Broil King BSG262N Care & Use/Installation Manual

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GAS GRILL
CARE & USE / INSTALLATION
PR EM IU M GR ILL S
38730-0-0318
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Summary of Contents for Broil King BSG262N

  • Page 1 GAS GRILL CARE & USE / INSTALLATION PR EM IU M GR ILL S 38730-0-0318 Page 1...
  • Page 2: Broilmaster Bbq Models

    BROILMASTER Professional Cooking Product THIS MANUAL MUST REMAIN WITH THE PRODUCT OWNER FOR FUTURE REFERENCE. This manual covers the following BROILMASTER products: GRILL BSG262N MODELS BSG343N BSG424N *Grill Head Shown With Optional Carts Above F O R O U T D O O R U S E O N L Y IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH.
  • Page 3: Table Of Contents

    TABLE OF CONTENTS BROILMASTER BBQ Models......................2 Unique Features & Benefits......................4 Product Specifications ........................5 Overall Grill Dimensions ........................6 Control Identification ........................7 Warning Instructions ........................8 NOTICE: Commonwealth Of Massachusetts .................. 9 Grill Location..........................10 Location Of Your Grill (Using Your Grill During In Windy Conditions) ........11/12 Built-In Grill Dimensions ........................
  • Page 4: Unique Features & Benefits

    BROILMASTER Unique Features And Benefits The BROILMASTER gas grill has some of the most unique grilling features that will enhance your grilling experience and make you that “master chef”. These features include multilevel grilling, enhanced flame tamers to create even heat and minimize flair-ups, Bow-tie burner design with multi ported heat zoning technology and an optional infrared burner.
  • Page 5: Product Specifications

    Product Specifications Description 26" BSG262N 34" BSG343N 42" BSG423N Main Cooking Area Dimension Total Cooking Area Sq. In. 1006 (Includes Warming Rack) Gas Type LP Conversion Kit Packed w/Grill Packed w/Grill Packed w/Grill Orifices Main Burners NAT Gas 2 - 2.08 mm 3 - 2.08 mm...
  • Page 6: Overall Grill Dimensions

    Overall Grill Dimensions BSG262 20-1/2" 20-1/2" BSG343 20-1/2" BSG424 PR EM IU M GR ILL S Page 6 38730-0-0318...
  • Page 7: Control Identification

    Control Identification BSG262 BSG343 BSG424 PR EM IU M GR ILL S 38730-0-0318 Page 7...
  • Page 8: Warning Instructions

    WARNING • Read this manual carefully and completely before using your grill, to reduce the risk of fire, burn hazard or other injury, and to ensure proper installation and servicing. • Never use rusted, dented or damaged propane cylinders. Never store additional or empty propane cylinders in the grill cabinet or in the vicinity of this or any other gas or electrical appliance.
  • Page 9: Notice: Commonwealth Of Massachusetts

    NOTICE: Commonwealth Of Massachusetts 1. Massachusetts requires all gas be installed using a plumber or gas fitter carrying the appropriate Massachusetts license. 2. All permanently-installed natural gas or propane installations require a “T” handle type manual gas valve be installed in the gas supply line to this appliance. 3.
  • Page 10: Grill Location

    Grill Location WARNING • Never install this product into a combustible enclosure without an insulated jacket. Doing so could result in fire, property damage and personal injury. Combustible material is "anything" that can catch on fire. • Never locate the grill under a roof or overhang, in a building, garage, shed or other such enclosed area.
  • Page 11: Location Of Your Grill (Using Your Grill During In Windy Conditions)

    Location Of Your Grill USING YOUR GRILL IN WINDY BUT THERE ARE A FEW THINGS CONDITIONS: YOU CAN DO TO FURTHER PREVENT THE POSSIBILITY OF IMPROPER • As a high-performance gas appliance, HEAT BUILDUP: your BROILMASTER grill requires significant amounts of air to support •...
  • Page 12 Location Of Your GRILL (Cont'd.) BUILT IN LOCATION: • The grill drops into the cutout opening and sits on the sides and back of the • The BROILMASTER Built in model is grill. There is no need to fasten the grill to the island.
  • Page 13: Built-In Grill Dimensions

