals assume that the machine is used in a normal environment and working conditions.
Page 100 Preventive maintenance 4812159701_C.pdf 2018-06-11...
Page 101: Maintenance - Lubricants And Symbols
Dynapac. ENGINE OIL ENGINE OIL Air temperature -15°C - +50°C Air temperature -15°C - +50°C Dynapac engine oil 200 P/N 4812161855 (5 liters), Dynapac engine oil 200 P/N 4812161855 (5 liters), (5°F-122°F) (5°F-122°F) P/N 4812161856 (20 liters) P/N 4812161856 (20 liters)
Page 102: Maintenance Symbols
DRUM OIL DRUM OIL Air temperature -15°C - +40°C Air temperature -15°C - +40°C Dynapac Drum Oil 1000 P/N 4812161887 (5 liters), Dynapac Drum Oil 1000 P/N 4812161887 (5 liters), (5°F-104°F) (5°F-104°F) P/N 4812161888 (20 liters)
Page 103: Maintenance - Maintenance Schedule
Maintenance - Maintenance schedule Maintenance - Maintenance schedule Service and maintenance points 6, 7 Fig. Service and maintenance points Engine oil Engine oil Coolant Coolant 17. Steering joint 17. Steering joint Oil filter Oil filter 10. Air cleaner 10. Air cleaner 18.
Page 104: Every 10 Hours Of Operation (Daily)
Maintenance - Maintenance schedule Remove all dirt before filling, when checking Remove all dirt before filling, when checking oils and fuel and when lubricating using oil or oils and fuel and when lubricating using oil or grease. grease. The manufacturer’s instructions found in the The manufacturer’s instructions found in the engine manual also apply.
Page 105: Every 50 Hours Of Operation (Weekly)
Maintenance - Maintenance schedule Every 50 hours of operation (Weekly) Refer to the contents to find the page number of the sections referred to ! Pos. Pos. Action Action Comment Comment in fig in fig Check the oil level in the drum gears Check the oil level in the drum gears Draining the fuel prefilter Draining the fuel prefilter...
Page 106: Every 500/1500 Hours Of Operation
Maintenance - Maintenance schedule Every 500/1500 hours of operation Refer to the contents to find the page number of the sections referred to ! Pos. Pos. Action Action Comment Comment in fig in fig Change the diesel engine oil and oil filter **, *** Change the diesel engine oil and oil filter **, *** See the engine's instruction See the engine's instruction...
Page 107: Every 1000 Hours Of Operation
Maintenance - Maintenance schedule Every 1000 hours of operation Refer to the contents to find the page number of the sections referred to ! Pos. Pos. Action Action Comment Comment in fig in fig Change the diesel engine oil and oil filter **,*** Change the diesel engine oil and oil filter **,*** Refer to the engine manual Refer to the engine manual...
Page 108: Every 2000 Hours Of Operation
Maintenance - Maintenance schedule Every 2000 hours of operation Refer to the contents to find the page number of the sections referred to ! Pos. Pos. Action Action Comment Comment in fig in fig Change the diesel engine oil and oil filter **,*** Change the diesel engine oil and oil filter **,*** Refer to the engine manual Refer to the engine manual...
Page 109: Maintenance, 10H
Maintenance, 10h Maintenance, 10h Every 10 hours of operation (Daily) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.
Page 110: Coolant Level - Check
Maintenance, 10h Coolant level - Check Check that the coolant level is between the max. and min. marks (2). Observe great caution if the cap has to be opened Observe great caution if the cap has to be opened while the engine is hot. Wear protective gloves and while the engine is hot.
Page 111: Water Tank, Std - Filling
Maintenance, 10h Water tank, Std - Filling The filler cap is on the rear left side of the front frame. Unscrew the tank cap (1) and fill with clean Unscrew the tank cap (1) and fill with clean water. Do not remove the strainer (2). water.
Page 112: Sprinkler System/Drum Check
Maintenance, 10h Sprinkler system/Drum Check Start the sprinkler system and make sure that none of the nozzles (1) are clogged. If necessary, clean blocked nozzles and the coarse filter placed by the water pump (2). See next section. Figure. Front drum 1.
Page 113: Sprinkler System/Drum Cleaning Of Sprinkler Nozzle
Maintenance, 10h Sprinkler system/Drum Cleaning of sprinkler nozzle Dismantle the blocked nozzle by hand. Blow the nozzle and fine filter (1) clean using compressed air. Alternatively, fit replacement parts and clean the blocked parts later on. Nozzle Nozzle Colour Colour Ø...
