Converting Your Gas Grill - Broil King BSB405 Care & Use/Installation Manual

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Converting Your Gas Grill

Your BROILMASTER Gas Grill comes equipped to be converted to the opposite gas.
Each grill comes "GAS SPECIFIC", and packed with a gas conversion kit. On the side of
the GAS BBQ there will be a rating plate that specifies the "GAS TYPE" and orifice size as
well as contains your SERIAL NUMBER for your warranty.
HOW DO I CONVERT MY GRILL
GAS TYPE?
A professional plumber or gas grill
professional should be used to convert
your gas grill. An conversion Orifice
kit is included in your grill.
GAS PROFESSIONAL INSTALLERS
Main Burners
1. You must remove all cooking grids,
vaporizors and dividers to see the
main burners in the appliance.
2. On the back rear of each burner is a pin.
Remove pin with a needle nose pliers.
3. To remove burner, pull burner upwards
and slide burner toward the rear of
the appliance. Repeat this process for
each burner.
4. Where the burner was previously
located, sitting over the main valve
orifice through the hole in the front
basin should now be empty space
where you can see the orifice.
5. Inside the space you will find the end of
the valve , with an orifice (brass fitting),
screwed into the end of the valve stem
that can be easily removed.
6. Carefully remove the orifice with a 6mm
socket set and extension they are brass
so be cautious not to strip.
7. Once the old orifice is removed, replace
it with the new orifice provided with
each gas grill.
8. Replace burners and pins making sure
that the orifices are inside and centered
in the burner tubes.
BR0227-0-1222
9. For converting to LP, attach the provided
brass elbow to the gas manifold fitting.
You will need to purchase an LP hose
and regulator (Empire part number
B069756) to connect the LP tank to the
brass elbow.
Rear Burner
1. Remove 2 screws on each side of the
cover, then remove the rear cover from
the back of the firebox.
2. Remove the orifice.
3. Replace the orifice with the new orifice
provided with each gas grill. See rating
plate chart for size on page 39.
4. Replace rear cover.
Adjust Main Burner And Air Shutters
1. Light each burner and inspect burners
for proper flame appearance.
2. The best flame appearance is a blue
flame with yellow tip.
3. There is an air shutter found at the end
of the main burner Venturi, which can
be either opened or closed to make
adjustments to the flame's appearance.
The Air Shutter can be adjusted by
loosening the screw and opening the air
shutter, then closing it slowly until the
flame starts to yellow. STOP and turn
back 1/16", then tighten the screw. The
flame should be blue with yellow tips.
Page 23

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