    1-3/8”...
  • Page 14: Vent Registers

    Vent Registers LP Gas REQUIRED WHEN AN LP GAS TANK IS USED 10 Square Inch Minimum Each Register. 2 Per Side. 1 High And 1 Low 2 1/4" Minimum Ground To Vent Bottom INSULATED SLEEVE INSTALLATION INSTRUCTIONS IMPORTANT: Before you build the frame, you must take into consideration the total weight of the sleeve, grill and any finishing materials.
  • Page 15: Built-In Sleeve Dimensions

    1-3/8”...
  • Page 16: Electrical Requirements & Hook-Up

    Electrical Requirements And Hook-up WARNING! ELECTRICAL GROUNDING • Product installation must meet local electric codes or, in the absence of local codes, the latest edition of the National Electrical Code ANSI/NFPA No. 70 or the Canadian Electrical Code CGA 1.6b2005. •...
  • Page 17: Wiring Schematics

    Wiring Schematics NOTE: This grill uses a transformer to provide power to the LED lights and work lights. The transformer should be secured to the island walls or cart back wall. Plug only into a Ground Fault Interrupter (GFI) protected circuit. PR EM IU M GR ILL S 38730-0-0318 Page 17...
  • Page 18: Lp Gas Cylinder Safety

    LP Gas Cylinder Safety LP Gas grill models are designed for use your gas grill is adjusted to have an outlet with a standard 20lb. Liquid Propane Gas pressure of 11" water column (W.C.) for (LP Gas) tank (sold separately. Never connection to an LP gas tank.
  • Page 19: Gas Requirements & Hook-Up

    Gas Requirements And Hook-up LP GAS MODEL ONLY - TYPE 1 CHECK ALL CONNECTIONS CONNECTION WITH REGULATOR FOR LP GAS LEAKS. AND HOSE TO YOUR LP GAS TANK. Never test for leaks with an open flame. Connect and tighten the swivel nut of the Prior to first use, at the beginning of each gas hose to the grill manifold shown below.
  • Page 20 Gas Requirements And Hook-up (Cont'd.) CAUTION: When the appliance is not in use DISCONNECTING A LIQUID PROPANE the gas must be turned off at the tank. Place GAS (LPG) TANK FROM YOUR GRILL dust cap on cylinder valve outlet whenever the cylinder is not in use.
  • Page 21 Gas Requirements And Hook-up (Cont'd.) CONNECTING TO A PERMANENTLY Whether the grill is built-in to a permanent structure, the use of a S/S Flex-Line is PLUMBED GAS LINE recommended from grill to gas supply. Follow the diagrams below when Connect the Swivel nut of the flex-line or connecting gas to your grill from a natural 12' Natural Gas Hose to the horizontal gas line or a permanently plumbed hard...
  • Page 22 Gas Requirements And Hook-up (Cont'd.) GAS SAFETY INSTRUCTIONS CHECK ALL CONNECTIONS FOR GAS LEAKS Your natural gas grill is designed for use with natural gas (NG) or LP gas. The gas pressure Never test for leaks with an open flame. Regulator supplied with this appliance must Prior to first use and at the beginning be installed and used on your grill.
  • Page 23: Important Safety Grilling Information

    Important Grilling Safety Information 1. ALWAYS ENSURE THAT SOMEONE IS 8. Never use charcoal in this gas grill. AT THE GRILL AT ALL TIMES. 9. Be aware that cooking excessively 2. Prior to using grill ensure that all tie fatty meats and other such products down wires have been removed from will cause flare ups.
  • Page 24: Converting Your Gas Grill

    Converting Your Gas Grill Your BROILMASTER Gas Grill comes equipped to be converted to the opposite gas. Each grill comes "GAS SPECIFIC", natural gas and packed with an LP gas conversion kit. On the side of the GAS BBQ there will be a rating plate that specifies the "GAS TYPE" and orifice size as well as contains your SERIAL NUMBER for your warranty.
  • Page 25 Converting Your Gas Grill (Cont'd.) LOW HEAT ADJUSTMENT The valves on the grill feature an adjustable 1. Light the burner. low setting. Due to fluctuations in gas 2. Turn the control knob to the lowest pressure, heating value or gas conversion, setting (all the way counterclockwise).
  • Page 26: Converting Your Gas Grill Type

