2-finger parallel gripper with center bore (52 pages)
Summary of Contents for SCHUNK PGN-plus 40
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Assembly and Operating Manual PGN-plus 2-Finger Parallel Gripper Translation of the original manual...
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Imprint Imprint Copyright: This manual is protected by copyright. The author is SCHUNK SE & Co. KG. All rights reserved. Technical changes: We reserve the right to make alterations for the purpose of technical improvement. Document number: 389296 Version: 13.00 | 25/08/2023 | en...
Table of contents Table of Contents 1 General ..................... 6 About this manual................1.1.1 Presentation of Warning Labels ............. 1.1.2 Definition of Terms ..............1.1.3 Applicable documents ..............1.1.4 Sizes..................1.1.5 Variants ................... 1.2 Warranty ................... 1.3 Scope of delivery................. 8 1.4 Accessories ..................
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Table of contents 5.3 Mounting the sensor................28 5.3.1 Overview of sensors ..............28 5.3.2 Turn control cam................ 29 5.3.3 Switch-off hysteresis for magnetic switches ........29 5.3.4 Setting dimensions for magnetic switches ........30 5.3.5 Mount the inductive proximity switch IN 80 ........32 5.3.6 Mount the magnetic switch MMS 22 ..........
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Table of contents 7.6 Assembly device cylinder piston with gripping force maintenance ....65 7.6.1 Sizes 40 - 100 ................65 7.6.2 Sizes 125 - 380 ................66 7.7 Drawings................... 67 7.7.1 Standard .................. 68 7.7.2 Dust cover ................69 7.7.3 Version with power booster cylinder ..........70 8 Translation of the original declaration of incorporation .........
General 1 General 1.1 About this manual This manual contains important information for a safe and appropriate use of the product. This manual is an integral part of the product and must be kept accessible for the personnel at all times. Before starting work, the personnel must have read and understood this operating manual.
For ATEX versions: Supplementary sheet "Installation and operating instructions - EX" * The documents labeled with an asterisk (*) can be downloaded from schunk.com. 1.1.4 Sizes This operating manual applies to the following sizes: PGN-plus 40 PGN-plus 50 PGN-plus 64 PGN-plus 80 PGN-plus 100 PGN-plus 125...
General Observe the ambient conditions and operating conditions Parts touching the workpiece and wear parts are not included in the warranty. 1.3 Scope of delivery The scope of delivery includes 2-Finger Parallel Gripper PGN-plus in the version ordered Accessory pack Content of the accessory pack: 6 x Centering sleeves for mounting 2 x O-ring for hose-free direct connection...
General 1.4 Accessories A wide range of accessories are available for this product For information regarding which accessory articles can be used with the corresponding product variants, see catalog data sheet. ID.-No. of the seal kit PGN-plus ID number 5516793 40 V/HT 395516793 40 SD...
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General PGN-plus ID number 0370987 240 V/HT 0370988 240 SD 5518717 0370898 300 V/HT 0370943 300 SD 5518718 0370989 380 V/HT 0370990 380 SD 5518719 13.00 | PGN-plus | Assembly and Operating Manual | en | 389296...
Use of unauthorized spare parts Using unauthorized spare parts can endanger personnel and damage the product or cause it to malfunction. Use only original spare parts or spares authorized by SCHUNK. 2.4 Gripper fingers Requirements of gripper fingers Accumulated energy can make the product unsafe and risk the danger of serious injuries and considerable material damage.
Basic safety notes Execute the gripper fingers in such a way that the product reaches either the "open" or "closed" position in a de- energized state. Only change gripper fingers if no residual energy can be released. Make sure that the product and the top jaws are a sufficient size for the application.
Basic safety notes Service personnel of Due to its technical training, knowledge and experience, service the manufacturer personnel of the manufacturer is able to perform the delegated tasks and to recognize and avoid possible dangers. 2.7 Personal protective equipment Use of personal protective equipment Personal protective equipment serves to protect staff against danger which may interfere with their health or safety at work.
Basic safety notes 2.9 Transport Handling during transport Incorrect handling during transport may impair the product's safety and cause serious injuries and considerable material damage. When handling heavy weights, use lifting equipment to lift the product and transport it by appropriate means. Secure the product against falling during transportation and handling.
