Related Manuals for Broil King Premium H4PK3N-2
Summary of Contents for Broil King Premium H4PK3N-2
- Page 1 P R E M I U M G R I LL S H3PK3N-3; H4PK3N-2; & H(3,4)PK3N-3 H(3,4)X GRILL WITH BLACK PATIO POST AND ONE BLACK SHELF GAS-FIRED Page 1...
- Page 2 IMPORTANT INFORMATION IMPORTANT his manual should be read thoroughly by the installer and by anyone who will use or maintain the grill. Installer - Write the model number, serial number, and date of installation in the manual. If available, attach a copy of the receipt. Leave this manual with the grill owner. Grill Owner - Read and retain this manual.
- Page 3 Thank you for purchasing a Premium Gas Grill. Broilmaster takes pride in its reputation as the The Most Durable Grill Known to Man. From its thick aluminum casting to its massive cooking grids, your Broilmaster is built to last. In fact we still make replacement parts for Broilmaster grills built more than 30 years ago.
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Page 4: Table Of Contents
TABLE OF CONTENTS You have chosen the finest grill for your outdoor cooking pleasure. Please take time to read this entire manual before assembling your Premium Broilmaster gas grill. ASSEMBLY INSTRUCTIONS ..................... 5 H3PK3 SERIES PARTS DIAGRAM ................... 6 H4PK3 SERIES PARTS DIAGRAM ................... 7 POST HARDWARE PACK - B102000 .................. -
Page 5: Assembly Instructions
ASSEMBLY INSTRUCTIONS Before You Begin Compare the parts in the box to the parts list provided in this manual. If any are missing, contact your Broilmaster dealer before beginning assembly. All Broilmaster grills require some assembly. For the best results, follow the step-by-step instructions. For natural gas grills and for permanently mounted LP grills, have your gas supplier run service to the desired location first. -
Page 6: H3Pk3 Series Parts Diagram
H3PK3 SERIES PARTS DIAGRAM Page 6 B102229-2-0615... -
Page 7: H4Pk3 Series Parts Diagram
H4PK3 SERIES PARTS DIAGRAM B076621 (1) B100561 (1) GRILL BODY TOP SIDE SHELF B101665 (1) PUSH NUT B100559 (1) SUPPORT BRACKET FRONT B100993 (1) SHELF SUPPORT STIFFENER DP119 (1) HEAT INDICATOR B070486 (1) LID HANDLE B060757(1) RETRACTING RACK B100560 (1) B101969 (1) B073097 (1) SUPPORT BRACKET BACK... -
Page 8: Post Hardware Pack -B102000
POST HARDWARE PACK -B102000 HEX HEAD BOLT, SELF-DRILLING HEX HEAD BOLT, SS,1/4-20 X 1-1/2 HEX HEAD SCREW, SS,1/4-20 X 3/4 B100112 10-24 X 1/2 B063096 R2737 (13) LOCK WASHER, FLAT WASHER, 1/4 ID X 1/2 OD SS,1/4 ID X 5/8 B100139 B076332 Standard hardware items such as bolts, screws, washers, and nuts can be purchased at your local hard-... -
Page 9: Grill Head Hardware Pack - B102153
GRILL HEAD HARDWARE PACK - B102153 KEPS NUT, HEX NUT, PHILLIPS PAN HEAD SCREW, PHILLIPS PAN HEAD SCREW, SS,10-24 SS,1/4-20 SS,1/4-20 X 1-1/2 SS,10-24 X 1 B073967 B076331 B101649 B073978 GROUND BATTERY, AA KNOB COTTER PIN WIRE B076529 B070084 B057805 B072684 FOAM GRIP B073097... -
Page 10: Shelf Hardware Pack - B101658
SHELF HARDWARE PACK - B101658 PHILLIPS PAN HEAD SCREW, SELF-DRILLING PHILLIPS PAN HEAD SCREW, PHILLIPS TRUSS HEAD SCREW, 10-16 X 3/4 SS,10-16 X 1/2 SS,1/4-3/4 B100563 R4059 B072217 FLAT WASHER, LOCK WASHER, FLAT WASHER, SS,1/4 ID X 1 1/4 ID X 1/2 OD 1/4 ID X 5/8 OD B076333 B076332... -
Page 11: Unpack And Remove Lid
UNPACK AND REMOVE LID REMOVING LID To ease assembly, remove Grill Lid and Warming Rack. Remove Warming Rack and set aside. Remove the two Pins and Clips at the rear of the Grill Lid and set aside. After Pins, Lid and Warming Rack have been removed, remove the contents from inside the Grill. -
Page 12: Attach Lower Bracket
ATTACH LOWER BRACKET SELF-DRILLING HEX HEAD SCREW, 10-24 X 1/2 R2737 (8) 5/16” Page 12 B102229-2-0615... -
Page 13: Attach Base To Post
ATTACH BASE TO POST HEX HEAD SCREW, SS,1/4-20 X 1 1/2 B100112 (4) LOCK WASHER, 1/4 ID X 1/2 OD B100139 (4) 7/16” CAST BASE B102229-2-0615 Page 13... -
Page 14: Insert Flex Line Through Post
INSERT FLEX LINE THROUGH POST Page 14 B102229-2-0615... -
Page 15: Attach Upper Bracket
ATTACH UPPER BRACKET SELF-DRILLING HEX HEAD SCREW, 10-24 X 1/2 R2737 (4) 5/16” Slide the Upper Bracket into the Post and secure with four Self-Drill Screws. B102229-2-0615 Page 15... -
Page 16: Grease Cup Holder Placement
GREASE CUP HOLDER PLACEMENT Remove Protective film applied to Grease Cup Holder prior to install. Snap Grease Cup Holder to top of Post. Use only the supplied Grease Cup or noncombustible containers for the Grease Cup (aluminum or tin cans). Page 16 B102229-2-0615... -