    Converting Your Gas Grill Gas Type MAIN BURNER ORIFICE CHANGE #4 ADJUST AIR SHUTTER REAR BURNER ORIFICE CHANGE PR EM IU M GR ILL S Page 26 38730-0-0318...
  • Page 27: Regulator Gas Conversion

    Regulator Gas Conversion These instructions describe how to convert a Maxitrol regulator to use either natural gas (NAT- 4") or liquid propane gas (LPG-11") 1. Carefully remove the top brass nut cap from the regulator 2. Remove brass nut cap and review the small Plastic piece inside the regulator 3.
  • Page 28: Lighting The Burners

    Lighting The Burners LIGHTING THE MAIN GRILL BURNERS: 1. Open BBQ hood . DO NOT ATTEMPT TO LIGHT GRILL WITH THE HOOD CLOSED. 2. Check to ensure that all burner control knobs are set to OFF. 3. Turn on main gas supply. 4.
  • Page 29: Manually Lighting The Grill

    Manually Lighting The Grill 1. Open the hood and wait five minutes allow any accumulated gas to dissipate. 2. Keep your face as far away from the burners as possible. 3. Light and insert a long-stem match, holding it near the Lighting Tube on the right side. 4.
  • Page 30: Burner Type Identification

    Burner Type Identification Your BROILMASTER grill comes standard with a Cast Stainless Steel bowtie burner. Optional Burners are available and the operation of each burner type varies, so it is important to familiarize yourself with them. BOWTIE BURNER - This is the SEAR BURNER - This is a high ROTISS BURNER - This is an standard main grill burner found...
  • Page 31: Direct Cooking Method

    Direct Cooking Method Direct cooking involves placing food on grates over direct heat Burners. Use this method for foods that take less than 20 minutes to cook or to sear larger items at the start of the cooking process that will then be indirectly cooked to finish. Place items on the preheated surface and leave until they no longer stick.
  • Page 32: Using The Rotisserie

    Using The Rotisserie The BROILMASTER IR rotisserie system consists of three main parts - the motor, the skewer which holds the food, and the infrared rotis back burner. The rotisserie evenly cooks large cuts of meat by turning them continuously in front of a high heat burner. The rotis is capable of turning up to a 25 lb.
  • Page 33: Cooking Tips

    Cooking Tips COOK FOOD TO PROPER TEMPERATURES Cooking food safely requires that you raise the internal temperature of the meat high enough and for a long enough period of time to kill any food-borne bacteria that may cause illnesses. Color is not the best indicator that food is safe to eat. Use a high-quality probe thermometer to be sure your food is properly cooked.
  • Page 34: Burner Cleaning And Adjustment

    Burner Cleaning And Adjustment Before removing burners ensure the gas BETTER AIR ADJUSTMENT: supply is off and the knobs are in the “off” Each grill burner is tested and adjusted position. Make sure the grill has completely at the factory prior to shipment; however, cooled before proceeding.
  • Page 35: Warnings

    WARNING Spiders and small insects can spin webs and nest in the grill burner ventures which can lead to a gas flow obstruction resulting in a fire in and around the burner tubes. This type of "FLASHBACK FIRE" can cause serious grill damage and create an unsafe operating condition for the user.
  • Page 36: Cleaning The Grill

    Cleaning The Grill ROUTINE CLEANING OF THE GRILL Proper care and maintenance will keep INTERIOR - Burning-off excess food after your grill in top operating condition and every cookout will keep it ready for instant prolong its life. Follow these cleaning use.
  • Page 37: Cleaning The Grill

    Cleaning The Grill (Cont'd.) CLEANING EXTERIOR STAINLESS TO HELP MAINTAIN THE FINISH OF STEEL SURFACES: STAINLESS STEEL FOLLOW THESE CLEANING PROCEDURES FOR THE Routine care and maintenance is required BEST RESULTS: to preserve the appearance and corrosion resistance of stainless steel. The fact is 1.
  • Page 38: Light Bulb Replacement