Basic safety notes Do not reach into the open mechanism or movement area of the product during operation. 2.12.1 Protection during handling and assembly Incorrect handling and assembly Incorrect handling and assembly may impair the product's safety and cause serious injuries and considerable material damage. Have all work carried out by appropriately qualified personnel.
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Basic safety notes To avoid accidents and/or material damage, human access to the movement range of the machine must be restricted. Limit/ prevent accidental access for people in this area due through technical safety measures. The protective cover and protective fence must be rigid enough to withstand the maximum possible movement energy.
Basic safety notes 2.13 Notes on particular risks DANGER Risk of fatal injury from suspended loads! Falling loads can cause serious injuries and even death. Stand clear of suspended loads and do not step within their swiveling range. Never move loads without supervision. Do not leave suspended loads unattended.
* For use in dirty ambient conditions (e.g. sprayed water, vapors, abrasion or processing dust) SCHUNK offers corresponding product options as standard. SCHUNK also offers customized solutions for special applications in dirty ambient conditions. More technical data is included in the catalog data sheet.
Design and description 4 Design and description 4.1 Design 2-Finger Parallel Gripper Air purge connection Base jaw Compressed air main connection Groove for magnetic switch Housing 4.2 Description Universal 2-finger parallel gripper with large gripping force and high maximum moments thanks to multi-tooth guidance. 13.00 | PGN-plus | Assembly and Operating Manual | en | 389296...
Assembly 5 Assembly 5.1 Installing and connecting WARNING Risk of injury due to unexpected movements! If the power supply is switched on or residual energy remains in the system, components can move unexpectedly and cause serious injuries. Before starting any work on the product: Switch off the power supply and secure against restarting.
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In order to achieve perfect functioning of the gripper, the set- screw of the air purge connection must be removed and replaced with a pneumatic connection when using the dust-tight variant (SD). SCHUNK recommends using the air purge connection within the scope of the technical data, } 3 [/ 18].
Assembly 5.2 Connections 5.2.1 Mechanical connection DANGER Danger of explosion in potentially explosive areas! Observe supplementary sheet for products with explosion- resistant versions "PGN-plus -...-EX". Evenness of the The values apply to the whole mounting surface to which the mounting surface product is mounted.
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Assembly Dust-tight (SD) NOTE On delivery of the dust-tight version (SD) the intermediate jaws are screwed onto the base jaws. The intermediate jaws can become off while removing the screws. Observe during assembly, that the intermediate jaws are between the base jaws und the gripper finger. Connections at the The product can be mounted from three sides.
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Assembly PGN-plus ① Screws * ② Centering sleeve 125 AS M8/20 Ø12 125 IS M8/20 Ø12 M8/20 Ø12 160 AS M8/20 Ø12 160 IS M8/20 Ø12 M10/20 Ø14 200 AS M10/20 Ø14 200 IS M10/20 Ø14 M12/25.5 Ø16 240 AS M12/23 Ø16 240 IS...
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Assembly PGN-plus ⑤ Screws * ③Centering sleeve Ø8 Ø10 Ø12 Ø12 Ø14 Ø16 Ø22 Ø28 * Mounting screw according to standard DIN EN ISO 4762, max. strength class 8.8 13.00 | PGN-plus | Assembly and Operating Manual | en | 389296...
Assembly 5.2.2 Pneumatic connection NOTE Observe the requirements for the compressed air supply, [/ 18]. } 3 In case of compressed air loss (cutting off the energy line), the components lose their dynamic effects and do not remain in a secure position. However, the use of a SDV-P pressure maintenance valve is recommended in this case in order to maintain the dynamic effect for some time.
– The assembly and operating manual and catalog datasheet are included in the scope of delivery for the sensors and are available at schunk.com. Information on handling sensors is available at schunk.com or from SCHUNK contact persons. 5.3.1 Overview of sensors * Only for the "Hub 2"...
Assembly 5.3.2 Turn control cam Turn control cam, example control cam for inductive monitoring Depending on the jaw stroke, it may be necessary to change the alignment of the control cam for the sensors IN 80 and RMS 80. In the image, the installation situation (A) shows the control cam in the delivery state of the product and the installation situation (B) shows the turned control cam.
