Dynapac CC 82 Maintenance Manual
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Dynapac CC 82 Maintenance Manual

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DYNAPAC
CC 82/92
MAINTENANCE
M092EN3
Box 504, SE-371 23 Karlskrona, Sweden
Phone: +46 455 30 60 00, Fax: +46 455 30 60 30
www.dynapac.com

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  • Page 1 DYNAPAC CC 82/92 MAINTENANCE M092EN3 Box 504, SE-371 23 Karlskrona, Sweden Phone: +46 455 30 60 00, Fax: +46 455 30 60 30 www.dynapac.com...
  • Page 2 ILF015WO1...
  • Page 3 CC 82: PIN (S/N) *60620504* CC 92: PIN (S/N) *60610500* The CC 82/92 is an articulated, vibratory tandem roller in the 1.5 tonne range. These rollers are designed for the compaction of both earth masses and asphalt compounds, and are suitable for repair and maintenance work and for the construction of pedestrian paths and cycle tracks, minor streets and roads, parking lots and yards.

  • Page 4: Table Of Contents

    CONTENTS Page Lubricants and symbols ........... 3 Technical specifications ..........4-6 Maintenance schedule ............. 7 Maintenance measures ..........8, 9 Every 10 hours of operation (Daily) ......10-12 Every 50 hours of operation (Weekly) ..... 13, 14 Every 250 hours of operation (Monthly) ....15-18 Every 500 hours of operation (Every three months) ..

  • Page 5: Lubricants And Symbols

    See engine manual CAUTION Other lubricants are required for operation in extremely high or extremely low ambient temperature. See, chapter ”Special instructions”, or get in touch with Dynapac. Engine oil level Air cleaner Engine oil filter Battery Hydraulic reservoir level...

  • Page 6: Technical Specifications

    TECHNICAL SPECIFICATIONS Weight and sizes CC 82 CC 82H CC 92 Service weight, with ROPS, EN500 (kg/lbs) .. 1570/3461 1630/3594 1590/3505 Length, standard equipped roller with ROPS (mm/inch) ........2050/81 2050/81 2050/81 Width, standard equipped roller with ROPS (mm/inch) ........1058/42...
  • Page 7 TECHNICAL SPECIFICATIONS Tightening torque Tightening torque in Nm (lbf.ft) for oiled, bright galvanized bolts tightened with a torque wrench. STRENGTH CLASS thread 10.9 12.9 14,6 1130 1580 1900 1960 2800 – CAUTION ROPS ROPS bolts must always be tightened dry. Bolt size: M16 (P/N 90 37 45) Strength class:...
  • Page 8 ON and the operator’s seat in transport mode. Acoustic Guaranteed Model pressure level, acoustic operator’s ear power level (ROPS) dB(A) dB(A) CC 82 – CC 92 – CAUTION Noise level can vary when driving on different courses and with different seat positions. CC82/92 M092EN3...

  • Page 9: Maintenance Schedule

    MAINTENANCE SCHEDULE Fig. 1 Service and maintenance points 1. Water tank, filling 8. Alternator belt 15. Articulated steering 2. Forward/reverse lever 9. Sprinkler 16. Steering cylinder 3. Emergency brake 10. Scrapers 17. Fuel tank, filling 4. Battery 11. Rubber elements 18.

  • Page 10: Maintenance Measures

    MAINTENANCE MEASURES The periodic measures are intended to be performed primarily with the specified hours of operation, secondarily for the periods: daily, weekly, etc. CAUTION Remove all dirt before filling, when checking oils and fuel, and when lubricating with oil or grease.
  • Page 11 MAINTENANCE MEASURES Every 250 hours of operation (Monthly) Items Action See page Comments in fig. 1 Change or clean filter element of air cleaner, ensure that hoses and connections are tight Clean the engine cooling fins See engine manual Check engine valve clearance See engine manual Change engine oil and oil filter See engine manual...

  • Page 12: Diesel Engine (Hatz 2G40) (Qts)

    EVERY 10 HOURS OF OPERATION (Daily) Diesel engine – Checking the oil level WARNING Place the roller on a level base. The engine must be switched off and the reserve/ parking brake knob pushed in for all check- ing and adjustments on the roller unless otherwise specified.
  • Page 13 EVERY 10 HOURS OF OPERATION (Daily) Fuel tank – Refueling Fill the fuel tank every day before work begins. Open the floor hatch (1) for refueling, using the hatch key provided. Fill through the fuel filler pipe (2). WARNING Never refuel while the engine is running, do not smoke, and avoid spilling fuel.
  • Page 14 EVERY 10 HOURS OF OPERATION (Daily) Air circulation – Checking Ensure that circulation of cooling air to the diesel engine through the protective grille on the engine hood is unrestricted. Fig. 8 Engine hood 1. Cooling-air grille/engine 2. Cooling-air grille/oil cooler Scrapers –...
  • Page 15 EVERY 50 HOURS OF OPERATION (Weekly) Steering cylinder and articulated steering – Lubrication WARNING Place the roller on a level surface. Switch the engine off and push in the reserve/ parking brake knob for all checking and adjustments on the roller, unless otherwise specified.