Page 114: Emergency Watering (Accessory) - Extra Pump In Pump System
Maintenance, 10h Emergency watering (Accessory) - Extra pump in pump system If the water pump stops, an extra pump will keep the sprinkler system in operation. Connect the electric cable and water hoses to the extra pump instead of the standard pump. The water hoses are connected to the pump with quick couplings to simplify draining and where appropriate replacement to a reserve pump (option).
Page 115: Freeze Protection
Maintenance, 10h The tank can be drained by opening the valve by the divider hose. Freeze protection Freeze protection can also be achieved by connecting a separate container, after dividing the hose, with water mixed with glycol and running approx. 2 liters in the system.
Page 116: Scrapers, Spring-Action Check
Maintenance, 10h Scrapers, spring-action Check Make sure that the scrapers are undamaged. Release with the arm (1). Loosen the screws (3) to adjust the scraper blade up or down. Figure. Outer scrapers 1. Release arm 2. Scraper blade 3. Adjusting screw Asphalt remnants can accumulate on the scraper and affect the contact force.
Page 117: Scrapers
Maintenance, 10h Scrapers Setting - Adjustment Release the retaining unit (1) for the scraper bracket and unscrew the adjusting screw (2) to release. Push in the scraper bracket and tighten. Adjust the screw (2) so that the scraper blade lies approx.
Page 118: Wheel Scrapers Control - Adjustment
Maintenance, 10h Wheel scrapers Control - Adjustment Make sure that the scrapers are undamaged. Adjust the scrapers so that they are 1-2 mm from the tires. For special asphalt compounds it can be better if the scraper blades (1) are only in light contact with the tires.
Page 119: Removing The Scapers
Maintenance, 10h Removing the scapers The scrapers can easily be removed for cleaning and inspection. Release the inner pin on the hook-up axle, grip the outer pin and pull the axle straight out. The scrapers must be hooked in the release locking hook to avoid risking that they drop down to the ground.
Page 120 Maintenance, 10h 4812159701_C.pdf 2018-06-11...
Page 121: Maintenance - 50H
Maintenance - 50h Maintenance - 50h Every 50 hours of operation (Weekly) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.
Page 122: Drum Gear - Checking The Oil Level
Maintenance - 50h Drum gear - Checking the oil level Move the machine until the inspection/filling holes are in position for filling. Fig. Drum gear Refill with new oil. Use transmission oil according to the lubricant specification. Fig. Oil level check - drum gear 1.
Page 123: Tires - Tire Pressure
Maintenance - 50h Tires - Tire pressure Check the tire pressure with a pressure gauge. Make sure that the tires have the same pressure. Recommended pressure: See Technical Specifications. The figure shows the position of the air valve on the outer tires.
Page 124 Maintenance - 50h 4812159701_C.pdf 2018-06-11...
Page 125: Maintenance - 250H
Maintenance - 250h Maintenance - 250h Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.
Page 126: Engine
Maintenance - 250h Engine Replacing oil filter Check the dipstick (2) to ensure that the engine oil level is correct. Refer to the engine manual for details. The oil filter (1) can be accessed via the right engine compartment door. See the engine manual for information about replacing the filter.
Page 127: Battery - Check Condition
Maintenance - 250h Battery - Check condition The batteries are sealed and maintenance-free. Make sure there is no open flame in the vicinity Make sure there is no open flame in the vicinity when checking the electrolyte level. Explosive gas when checking the electrolyte level.
Page 128: Air Conditioning (Optional) Drying Filter - Inspection
Maintenance - 250h Air conditioning (Optional) Drying filter - Inspection With the unit in operation, check using the sight glass (1) that bubbles are not visible on the drying filter. Park the roller on a level surface, chock the wheels Park the roller on a level surface, chock the wheels and activate the parking brake.
Page 129: Maintenance - 500H
Maintenance - 500h Maintenance - 500h Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.
Page 130: Engine
Maintenance - 500h Engine Replacing oil filter Check the dipstick (2) to ensure that the engine oil level is correct. Refer to the engine manual for details. The oil filter (1) can be accessed via the right engine compartment door. See the engine manual for information about replacing the filter.
Page 131: Hydraulic Fluid Cooler Checking - Cleaning
Maintenance - 500h Hydraulic fluid cooler Checking - Cleaning The water and hydraulic fluid coolers are accessible when the cooler grill (4) is removed. Make sure that the air flow through the cooler is unobstructed. Dirty coolers are blown clean with compressed air or washed clean using a high-pressure water cleaner.
Page 132: Air Cleaner
Maintenance - 500h Air cleaner Checking - Change the main air filter Change the air cleaner's main filter when the Change the air cleaner's main filter when the warning lamp on the display lights when the warning lamp on the display lights when the diesel engine is operating at full speed.