Assembly 5.3.4 Setting dimensions for magnetic switches * Setting dimension I1, from product bottom edge (1) to front sensor (2) The setting dimension applies for the following sensors: PGN-plus Setting dimension l1* [mm] MMS 22-PI1 MMS 22-PI2 MMS-P 22 14.9 14.9 14.9 40 AS 18.9...
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The magnetic switch MMS 22-PI1 can be adjusted and taught in two ways. "Standard mode" allows for quick installation on the T-nut preset by SCHUNK in the groove or the defined setting dimension "l1." In "Optimal Mode", the sensor identifies the optimal position in the groove itself.
The switching point of the position "Gripper open" and "Gripper closed" have already been set by SCHUNK. If these positions are to be used, carry out the following: Slide the sensor 1 (1) into the bracket (2) until it stops.
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Assembly Tighten the screw (3) on the bracket (2). Tightening torque: 0.2 Nm Open gripper or grip part. Unfasten the screw (4). Turn the screw (5) to adjust the position of the control cam (6). ð Slide control cam (6) inwards until the sensor 1 (1) no longer responds.
Assembly 5.3.6 Mount the magnetic switch MMS 22 CAUTION Risk of damage to the sensor during assembly! Observe the maximal tightening torque. Position "Gripper open" or "Part gripped (I.D. gripping)" Bring product in the position to be set. If necessary remove T-nut (3). Turn the sensor 1 (1) into the groove (2).
Assembly 5.3.7 Mount the programmable magnetic switch MMS 22-PI2 CAUTION Risk of damage to the sensor during assembly! Observe the maximal tightening torque. NOTE If there is no T-nut available, slide the sensor according to dimension I1 into the groove (2), } 5.3.4 [/ 30].
Assembly 5.3.8 Mount the programmable magnetic switch MMS 22-P 22 CAUTION Risk of damage to the sensor during assembly! Observe the maximal tightening torque. NOTE If there is no T-nut available, slide the sensor according to dimension I1 into the groove (2), } 5.3.4 [/ 30].
The magnetic switch MMS 22-PI1 can be adjusted and taught in two ways. "Standard mode" allows for quick installation on the T-nut preset by SCHUNK in the groove or the defined setting dimension "l1." In "Optimal Mode", the sensor identifies the optimal position in the groove itself.
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Assembly Alternatively for size 40 - 160, except 50: Setting the sensor in "Standard mode" Turn the sensor 1 (1) into the groove (2). OR: Slide the sensor 1 (1) into the groove (2) until the sensor 1 (1) stops at the T-nut (3). Secure the sensor 1 (1) using the set-screw (4).
Assembly 5.3.10 Mounting the magnetic switch MMS 22-IOL CAUTION Risk of damage to the sensor during assembly! Observe the maximal tightening torque. NOTE If there is no T-nut available, slide the sensor according to dimension I1 into the groove (2), see following table. Turn the sensor (1) into the groove (2).
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Assembly PGN-plus l1* [mm] 50 IS-KVZ At stop 22.4 64 AS 19.2 64 IS 39.5 64 CPC 41.4 64 AS-KVZ 59.4 64 IS-KVZ 59.4 26.5 80 AS 80 IS 44.5 80 CPC 80 AS-KVZ 80 IS-KVZ 28.7 100 AS 100 IS 55.6 100 CPC 55.2...
Assembly 5.3.11 Mount the analog magnetic switch MMS 22-A CAUTION Risk of damage to the sensor during assembly! Observe the maximal tightening torque. NOTE If there is no T-nut available, slide the sensor according to dimension I1 into the groove (2), see following table. Turn the sensor (1) into the groove (2).
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Assembly PGN-plus l1* [mm] 64 IS-KVZ 59.4 26.5 80 AS 80 IS 44.5 80 CPC 49.0 80 AS-KVZ 67.0 80 IS-KVZ 67.0 28.7 100 AS 100 IS 55.6 100 CPC 55.2 100 AS-KVZ 81.2 100 IS-KVZ 81.2 125 AS 59.6 125 IS 56.9 125 CPC...
With O.D. gripping the "Gripper closed" position and with I.D. gripping the "Gripper opened" position cannot be queried. Should you have questions, do not hesitate to contact SCHUNK. Actual signal Optimum signal Stroke [mm] Analog signal on O.D.