Page 17: Insert Burner Hold-Down Bolt
INSERT BURNER HOLD-DOWN BOLT PHILLIPS PAN HEAD SCREW SS, 1/4-20 X 1-1/2 B101649 (1) HEX NUT, SS, 1/4-20 B076331(1) 7/16” B102229-2-0615 Page 17... -
Page 18: Attach Bottom Casting To Post
ATTACH BOTTOM CASTING TO POST HEX HEAD BOLT SS, 1/4-20 X 3/4 B063096 (4) FLAT WASHER, SS, 1/4 ID X 5/8 OD B076332 (4) 7/16” Page 18 B102229-2-0615... -
Page 19: Attach Side Shelf
ATTACH SIDE SHELF PHILLIPS TRUSS HEAD SCREW, SS, 1/4-20 X 3/4 B072217 (2) FLAT WASHER, 1/4 ID X 5/8 OD B076332 (2) FLAT WASHER, SS, 1/4 ID X 1 OD B101640 (2) LOCK WASHER, 1/4 ID X 1/2 OD B076333 (2) HEX NUT, SS, 1/4-20 B076331 (2) - Page 20 ATTACH SIDE SHELF PHILLIPS PAN HEAD SCREW, 10-16 X 3/4 B100563 (4) Page 20 B102229-2-0615...
- Page 21 ATTACH SIDE SHELF SELF-DRILLING PHILLIPS PAN HEAD SCREW, SS, 10-16 X 1/2 R4059 (2) Leave Screws loose until next step. B102229-2-0615 Page 21...
- Page 22 ATTACH SIDE SHELF Hang the side Brackets on the lower Pins of the Bracket attach assembly. Tighten the two 10-16 x 1/2 Phillips screws from previous step. Page 22 B102229-2-0615...
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Page 23: Wind Deflector Placement
WIND DEFLECTOR PLACEMENT Place the Wind Deflector in the bottom Casting. The Wind Deflector cannot be installed until after the bottom Casting is installed on the Post. B102229-2-0615 Page 23... -
Page 24: Insert Control Panel
INSERT CONTROL PANEL KEPS NUT, SS, 10-24 B073967(2) 3/8” Ease the Control Shield over the studs on the Control Panel. Then insert the two studs through the holes on the front of the grill. Attach with the two keps nuts. Remove Plastic Film on label. -
Page 25: Attach Ignitor Wire
ATTACH IGNITOR WIRE GROUND LUG Connect the ground wire to the ground lug on the Collector Box before installing the burner into the casting. COLLECTOR BOX B102229-2-0615 Page 25... -
Page 26: Install Burner Assembly
INSTALL BURNER ASSEMBLY COTTER PIN, B057805(1) Slide the Venturi onto the Valve Assembly as shown. Raise the end of the Burner Bracket Insert the Burner Assembly into and slip it over the Phillips Truss Head the Grill bottom with the Venturi Screw. -
Page 27: Connect Ignitor Leads
CONNECT IGNITOR LEADS IGNITOR Route Leads from Burner through rectangle cutout and secure to Ignitor Terminals (polarity is not important). The Ignitor terminals do not have a polarity. B102229-2-0615 Page 27... -
Page 28: Knob And Battery Placement
KNOB AND BATTERY PLACEMENT Unscrew the Ignitor Knob from the Control Panel, and insert AA Battery, positive side up, and replace Ignitor Button. AFTER Page 28 B102229-2-0615... -
Page 29: Install Handle
INSTALL HANDLE PHILLIPS PAN HEAD SCREW, SS,10-24 X 1 B073978 (2) Tip: For ease of installation, lightly lubricate the inside of the Foam Grip with Liquid Soap before twisting it on to Handle. B102229-2-0615 Page 29... -
Page 30: Reinstall Lid
REINSTALL LID HINGE PIN, (FROM PREVIOUS STEPS) B057804 (2) COTTER PIN, (FROM PREVIOUS STEPS) B057805 (2) Page 30 B102229-2-0615... -
Page 31: Install Racks
INSTALL RACKS Place the 'Char-Master' Briquets in a single layer evenly on your grill's briquet rack. DO NOT dump them onto the briquet rack. A single layer of 'Char-Master' Briquets works best. Save leftover briquets for future use. Before cooking, always preheat the grill. -
Page 32: Install Warming Rack
INSTALL WARMING RACK Page 32 B102229-2-0615... -
Page 33: Connecting Natural Gas Grill
CONNECTING NATURAL GAS GRILL 3/4” Attach the flexible stainless steel gas line (provided with the Broilmaster post) to the fitting on the burner control valve mounted on the control panel. Tighten this connection with a wrench. B102229-2-0615 Page 33... -
Page 34: Natural Gas Grills
NATURAL GAS GRILLS Connection Requirements Grill Location Broilmaster natural gas grills are not equipped with pressure This grill is designed for outdoor use only. regulators. Your gas grill operates at a manifold pressure of seven inches water column. (Your natural gas technician will Never operate your grill in any building, garage, or other understand what this means.) enclosed area. -
Page 35: Grease Cup And Access Door Placement
GREASE CUP AND ACCESS DOOR PLACEMENT SELF-DRILLING HEX HEAD SCREW, 10-24 X 1/2 R2737 (1) B102229-2-0615 Page 35... -
Page 36: Completed Assembly