Page 133: Air Cleaner - Cleaning
Maintenance - 500h Air cleaner - Cleaning Wipe clean on both sides of the outlet Wipe clean the inside of the cover (2) and the filter pipe. housing (5). See the previous illustration. Wipe also both surfaces for the outlet pipe; see adjacent figure.
Page 134: Rubber Elements And Attachment Screws Check
Maintenance - 500h Rubber elements and attachment screws Check Check all rubber elements (1). Replace all elements if 25% or more than 25% of the number on one side of the drum have cracks deeper than 10-15 mm (0.4-0.6 in). Check using a knife blade or pointed object.
Page 135: Hydraulic Reservoir Cap - Check
Maintenance - 500h Hydraulic reservoir cap - Check Turn up the machine so that the tank cap is accessible from the left side of the machine. Unscrew and make sure that the reservoir cap is not clogged. Air must have unobstructed passage through the cap in both directions.
Page 136: Air Conditioning (Optional) Drying Filter - Inspection
Maintenance - 500h Air conditioning (Optional) Drying filter - Inspection With the unit in operation, check using the sight glass (1) that bubbles are not visible on the drying filter. Park the roller on a level surface, chock the wheels Park the roller on a level surface, chock the wheels and activate the parking brake.
Page 137: Maintenance - 1000H
Maintenance - 1000h Maintenance - 1000h Performed after 1000 operating hours (each year) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.
Page 138: Engine
Maintenance - 1000h Engine Replacing oil filter Check the dipstick (2) to ensure that the engine oil level is correct. Refer to the engine manual for details. The oil filter (1) can be accessed via the right engine compartment door. See the engine manual for information about replacing the filter.
Page 139: Hydraulic Fluid Cooler Checking - Cleaning
Maintenance - 1000h Hydraulic fluid cooler Checking - Cleaning The water and hydraulic fluid coolers are accessible when the cooler grill (4) is removed. Make sure that the air flow through the cooler is unobstructed. Dirty coolers are blown clean with compressed air or washed clean using a high-pressure water cleaner.
Page 140: Air Cleaner
Maintenance - 1000h Air cleaner Checking - Change the main air filter Change the air cleaner's main filter when the Change the air cleaner's main filter when the warning lamp on the display lights when the warning lamp on the display lights when the diesel engine is operating at full speed.
Page 141: Air Cleaner - Cleaning
Maintenance - 1000h Air cleaner - Cleaning Wipe clean on both sides of the outlet Wipe clean the inside of the cover (2) and the filter pipe. housing (5). See the previous illustration. Wipe also both surfaces for the outlet pipe; see adjacent figure.
Page 142: Hydraulic Filter Change
Maintenance - 1000h Hydraulic filter Change Remove the filter (1) and deliver to special waste Remove the filter (1) and deliver to special waste handling. This is a single-use filter and cannot be handling. This is a single-use filter and cannot be cleaned.
Page 143: Drum - Oil Change
Maintenance - 1000h Drum - Oil change Take great care when draining the fluid. Wear Take great care when draining the fluid. Wear protective gloves and goggles. protective gloves and goggles. Set the roller so that the drain plug (1), the large plug, is at the lowest position in its rotation.
Page 144: Drum Gear - Checking The Oil Level
Maintenance - 1000h Drum gear - Checking the oil level Move the machine until the inspection/filling holes are in position for filling. Fig. Drum gear Refill with new oil. Use transmission oil according to the lubricant specification. Fig. Oil level check - drum gear 1.
Page 145: Wheel Gear - Checking The Oil Level/Filling The Oil
Maintenance - 1000h Wheel gear - Checking the oil level/Filling the Place the roller on a level surface. Move the machine until the inspection/filling holes are in position for filling. Fig. Wheel gear Refill with new oil, about 0.8 l (0.85 qts). Use transmission oil according to the lubricant specification.
Page 146: Seat Bearing - Lubrication
Maintenance - 1000h Seat bearing - Lubrication Keep in mind that the chain is a vital part of the Keep in mind that the chain is a vital part of the steering mechanism. steering mechanism. Remove the cover (5) to access the lubrication nipple (1).
Page 147: Cab
Maintenance - 1000h Fresh air filter - Replacing There is one fresh air filter (1), placed on the front of the cab. Remove the protective cover. Undo the screws (2) and remove the complete holder. Remove the filter insert and replace with a new filter. The filter may need to be changed more often if the machine is operated in a dusty environment.
Page 148: Air Conditioning (Optional) Drying Filter - Inspection
Maintenance - 1000h Air conditioning (Optional) Drying filter - Inspection With the unit in operation, check using the sight glass (1) that bubbles are not visible on the drying filter. Park the roller on a level surface, chock the wheels Park the roller on a level surface, chock the wheels and activate the parking brake.
