Ecoflam MULTICALOR 500.1 PR Operating Instructions Manual
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Ecoflam MULTICALOR 500.1 PR Operating Instructions Manual

Gas/light oil burners
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GAS/LIGHT OIL BURNERS
MULTICALOR 500.1 PR
MULTICALOR 600.1 PR
Technical data
Operating instructions
Electric diagrams
Spare parts list
Gas train manual is
separate
22-11-2021
www.ecoflam­burners.com
MULTICALOR 500.1 PR TC SGT 230-400-50
MULTICALOR 500.1 PR TL SGT 230-400-50
MULTICALOR 600.1 PR TC SGT 230-400-50
MULTICALOR 600.1 PR TL SGT 230-400-50
MULTICALOR 500.1 PR TC SGT 230-400-50 NS 3143769
MULTICALOR 500.1 PR TC SGT 400-50 NS
MULTICALOR 500.1 PR TL SGT 230-400-50 NS
MULTICALOR 500.1 PR TL SGT 230-400-50 NS
MULTICALOR 500.1 PR TL S
MULTICALOR 600.1 PR TC SGT 230-400-50 NS 3143771
MULTICALOR 600.1 PR TL SGT 230-400-50 NS
MULTICALOR 600.1 PR TL S
EN
3142646
3142647
3142648
3142649
3143292
3142132
3143770
3148241
3143772
3145773

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Summary of Contents for Ecoflam MULTICALOR 500.1 PR

  • Page 1 MULTICALOR 600.1 PR TC SGT 230-400-50 3142648 separate MULTICALOR 600.1 PR TL SGT 230-400-50 3142649 MULTICALOR 500.1 PR TC SGT 230-400-50 NS 3143769 MULTICALOR 500.1 PR TC SGT 400-50 NS 3143292 MULTICALOR 500.1 PR TL SGT 230-400-50 NS 3142132 MULTICALOR 500.1 PR TL SGT 230-400-50 NS 3143770 MULTICALOR 500.1 PR TL S...
  • Page 2 Adjusting the intermediate burner capacity Pressure switch adjustment Servomotor SQM50 - Gas side final setting Maintenance program Troubleshooting instructions Operating troubles Appendix Control box - Damper actuators Fluidics nozzle chart Bergonzo nozzle tables Pump and pressure regulators Electrical diagrams Spare parts list www.ecoflam-burners.com 420010463703...

  • Page 3: Conformity Declaration

    CONFORMITY DECLARATION 420010463703 www.ecoflam-burners.com...

  • Page 4: General Warnings

    GENERAL WARNINGS Important notes General regulations applying to the Use the accessories provided Ecoflam burners have been designed and gas connection (flange, gasket, pins and nuts) to built in compliance with all current • The gas train must only be connected to install the burner onto the boiler, regulations and directives.

  • Page 5: Burner Designation

    For burners over 1700 kW gas train connection pipe must be ordered. Kits and accessories are managed and delivered separately. Component type BBCH Burner Body with Combustion Head (without gas train) GTCP Gas Train Connection pipe Gas Train (delivered separately) 420010463703 www.ecoflam-burners.com...

  • Page 6: Burner Description

    D - ON/OFF switch 1=OIL 2=AUTO 3=GAS E - selector: 0 = STOP 1 = light-oil operation SA s.r 2 = automatic operation 3 = gas operation F - termal lock-out lamp G - modulating unit RWF 50 (optional) www.ecoflam-burners.com 420010463703...
  • Page 7 Gas governor / Filter Tightness control Modulation Kit Max Pressure switch Other accessories FGDR - FILTER KITTC- Model KITMD-RWF 50 KITPRES50 Compulsory EN676 Compulsory > 1200 kW Probe-... KITPRES150 420010463703 www.ecoflam-burners.com...

  • Page 8: Technical Data

    Ambient temperature use -10°…+60° C Oil pump Model Oil pump motor Nozzles Type according to the output requested GAS CATEGORY BY COUNTRY Gas category Country BE CH CZ DE DK ES FR GB GR HU NO PL 3P/B CY MT www.ecoflam-burners.com 420010463703...
  • Page 9 12000 13000 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000 11000 14000 15000 16000 17000 adapt it to some special boiler Nm 3 /h 1000 1100 1200 1300 1400 1500 1600 1700 or application. 420010463703 www.ecoflam-burners.com...

  • Page 10: Overall Dimensions

    Burner gas flange Model ø MULTICALOR 500.1 4 x M16 MULTICALOR 600.1 4 x M16 Packaging (only burner) Model MULTICALOR 500.1 1580 1630 1090 MULTICALOR 600.1 1580 1630 1090 www.ecoflam-burners.com 420010463703...