    Light Bulb Replacement DO NOT TOUCH THE GLASS OF THE Avoid touching the glass of a new bulb. Halogen bulbs are very sensitive to the oils NEW REPLACEMENT BULB. found in human skin. Touching the bulbs may shorten their life. Pull the bulb straight Replace The Bulb out from the socket without twisting.
  • Page 39: Warranty

    WARRANTY TERMS FOR EMPIRE COMFORT SYSTEMS INC. BROILMASTER Stainless Steel Gas Grills Models: BSG262N, BSG343N, BSG424N Empire Comfort Systems Inc. warranties this BROILMASTER stainless steel gas grill to be free from defects at the time of purchase and for the periods specified below. The grill must be installed by a qualified technician and must be maintained and operated safely, in accordance with the instructions in the owner's manual.
  • Page 40: Master Parts Distributor List

    MASTER PARTS DISTRIBUTOR LIST To Order Parts Under Warranty, please contact your local Empire dealer. See the dealer locator at www. empirecomfort.com. To provide warranty service, your dealer will need your name and address, purchase date and serial number, and the nature of the problem with the unit. To Order Parts After the Warranty Period, please contact your dealer or one of the Master Parts Distributors listed below.
  • Page 41: Contacting Your Broilmaster Dealer

    Contacting Your BROILMASTER Dealer Before calling your BROILMASTER Dealer, please make sure you have the following information: • Model number • Date of purchase • Proof of purchase by the original owner • Serial number The serial number can be located on the rating plate which is located on the left side of the grill or on the pull-out drip tray lighting instructions and also on the underside of the drip tray.
  • Page 42: Broilmaster Parts List

    BROILMASTER Parts List Label # Description Part # 2 Burner 3 Burner 4 Burner 2 Burner 3 Burner 4 Burner Heat Indicator BR-001 Universal Hood BR-002 Universal Hood Handle BR-003 Universal BBQ Light BR-004 Universal Back Cover BR-005 Universal Rear Burner Ignition With BR-006 Universal Thermo Couple...
  • Page 43: Parts Diagram

    Parts Diagram PR EM IU M GR ILL S 38730-0-0318 Page 43...
  • Page 44: Sleeves, Side Burners, Covers And Island Accessories

    Sleeves, Side Burners, Covers And Island Accessories SIDE BURNERS PART NUMBER SIDE BURNER BSAF12DN Single, 12 Inch, Drop-In With Top Controls BSABF12N Double, 12 Inch, Slide-In With Front Controls BSABW16N Power, 16 Inch, Slide-In With Front Controls *Slide-In burners may be installed without a sleeve in an island made from non-combustible materials.
  • Page 45 Sleeves, Side Burners, Covers And Island Accessories (Cont'd.) ACCESSORIES FOR ALL BROILMASTER STAINLESS STEAL GRILLS PART NUMBER BUILT-IN INSULATED SLEEVE FITS BASGD12 Griddle 12 Inch BSG262, BSG343, BSG424 BSAMR26 Rotisserie Kit For 26 Inch Grill BSG262 BASMR34 Rotisserie Kit For 34 Inch Grill BSG343 BSAMR42 Rotisserie Kit For 42 Inch Grill...
  • Page 46 Sleeves, Side Burners, Covers And Island Accessories (Cont'd.) DOORS, DRAWERS PART NUMBER DOORS AND DRAWERS (STAINLESS STEEL) BSAD1722 Single Door 17" W x 22" H BSAD2422 Single Door 24" W x 22" H BSAD2622D Double Doors 26" W x 22" H (Fits Under 26" Grill In Island) BSAD3422D Double Doors 34"...
  • Page 47 This page intentionally left blank. PR EM IU M GR ILL S 38730-0-0318 Page 47...
  • Page 48 PR EM IU M GR ILL S BROILMASTER A Division of Empire Comfort Systems, Inc. 918 Freeburg Ave. Belleville, Illinois 62220 Visit our web site at www.broilmaster.com If you have a general question about our products, please e-mail us at info@empirecomfort.com. If you have a service or repair question, please contact your dealer.

This manual is also suitable for:

Bsg343nBsg424n

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