Page 149: Maintenance - 2000H
Maintenance - 2000h Maintenance - 2000h Performed after 2000 operating hours (every two years) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.
Page 150: Engine
Maintenance - 2000h Engine Replacing oil filter Check the dipstick (2) to ensure that the engine oil level is correct. Refer to the engine manual for details. The oil filter (1) can be accessed via the right engine compartment door. See the engine manual for information about replacing the filter.
Page 151: Hydraulic Fluid Cooler Checking - Cleaning
Maintenance - 2000h Hydraulic fluid cooler Checking - Cleaning The water and hydraulic fluid coolers are accessible when the cooler grill (4) is removed. Make sure that the air flow through the cooler is unobstructed. Dirty coolers are blown clean with compressed air or washed clean using a high-pressure water cleaner.
Page 152: Air Cleaner
Maintenance - 2000h Air cleaner Checking - Change the main air filter Change the air cleaner's main filter when the Change the air cleaner's main filter when the warning lamp on the display lights when the warning lamp on the display lights when the diesel engine is operating at full speed.
Page 153: Air Cleaner - Cleaning
Maintenance - 2000h Air cleaner - Cleaning Wipe clean on both sides of the outlet Wipe clean the inside of the cover (2) and the filter pipe. housing (5). See the previous illustration. Wipe also both surfaces for the outlet pipe; see adjacent figure.
Page 154: Hydraulic Filter Change
Maintenance - 2000h Hydraulic filter Change Remove the filter (1) and deliver to special waste Remove the filter (1) and deliver to special waste handling. This is a single-use filter and cannot be handling. This is a single-use filter and cannot be cleaned.
Page 155: Drum - Oil Change
Maintenance - 2000h Drum - Oil change Take great care when draining the fluid. Wear Take great care when draining the fluid. Wear protective gloves and goggles. protective gloves and goggles. Set the roller so that the drain plug (1), the large plug, is at the lowest position in its rotation.
Page 156: Drum Gear - Checking The Oil Level
Maintenance - 2000h Drum gear - Checking the oil level Move the machine until the inspection/filling holes are in position for filling. Fig. Drum gear Refill with new oil. Use transmission oil according to the lubricant specification. Fig. Oil level check - drum gear 1.
Page 157: Wheel Gear - Checking The Oil Level/Filling The Oil
Maintenance - 2000h Wheel gear - Checking the oil level/Filling the Place the roller on a level surface. Move the machine until the inspection/filling holes are in position for filling. Fig. Wheel gear Refill with new oil, about 0.8 l (0.85 qts). Use transmission oil according to the lubricant specification.
Page 158: Seat Bearing - Lubrication
Maintenance - 2000h Seat bearing - Lubrication Keep in mind that the chain is a vital part of the Keep in mind that the chain is a vital part of the steering mechanism. steering mechanism. Remove the cover (5) to access the lubrication nipple (1).
Page 159: Hydraulic Reservoir Fluid Change
Maintenance - 2000h Hydraulic reservoir Fluid change Take care when draining the hydraulic fluid. Wear Take care when draining the hydraulic fluid. Wear protective gloves and goggles. protective gloves and goggles. Open left engine compartment. The drain plug/valve is in the area under the hydraulic tank. Place a receptacle that holds at least 50 liters (13.2 gal) under the engine compartment.
Page 160: Watering System - Draining
Maintenance - 2000h Watering system - Draining Remember that there is a risk of freezing during Remember that there is a risk of freezing during the winter. Empty the tank, pump, filter and lines, the winter. Empty the tank, pump, filter and lines, or mix antifreeze in the water.
Page 161: Steering Joint - Check
Maintenance - 2000h Steering joint - Check Inspect the steering joint to detect any damage or cracks. Check and tighten any loose bolts. Check also for any stiffness or play in the steering joint. Fig. Steering joint Fresh air filter - Replacing There is one fresh air filter (1), placed on the front of the cab.
Page 162: Air Conditioning (Optional) - Overhaul
Maintenance - 2000h Air conditioning (Optional) - Overhaul Regular inspection and maintenance is necessary to ensure satisfactory long-term operation. Clean all dust from the condenser element (1) using compressed air. Blow from above downwards. The air jet can damage the element flanges if it is The air jet can damage the element flanges if it is too powerful.
Page 163: Steering Hitch - Tightening
Maintenance - 2000h Steering hitch - Tightening Nobody must be allowed near the steering joint Nobody must be allowed near the steering joint when the engine is running. Risk of being when the engine is running. Risk of being crushed when the steering is operated. Switch crushed when the steering is operated.
Page 164 Dynapac Compaction Equipment AB Box 504, SE 371 23 Karlskrona, Sweden www.dynapac.com...

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