Ecoflam MULTICALOR 500.1 PRE Series Manual
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Ecoflam MULTICALOR 500.1 PRE Series Manual

Ecoflam MULTICALOR 500.1 PRE Series Manual

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GAS/LIGHT OIL BURNERS
MULTICALOR 500.1 PRE
MULTICALOR 600.1 PRE
Technical data
Operating instructions
Electric diagrams
Spare parts list
Gas train manual is separate
28-02-2019
www.ecoflam­burners.com
MULTICALOR 500.1 PRE TC
MULTICALOR 500.1 PRE TL
MULTICALOR 600.1 PRE TC
MULTICALOR 600.1 PRE TL
EN
3145148
3145149
3145151

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Summary of Contents for Ecoflam MULTICALOR 500.1 PRE Series

  • Page 1 GAS/LIGHT OIL BURNERS MULTICALOR 500.1 PRE MULTICALOR 600.1 PRE Technical data Operating instructions Electric diagrams Spare parts list Gas train manual is separate MULTICALOR 500.1 PRE TC 3145148 MULTICALOR 500.1 PRE TL 3145149 MULTICALOR 600.1 PRE TC MULTICALOR 600.1 PRE TL...
  • Page 2 Servomotor Lamtec - Air damper motor pre-setting Adjusting the intermediate burner capacity Pressure switch adjustment Maintenance program Troubleshooting instructions Operating troubles Appendix Control box - Damper actuators Fluidics nozzle chart Bergonzo nozzle tables Pump and pressure regulators Electrical diagrams Spare parts list 420011028200 www.ecoflam­burners.com...

  • Page 3: General Warnings ­ Conformity Declaration

    GENERAL WARNINGS ­ CONFORMITY DECLARATION Important notes Declaration of conformity Use the accessories provided Ecoflam burners have been designed and for dual fuel burners (flange, gasket, pins and nuts) to built in compliance with all current install the burner onto the boiler, regulations and directives.

  • Page 4: Burner Designation

    For burners over 1700 kW gas train connection pipe must be ordered. Kits and accessories are managed and delivered separately. Component type BBCH Burner Body with Combustion Head (without gas train) GTCP Gas Train Connection pipe Gas Train (delivered separately) 420011028200 www.ecoflam­burners.com...

  • Page 5: Burner Description

    C - selector: 0 = STOP 1 = light-oil operation HLoil 2 = gas operation I 0 II DISPLAY BCU LAMTEC POS 0: STOP D - ON/OFF switch POS 1: NAFTA POS 2: GAS E - display HLgas 420011028200 www.ecoflam­burners.com...
  • Page 6 WARNING: EN676 compulsory kit and accessories in order to comply to the safety regulations. Additional accessories and kits shall be installed by the installer in accordance to the local safety regulations and codes of practise. Gas governor / Filter Modulation Kit Max Pressure switch Other accessories FGDR - FILTER KITMD-RWF50 KITPRES50 Compulsory EN676 Probe-... KITPRES150 420011028200 www.ecoflam­burners.com...

  • Page 7: Technical Data

    -10°…+60° C Oil pump Model Oil pump motor Nozzles according to the output requested Type GAS CATEGORY BY COUNTRY Gas category Country BE CH CZ DE DK ES FR GB GR HU NO PL 2R3R 2H3B/P CY MT 420011028200 www.ecoflam­burners.com...
  • Page 8 12000 13000 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000 11000 14000 15000 16000 17000 adapt it to some special boiler Nm 3 /h 1000 1100 1200 1300 1400 1500 1600 1700 or application. 420011028200 www.ecoflam­burners.com...

  • Page 9: Overall Dimensions

    Burner gas flange Model ø MULTICALOR 500.1 4 x M16 MULTICALOR 600.1 4 x M16 Packaging (only burner) Model MULTICALOR 500.1 1580 1630 1090 MULTICALOR 600.1 1580 1630 1090 420011028200 www.ecoflam­burners.com...

  • Page 10: Oil Operating Mode ­ General Safety Functions

    Any failure of the flame signal at the end of A voltage failure will result in a regular the safety period and a flame signal during shut-off of the burner. Upon voltage 420011028200 www.ecoflam­burners.com...
  • Page 11 151: gas train Siemens VGD 155: pilot gas train 176: oil pump 178: solenoid valve 184: output control valve 311: return oil pressure switch 313: min gas pressure switch CV: check valve RL: return line VL: suction line VLO: working oil valve 420011028200 www.ecoflam­burners.com...