  • Page 16: Every 50 Hours Of Operation (Weekly)

    EVERY 50 HOURS OF OPERATION (Weekly) Battery – Checking the electrolyte level WARNING Never use a naked flame when checking the battery. The electrolyte emits explosive gas while the alternator is charging. Raise the engine hood to the fully open mode. Wipe the top of the battery.
  • Page 17 EVERY 250 HOURS OF OPERATION (Monthly) Air cleaner – Dismantling Turn the machine in position for a left-hand turn. Loosen the screw (1) by turning it a ¼ turn, lift the cover (2) and take out the filter through the opening after carrying out the following items.

  • Page 18: Every 250 Hours Of Operation (Monthly)

    EVERY 250 HOURS OF OPERATION (Monthly) Changing the engine oil and oil filter Run the engine warm before draining the oil. WARNING Make sure that ventilation (extraction) is adequate if the engine is run indoors (risk of carbon monoxide poisoning). WARNING Switch off the engine and apply the park- ing brake.

  • Page 19: Drum (Qts)

    EVERY 250 HOURS OF OPERATION (Monthly) Forward/Reverse controls – Checking and lubrication Check friction of the forward/reverse controls. Adjust the friction screws (1) as required to retain the forward/ reverse controls at the set position during operation of the roller. The zero mode of the controls is determined by screw (2) gripping the groove in the spindle between the two control levers.
  • Page 20 EVERY 250 HOURS OF OPERATION (Monthly) Hydraulic reservoir – Checking/venting Lift up the engine hood to its fully open position. Unscrew and ensure that the reservoir cap is not clogged; air must have unobstructed passage through the cap in both directions. If clogged in either direction, clean with a little diesel oil and blow with compressed air until free passage is assured, or replace the cap with a new one.

  • Page 21: Every 500 Hours Of Operation (Every Three Months)

    EVERY 500 HOURS OF OPERATION (Every three months) Hydraulic fluid filters – Changing WARNING Place the roller on a level surface. Switch the engine off and push in the reserve/ parking brake knob for all checking and adjustments on the roller, unless otherwise specified.

  • Page 22: Every 1000 Hours Of Operation (Every Six Months)

    EVERY 1000 HOURS OF OPERATION (Every six months) Hydraulic reservoir – Draining Drain condense water from the hydraulic reservoir via the drain plug (1). Drain after the roller has stood still for a longer period, eg, overnight. CAUTION Take care when draining. Do not drop the plug so that the fluid flows out in an uncontrolled manner.
  • Page 23 EVERY 2000 HOURS OF OPERATION (Yearly) Hydraulic reservoir – Changing the fluid WARNING Place the roller on a level surface. Switch the engine off and push in the reserve/ parking brake knob for all checking and adjustments on the roller, unless otherwise specified.

  • Page 24: Every 2000 Hours Of Operation (Yearly)

    EVERY 2000 HOURS OF OPERATION (Yearly) Fuel tank – Cleaning It is easiest to clean the tank when it is almost empty. CAUTION Pump out any bottom sediment with a suitable pump; for example, an oil emptying pump. Save the oil in a can and dispose of it in an approved manner.

  • Page 25: Long-Term Parking

    LONG-TERM PARKING CAUTION The following instructions should be followed for parking longer than one month: The measures apply for a period of up to 6 months. The items marked must be restored before using the roller. Fig. 36 Roller protected against the weather See manufacturer’s instructions in the engine ma- Diesel engine...

  • Page 26: Special Instructions

    SPECIAL INSTRUCTIONS On leaving the factory, the various systems and Standard oils and other components are filled with oil or fluid as indicated in the recommended fluids Lubrication specification and are thus suitable for operation in ambient temperatures between -10°C and +40°C (14°F-104°F) CAUTION A maximum temperature of +35°C (95°F)

  • Page 27: Electrical System, Fuses

    ELECTRICAL SYSTEM, FUSES Fuses The machine is equipped with a 12 V electrical system and an alternator. CAUTION Connect the battery to the correct polarity (- to earth). The cable between battery and alternator must not be disconnected when the engine is running.

This manual is also suitable for:

Cc 82hCc 92

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