  • Page 11: Oil Operating Mode - General Safety Functions

    Any failure of the flame signal at the end of A voltage failure will result in a regular the safety period and a flame signal during shut-off of the burner. Upon voltage 420010463703 www.ecoflam-burners.com...
  • Page 12 151: gas train Siemens VGD 155: pilot gas train 176: oil pump 178: solenoid valve 184: output control valve 311: return oil pressure switch 313: min gas pressure switch CV: check valve RL: return line VL: suction line VLO: working oil valve www.ecoflam-burners.com 420010463703...

  • Page 13: Installation

    (see figures). The setting of the mixing and ignition unit according to the boiler output will be performed during commissioning procedure. 4. Check that the head is preset at 50%. 420010463703 www.ecoflam-burners.com...
  • Page 14 3. Bleed and pressure gauge port 4. Vacuum gauge port 5. Pressure adjustment 6. Nozzle outlet 7. Heater 8. Hose 9. Oil filter 10. Oil ball valve WARNING: Check that the pump rotation is correct and before start up it has been pre-filled www.ecoflam-burners.com 420010463703...
  • Page 15 Return commissioning it must be ensured that pump never run dry. NOZZLE SELECTION Please refer to diagram to select Ecoflam recommended nozzle for the output that is required given the output necessary in the installation. Intake from Tank Regular maintenance is highly recommended.
  • Page 16 (furnace) and allow the boiler door to be GAS VALVES AND INSTRUMENTS GROUP must be duly certified. swivelled out if required. The gas valves and instruments group can be connected directly to the gas feed line. www.ecoflam-burners.com 420010463703...
  • Page 17 WARNING: Note that the head loss diagram is only indicative and does vary Multicalor 500.1 depending on the setting of the head. OUTPUT - Stm3/h 420010463703 www.ecoflam-burners.com...
  • Page 18 VGD 40.080 VGD 40.100 + F- DN100 VGD 40.100 VGD 40.125 + F- DN125 VGD 40.125 flow m LEGEND Pf: Back pressure of furnace Pb: Pressure of burner (combustion head + complete gas train) Pin: Minimum inlet pressure www.ecoflam-burners.com 420010463703...
  • Page 19 VGD 40.080 VGD 40.100 + F- DN100 VGD 40.100 VGD 40.100 + F- DN125 VGD 40.125 1C.2 flow m LEGEND Pf: Back pressure of furnace Pb: Pressure of burner (combustion head + complete gas train) Pin: Minimum inlet pressure 420010463703 www.ecoflam-burners.com...
  • Page 20 3 kW. STS: safety thermostat the mains supply connection. For more information, please contact the SA: active probe Ecoflam staff. SP: passive probe ELECTRICAL CONNECTION 1) of the burner - Built-in electrical cabinet Use cable gland in order to secure the required level of protection.
  • Page 21 Type gas Type oil Gas calorific value Oil calorific value Gas inlet pressure mbar Adjustment gas pressure Volumetric gas flow rate Burner output Burner output Flue gas temperature C° Air temperature C° Performance Corrective action Operator name Company 420010463703 www.ecoflam-burners.com...

  • Page 22: Exhaust Gas Test

    - and CO 2500 for heavy oil S (CO max = 15,60%) 2000 1500 = 21 CO max - CO gem = % 1000 gem = % CO measured on dry flue gases Fan capacity reduced by [%] www.ecoflam-burners.com 420010463703...
  • Page 23 firing head. Move the head forward to not able to reach the suggested combustion value by adjusting increase air flow backwards to reduce. the air flow in the maximum flame. – 420010463703 www.ecoflam-burners.com...
  • Page 24 Do never allow the pump working without oil for more than three minutes. NOTE: before starting the burner, check that the return pipe is open. An eventual obstruction could damage the pump sealing device. www.ecoflam-burners.com 420010463703...
  • Page 25 Turn the burner off and start it again in order to check if the burner start properly otherwise adjust the ignition oil cam number IV. OIL SETTING ENDED: switch the selector to automatic position. WARNING: Do not use the button cam drum release button. 420010463703 www.ecoflam-burners.com...
  • Page 26 V. Low flame position gas 25° (can be modified depending on the minimum output of the boiler). VI. Low flame position oil 25° (can be modified depending on the minimum output of the boiler). VII. To VIII not used www.ecoflam-burners.com 420010463703...
  • Page 27 Turn the burner off and start it again in order to check if the burner start properly otherwise adjust the ignition gas cam number III. GAS SETTING ENDED: switch the selector to automatic position. WARNING: Do not use the button cam drum release button. 420010463703 www.ecoflam-burners.com...