  • Page 12: Installation

    3. Check the ignition electrodes and the nozzle on the burner head as per factory setting (see figures). The setting of the mixing and ignition unit according to the boiler output will be performed during commissioning procedure. 4. Check that the head is preset at 50%. 420011028200 www.ecoflam­burners.com...
  • Page 13 3. Bleed and pressure gauge port 4. Vacuum gauge port 5. Pressure adjustment 6. Nozzle outlet 7. Heater 8. Hose 9. Oil filter 10. Oil ball valve WARNING: Check that the pump rotation is correct and before start up it has been pre-filled 420011028200 www.ecoflam­burners.com...
  • Page 14 INSTALLATION commissioning it must be ensured that pump never run dry. NOZZLE SELECTION Please refer to diagram to select Ecoflam recommended nozzle for the output that is required given the output necessary in the installation. Intake from Tank Regular maintenance is highly recommended.
  • Page 15 GAS VALVES AND INSTRUMENTS boiler furnaces the result of the leak test (furnace) and allow the boiler door to be GROUP must be duly certified. swivelled out if required. The gas valves and instruments group can 420011028200 www.ecoflam­burners.com...
  • Page 16 WARNING: Note that the head loss diagram is only indicative and does vary Multicalor 500.1 depending on the setting of the head. OUTPUT - Stm3/h 420011028200 www.ecoflam­burners.com...
  • Page 17 VGD 40.080 VGD 40.100 + F- DN100 VGD 40.100 VGD 40.125 + F- DN125 VGD 40.125 flow m LEGENDA Pf: Back pressure of furnace Pb: Pressure of burner (combustion head + complete gas train) Pin: Minimum inlet pressure 420011028200 www.ecoflam­burners.com...
  • Page 18 VGD 40.080 VGD 40.100 + F- DN100 VGD 40.100 VGD 40.100 + F- DN125 VGD 40.125 flow m LEGENDA Pf: Back pressure of furnace Pb: Pressure of burner (combustion head + complete gas train) Pin: Minimum inlet pressure 420011028200 www.ecoflam­burners.com...
  • Page 19 This operation is not possible on motors current safety regulations is required for above 3 kW. the mains supply connection. For more information, please contact the Ecoflam staff. ELECTRICAL CONNECTION 1) of the burner - Built-in electrical cabinet Use cable gland in order to secure the required level of protection.
  • Page 20 Type gas Type oil Gas calorific value Oil calorific value Gas inlet pressure mbar Adjustment gas pressure Volumetric gas flow rate Burner output Burner output Flue gas temperature C° Air temperature C° Performance Corrective action Operator name Company 420011028200 www.ecoflam­burners.com...

  • Page 21: Exhaust Gas Test

    - and CO 2500 for heavy oil S (CO max = 15,60%) 2000 1500 = 21 CO max - CO gem = % 1000 gem = % CO measured on dry flue gases Fan capacity reduced by [%] 420011028200 www.ecoflam­burners.com...
  • Page 22 The optimal position depends on the output that we need to reach but the default setting shall be modified only when you are not able to reach the suggested combustion value by adjusting the air flow in the maximum flame. – 420011028200 www.ecoflam­burners.com...
  • Page 23 Do never allow the pump working without oil for more than three minutes. NOTE: before starting the burner, check that the return pipe is open. An eventual obstruction could damage the pump sealing device. 420011028200 www.ecoflam­burners.com...
  • Page 24 – pressure switch tap. LEGENDA 1. Oil pump VS. Oil safety valve 3. Adjusting cam 4. Check valve VL. Working valve PR. Pressostat (optional) 5. Nozzle 6. Pressure regulator 7. Manometer – pressure gauge 420011028200 www.ecoflam­burners.com...
  • Page 25 – Servomotor LAMTEC ­ Air damper motor pre­setting Air adjustment is accomplished through LAMTEC parameters setting. Refer to LAMTEC manual attacched. 420011028200 www.ecoflam­burners.com...
  • Page 26 The maximum gas pressure switch has the function to check that the gas pressure after the gas train and before the head does not exceed the pre-set limits. Max gas pressure switch: it is available as a kit for different pressure. 420011028200 www.ecoflam­burners.com...