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ð SCHUNK recommends the adhesive Loctite 290 or 638. Slide control cam (6) into the base jaw to the stop. ð Ensure that the higher front side of the control cam (6) is pointing outwards.
Assembly 5.3.13 Mount the reed switch RMS 22 CAUTION Material damage due to an incorrect tightening torque! If the threaded pin is tightened with an incorrect tightening torque, the product may be damaged. Observe a maximum tightening torque of 10 Ncm for the set- screws.
Assembly 5.3.14 Mount the reed switch RMS 80 To be able to mount the sensor, the gripper has to be retrofitted with a special mounting kit. CAUTION Blockade of the gripper after setting or replacing of the switching cam! The switching cam can be tilt in the guide, if it was not fixed exactly in the base jaw.
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Assembly Position "Gripper open" or "Part gripped (I.D. gripping)" Loosen screw (4) and remove the contol cam (6) for inductive sensing from the base jaw. Push the control cam (6) from the mounting kit into the base jaw. ð Make sure that the side with the magnet is facing inwards.
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Assembly Position "Gripper closed" or "Part gripped (O.D. gripping)" Loosen screw (4) and remove the contol cam (6) for inductive sensing from the base jaw. Push the control cam (6) from the mounting kit into the base jaw. ð Make sure that the side with the magnet is facing outwards.
Assembly 5.3.15 Mount the flexible position sensor FPS The flexible position sensor FPS consists of an evaluation unit and one of the following sensors: MMS 22-A-5V FPS-S M8 CAUTION Risk of damage to the sensor during assembly! Observe the maximal tightening torque. 5.3.15.1 Mounting the MMS 22-A-5V Note: In order to mount the sensor MMS 22-A-5V, no additional attachment kit is required.
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Assembly Slide control cam (7) from the mounting kit with the recess at the front into the base jaw. Screw the control cam (7) to the base jaw using the screw (8). Slide spacer shim (9) into the bracket (2) to the stop. Slide the sensor (1) to the stop into the bracket (2).
ð Make sure that there is no adhesive on the bottom of the control cam (6), which comes into contact with the sensor. ð SCHUNK recommends the adhesive Loctite 290 or 638. 13.00 | PGN-plus | Assembly and Operating Manual | en | 389296...
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Assembly Slide control cam (6) out of the mounting kit front into the base jaw. ð Ensure that the higher front side of the control cam (6) is pointing outwards. Tighten screw (4) slightly. Turn the screw (5) to push the position of the control cam (6). Tighten screw (4) and in doing so press the control cam (6) in the direction of the gripper finger.
Assembly 5.3.17 Mount the radio system RSS-R1/T2 The radio system RSS-R1/T2 can be used with the following sensors: Reed switch RMS 22 Reed switch RMS 80 5.3.17.1 Assembly RMS 22 Installing the sensor , } 5.3.13 [/ 45]. Adjust sensor, see Translation of Sensor Assembly and Operating Manual.
Unused air connections open. Close unused air connections. Flow control valve closed. Open the flow control valve. Component part defective. Replace component or send it to SCHUNK for repair. 6.2 Product is not executing the complete stroke Possible cause Corrective action Dirt deposits between cover and piston.
Compressed air can escape. Check seals, if necessary, disassemble the product and replace seals. Component part defective. Replace component or send it to SCHUNK for repair. Too much grease in the mechanical Clean and lubricate product. movement space.
Before carrying out any work, make sure that all surfaces have cooled down to the ambient temperature. Original spare parts Use only original spare parts of SCHUNK when replacing spare and wear parts. Replacement of the housing and base jaws The base jaws and the guides in the housing are matched to each other.
Maintenance 7.4 Disassemble the product 7.4.1 Variant without maintenance of gripping force Position of the item numbers: } 7.7 [/ 67] Remove the compressed air hoses. Remove the cover (5). Mark the installation position of the piston (3/8) and the base jaws (2/7) in the housing (1). Unscrew the screws (41) and remove the cover (4).
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Maintenance WARNING Risk of injury due to spring forces! The cover and the cylinder piston are under spring tension. Carefully disassemble the gripper. Clamp the gripper between the base jaws (4) and the cover (9) in the vise so that it is still possible to remove the four screws (8).