COMPLETED ASSEMBLY Thank you for purchasing a Premium Gas Grill and we hope you enjoy years of great meals prepared on your Broilmaster. Please feel free to visit the Broilmaster Facebook page and share photos of your Broilmaster grill. Thank You! Arrange with your local gas company or licensed contractor to have a gas supply line... -
Page 37: Owner's Manual For H(3,4)Pk3 Grills
OWNER’S MANUAL FOR H(3,4)PK3 GRILLS OPERATION - NATURAL GAS GRILL Check for Gas Leaks Operating Instructions Check for gas leaks every time your Broilmaster gas grill has Lighting with the Electric Ignitor not been used recently, or when using a natural gas grill for the first time. - Page 38 OPERATION - NATURAL GAS GRILL Electrical Accessories Before Cooking Any electrical accessory (e.g. rotisserie) used must be electrically Before cooking on a grill for the first time, it should be broken grounded in accordance with local codes or, in the absence of in to burn off any oil residue from the manufacturing process.
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Page 39: Maintenance
MAINTENANCE Cleaning the Grill at least twice per year and more often if spiders are active. If the grill has been unused for an extended period of time inspect the tubes before using the grill. CAUTION Cleaning Venturi Tubes o prevent injury, use care when cleaning a hot grill. 1. -
Page 40: Troubleshooting
TROUBLESHOOTING Although we have attempted to ensure that your grill will operate properly and satisfactorily, sometimes problems do arise. The following troubleshooting guide lists several possible problems and their probable cause and solution. Do not repair or replace any part of the grill unless specifically recommended in this manual. All other service should be referred to a qualified technician. -
Page 41: Important Safety Information
IMPORTANT SAFETY INFORMATION WARNING piders and insects can nest in gas grill burners causing the gas ignite under the control panel. This is very dangerous and can damage the grill, making it unsafe to operate. Inspect the grill at least twice per year and more often if spiders are active. Be sure all grill controls are turned off and the grill is cool before using any type of aerosol cleaner on or around the grill. - Page 42 IMPORTANT SAFETY INFORMATION Practice Safe Grilling Do not wear loose-fitting clothing or flammable clothing (such as synthetics) around the grill. Never let clothing, pot holders, or other flammable materials come in contact with or too close to any grate, burner or hot surface. Fabric may ignite and result in personal injury. Use only dry pot holders.
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Page 43: Cooking Tips
COOKING TIPS Cook Food To Proper Temperatures Cooking food safely requires that you raise the internal temperature of the meat high enough and for a long enough period of time to kill any food-borne bacteria that may cause illnesses. Color is not the best indicator that food is safe to eat. Use a high-quality probe thermometer to be sure your food is properly cooked. -
Page 44: Warranty Terms
WARRANTY TERMS Empire Comfort Systems Inc. warranties this Broilmaster premium gas grill to be free from defects at the time of purchase and for the periods specified below. Broilmaster Premium Gas Grills must be installed by a qualified tech- nician and must be maintained and operated safely, in accordance with the instructions in the owner’s manual. This warranty applies to the original purchaser only and is not transferable. -
Page 45: Grill Maintenance History
GRILL MAINTENANCE HISTORY Date Maintenance Performed B102229-2-0615 Page 45... - Page 46 GRILL MAINTENANCE HISTORY Date Maintenance Performed Page 46 B102229-2-0615...
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Page 47: Master Parts Distributor List
MASTER PARTS DISTRIBUTOR LIST To order parts under warranty, please contact your local Broilmaster dealer. See the dealer locator at www.broilmaster.com. To provide warranty service, your dealer will need your name and address, purchase date and serial number, and the nature of the problem. - Page 48 PR EM IU M GR ILL S BROILMASTER A Division of Empire Comfort Systems, Inc. 918 Freeburg Ave. Belleville, Illinois 62220 .broilmaster.com isit our web site at www If you have a general question about our products, please e-mail us at info@empirecomfort.com. If you have a service or repair question, please contact your dealer.