  • Page 28: Maintenance Program

    The exhaust gas loss can be calculated as follows: as follows: = exhaust gas temperature [°C] = combustion air temperature [°C] 0,49 0,37 = volumetric content of carbon = (195-22)( + 0,009) = 7,48% = (195-22)( + 0,007) = 7,83% dioxide [%] 10,8 12,8 www.ecoflam-burners.com 420010463703...
  • Page 29 GAS FILTER CLEANING - GAS PILOT FILTER CLEANING ATTENTION: Periodically clean oil cartridge with gasoline and the gas filter cartridge with air and replace them if it is necessary! Check and clean the gas filter in the pilot gas valve 420010463703 www.ecoflam-burners.com...

  • Page 30: Troubleshooting Instructions

    Adjust pressure or replace pump if Fuel pressure inappropriate YES YES necessary Check filter, pump pressure and Capacity reduction YES YES nozzle. Replace item if necessary Load control device does not Check load control, replace if YES YES close necessary www.ecoflam-burners.com 420010463703...
  • Page 31 Capacity reduction due to lower Check gas pressure, clean filter, gas supply pressure replace cartridge if necessary Gas pressure regulator Replace regulating valve not regulating Check load control, Load control device does not close replace if necessary 420010463703 www.ecoflam-burners.com...

  • Page 32: Operating Trouble

    2 Shut-off on trouble because the flame signal has not occurred on the expiry of the (2nd) safety time (flame signal of main flame with burners having an ignition gas valve). www.ecoflam-burners.com 420010463703...
  • Page 33 This will allow any desired position of the controller plate to be selected by hand. Drive and output will be coupled in the vertical position of the rocker arm. The fuel-air curve should be set over the full range of the cam plate so that operating safety will be retained also when the limit switch is overrun. 420010463703 www.ecoflam-burners.com...
  • Page 34 APPENDIX Fluidics nozzle chart www.ecoflam-burners.com 420010463703...
  • Page 35 APPENDIX Fluidics nozzle chart 420010463703 www.ecoflam-burners.com...
  • Page 36 APPENDIX Fluidics nozzle chart www.ecoflam-burners.com 420010463703...
  • Page 37 APPENDIX Bergonzo nozzle tables 420010463703 www.ecoflam-burners.com...
  • Page 38 APPENDIX Bergonzo nozzle tables www.ecoflam-burners.com 420010463703...
  • Page 39 APPENDIX Bergonzo nozzle tables 420010463703 www.ecoflam-burners.com...
  • Page 40 : 5 bars max. heavy oil : 5 bars max. Rated speed 3600 rpm max. Starting torque 0,3 N.m Choice of heater Cartridge Ø 12 mm Fitting according to DIN 40430, NFC 68190 (N°9 elec.) Rating 80-100 W www.ecoflam-burners.com 420010463703...
  • Page 41 APPENDIX Electrical diagrams 420010463703 www.ecoflam-burners.com...
  • Page 42 APPENDIX Electrical diagrams www.ecoflam-burners.com 420010463703...
  • Page 43 APPENDIX Spare parts list 420010463703 www.ecoflam-burners.com...
  • Page 44 APPENDIX Spare parts list Multicalor 500.1 PR Multicalor 500.1 PR S Multicalor 600.1 PR N° DESCRIPTION code code: 3148241 code AIR PRESSURE SWITCH DUNGS LGW10 A2P 65323047 65323047 65323047 WIELAND PLUG 6 pin 65322072 65322072 65322072 AIR INTAKE SET 65322346...
  • Page 45 APPENDIX Spare parts list 420010463703 www.ecoflam-burners.com...
  • Page 46 APPENDIX Spare parts list Multicalor 500.1 PR Multicalor 600.1 PR TL S N° DESCRIPTION code code: 3145773 AIR PRESSURE SWITCH DUNGS LGW10 A2P 65323047 65323047 WIELAND PLUG 6 pin 65322072 65322072 AIR INTAKE SET 65322346 65322346 COVER 65324490 65324490 GLASS...
  • Page 47 420010463703 www.ecoflam-burners.com...
  • Page 48 Ecoflam Bruciatori S.p.A. si riserva il diritto di apportare ai prodotti le modifiche che riterrà necessarie o utili, senza pregiudicarne le caratteristiche principali. La maison Ecoflam Bruciatori S.p.A. se réserve le droit d’apporter les modifications qu’elle jugera nécessaires ou utiles à ses produits sans pour autant nuire à leurs caractéristiques principales.

This manual is also suitable for:

Multicalor 600.1 prMulticalor 500.1 pr tc sgt 230-400-50Multicalor 500.1 pr tl sgt 230-400-50Multicalor 500.1 pr tc sgt 230-400-50 nsMulticalor 500.1 pr tc sgt 400-50 nsMulticalor 500.1 pr tl sgt 230-400-50 ns ... Show all

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