Maintenance Evenly unscrew screws (13) and carefully remove the devices (15/16). Push the piston (3) upwards out of the housing (2). Pull the base jaws (4) out of the housing (2). 7.4.3 Variant with maintenance of gripping force (I.D. gripping) Position of the item numbers: } 7.7 [/ 67] WARNING...
Maintenance 7.4.5 Version with power booster cylinder (KVZ) without gripping force Position of the item numbers: } 7.7.3 [/ 70] Remove the compressed air hoses. Remove the cover (5). Mark the installation position of the piston (3/8) and the base jaws (2/7) in the housing (1). Unscrew the screws (41) and remove the cover (4).
Maintenance 7.5 Servicing and assembling the product Maintenance Clean all parts thoroughly and check for damage and wear. Treat all grease areas with lubricant, } 7.3 [/ 57] Oil or grease external steel parts Replace all wear parts / seals. } 7.7 [/ 67] –...
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Maintenance Carefully put the device (100) over the cylinder piston (10) and attach to the housing using the screws (101). Insert the screw (45) and tighten to the required torque [/ 64]. } 7.5.6 Remove the device (100) and continue to assemble the gripper in the reverse order to the order for disassembling } 7.7...
Maintenance 7.5.3 Variant with maintenance of gripping force (I.D. gripping) Reassemble in reverse order of disassembly [/ 60]. } 7.4.3 7.5.4 Variant with dust cover Reassemble in reverse order of disassembly } 7.4.4 [/ 60]. 7.5.5 Version with power booster cylinder (KVZ) without gripping force Reassemble in reverse order of disassembly [/ 61].
Maintenance 7.6 Assembly device cylinder piston with gripping force maintenance 7.6.1 Sizes 40 - 100 D H8 B - B 0.02 0.02 l 1 ± 0.02 Ø 15 A - A Tab.: Cylinder piston assembly device – dimensions in mm PGN-plus 22.5 14.5 PGN-plus Screw (DIN EN ISO 4762) Item 101...
Maintenance PGN-plus Screw Screw Item102 Item 105 M8 x 60 M8 x 65 M10 x 80 M8 x 80 M12 x 90 M10 x 95 M16 x 110 M10 x 110 M20 x 120 M12 x 125 Tab.: Screw for assembly device 7.7 Drawings The following figures are example images.
Included in the seal kit. Seal kit can only be ordered completely. Positions are adapted to each other and can not be replaced by the customer. **** not with PGN-plus 40 - 125 ***** not with PGN-plus 40 - 80...
Included in the seal kit. Seal kit can only be ordered completely. Positions are adapted to each other and can not be replaced by the customer. **** not with PGN-plus 40 - 80 ***** not with PGN-plus 40/50 13.00 | PGN-plus | Assembly and Operating Manual | en | 389296...
8 Translation of the original declaration of incorporation in terms of the Directive 2006/42/EG, Annex II, Part 1 Section B. Manufacturer/ SCHUNK SE & Co. KG Distributor Toolholding and Workholding | Gripping Technology | Automation Technology Bahnhofstr. 106 - 134...
UKCA declaration of incorporation 9 UKCA declaration of incorporation in accordance with the Supply of Machinery (Safety) Regulations 2008. Manufacturer/ SCHUNK Intec Limited Distributor Clamping and gripping technology 3 Drakes Mews, Crownhill MK8 0ER Milton Keynes We hereby declare that on the date of the declaration the following partly completed machine complied with all basic safety and health regulations found in the "Supply of Machinery (Safety) Regulations 2008".
"on the restriction of the use of certain hazardous substances in electrical and electronic equipment (RoHS)", or fulfill their intended function only as part of one. Therefore products from SCHUNK do not fall within the scope of the directive at this time. REACH Regulation Products from SCHUNK fully comply with the regulations of Regulation (EC) No. 1907/2006...
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13.00 | PGN-plus | Assembly and Operating Manual | en | 389296...
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13.00 | PGN-plus | Assembly and Operating Manual | en | 389296...
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SCHUNK SE & Co. KG Toolholding and Workholding | Gripping Technology | Automation Technology Bahnhofstr. 106 - 134 D-74348 Lauffen/Neckar Tel. +49-7133-103-0 Fax +49-7133-103-2399 info@de.schunk.com schunk.com Folgen Sie uns I Follow us Wir drucken nachhaltig I We print sustainable...
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