  • Page 27: Maintenance Program

    The exhaust gas loss can be calculated as follows: as follows: = exhaust gas temperature [°C] = combustion air temperature [°C] 0,37 0,49 = volumetric content of carbon = (195-22)( + 0,009) = 7,48% = (195-22)( + 0,007) = 7,83% dioxide [%] 10,8 12,8 420011028200 www.ecoflam­burners.com...
  • Page 28 GAS FILTER CLEANING ­ GAS PILOT FILTER CLEANING ATTENTION: Periodically clean oil cartridge with gasoline and the gas filter cartridge with air and replace them if it is necessary! Check and clean the gas filter in the pilot gas valve 420011028200 www.ecoflam­burners.com...

  • Page 29: Troubleshooting Instructions

    Modulate with LCM WARNING Ecoflam burners equipped with LCM are set up to receive the Siemens RWF modulator so they have: - quick connector for electrical connection of the RWF kit. - bridge on terminals 22, 23, 24.
  • Page 30 APPENDIX Fluidics nozzle chart 420011028200 www.ecoflam­burners.com...
  • Page 31 APPENDIX Fluidics nozzle chart 420011028200 www.ecoflam­burners.com...
  • Page 32 APPENDIX Fluidics nozzle chart 420011028200 www.ecoflam­burners.com...
  • Page 33 APPENDIX Bergonzo nozzle tables 420011028200 www.ecoflam­burners.com...
  • Page 34 APPENDIX Bergonzo nozzle tables 420011028200 www.ecoflam­burners.com...
  • Page 35 APPENDIX Bergonzo nozzle tables 420011028200 www.ecoflam­burners.com...
  • Page 36 : 5 bars max. heavy oil : 5 bars max. Rated speed 3600 rpm max. Starting torque 0,3 N.m Choice of heater Cartridge Ø 12 mm Fitting according to DIN 40430, NFC 68190 (N°9 elec.) Rating 80-100 W 420011028200 www.ecoflam­burners.com...
  • Page 37 APPENDIX Electrical diagrams 420011028200 www.ecoflam­burners.com...
  • Page 38 APPENDIX Electrical diagrams 420011028200 www.ecoflam­burners.com...
  • Page 39 APPENDIX Electrical diagrams 420011028200 www.ecoflam­burners.com...
  • Page 40 APPENDIX Electrical diagrams 420011028200 www.ecoflam­burners.com...
  • Page 41 APPENDIX Electrical diagrams 420011028200 www.ecoflam­burners.com...
  • Page 42 APPENDIX Electrical diagrams 420011028200 www.ecoflam­burners.com...
  • Page 43 APPENDIX Electrical diagrams 420011028200 www.ecoflam­burners.com...
  • Page 44 APPENDIX Spare parts list 420011028200 www.ecoflam­burners.com...
  • Page 45 ART. FZVR10 3/8 65325066 65325066 51 INNER ASSEMBLY 52 ADJUSTMENT OF OIL PRESSURE PR80 HRC42-46 d11x20 65324304 65324304 53 THROTTLE GROUP 840090179100 840090179100 54 OIL PRESSURE SWITCH DSB158 F931, 0-25BAR 65312206 65312206 TC = SHORT HEAD TL = LONG HEAD 420011028200 www.ecoflam­burners.com...
  • Page 46 420011028200 www.ecoflam­burners.com...
  • Page 47 420011028200 www.ecoflam­burners.com...
  • Page 48 Ecoflam Bruciatori S.p.A. reserves the right to make any adjustments, without prior notice, which is considered necessary or useful to its products, without affecting their main features Ecoflam Bruciatori S.p.A. si riserva il diritto di apportare ai prodotti le modifiche che riterrà necessarie o utili, senza pregiudicarne le caratteristiche principali.

This manual is also suitable for:

Multicalor 600.1 pre seriesMulticalor 500.1 pre tcMulticalor 500.1 pre tlMulticalor 600.1 pre tcMulticalor 600.1 pre tl3145148 ... Show all

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