Warn 83680 Installation Instructions Manual

Warn 83680 Installation Instructions Manual

Skid plate body armor

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Your safety, and the safety of others, is very important. To help you make informed decisions about
safety, we have provided installation and operating instructions and other information on labels and in
this guide. This information alerts you to potential hazards that could hurt you or others. It is not
possible to warn you about all potential hazards associated with this product, you must use your own
good judgment.
CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT
DAMAGE. READ AND UNDERSTAND ALL SAFETY PRECAUTIONS AND OPERATING
INSTRUCTIONS BEFORE INSTALLING AND OPERATING THIS PRODUCT.
This guide identifies potential hazards and has important safety messages that help you and others avoid
personal injury or death. WARNING and CAUTION are signal words that identify the level of hazard.
These signal words mean:
WARNING signals a hazard that could cause serious injury or death, if you do not follow
recommendations.
do not follow recommendations.
This guide uses NOTICE to call attention to important mechanical information, and Note: to emphasize
genera l information worthy of special attention.
Failure to observe these instructions could lead to severe injury or death.
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Alwa a a a a ys ys ys ys ys Read all warning labels before operating.
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Alwa a a a a ys ys ys ys ys use extreme caution when drilling on any vehicle. Make sure that all fuel lines, brake lines,
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electrical wires, and other objects are not punctured or damaged when/if drilling on the vehicle.
Thoroughly inspect the area to be drilled (on both sides of material) prior to drilling, and relocate any
objects that may be damaged. Failure to inspect the area to be drilled may result in vehicle damage,
electrical shock, fire or personal injury.
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Alwa a a a a ys ys ys ys ys wear safety glasses when installing this kit. A drilling operation will cause flying metal
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debris.
Alwa a a a a ys ys ys ys ys use extreme caution when cutting and trimming during fitting.
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Alwa a a a a ys ys ys ys ys remove jewelry and wear eye protection.
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Nev v v v v er er er er er lean over battery while making connections.
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Alwa a a a a ys ys ys ys ys insure components will remain secure during installation and operation.
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Alwa a a a a ys ys ys ys ys tighten all nuts and bolts securely, per the installation instructions.
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Alwa a a a a ys ys ys ys ys inspect, tighten, and replace damaged hardware before use.
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Alwa a a a a ys ys ys ys ys replace all worn or damaged parts before operating.
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Nev v v v v er er er er er operate this WARN product with damaged or missing parts.
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Nev v v v v er er er er er work under vehicle before properly securing vehicle.
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• Product may affect airflow to vehicle engine and drivetrain components.
• Installation of this accessory may affect vehicle warranty.
• This product will NOT protect vehicle from all impacts and terrain conditions.
WARN INDUSTRIES
©2009 Warn Industries, Inc.
WARN® and the WARN logo are trademarks of Warn Industries Inc.
INSTALLATION INSTRUCTIONS
SKID PLATE BODY ARMOR
Application:
2009 POLARIS SPORTSMAN XP 550/850
CAUTION signals a hazard that may cause minor to moderate injury, if you
WARNING
INJURY HAZARD
NOTICE
PAGE 1
Part Number: 83680
83688A0

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Summary of Contents for Warn 83680

  • Page 1 Alwa a a a a ys ys ys ys ys replace all worn or damaged parts before operating. Nev v v v v er er er er er operate this WARN product with damaged or missing parts. Nev v v v v er er er er er work under vehicle before properly securing vehicle.
  • Page 2 Tools Required ..........page 3 Torque Specifications ........page 3 Installation ..........page 4 - 6 Maintenance/Care ......... page 7 WARN INDUSTRIES PAGE 2 83688A0 ©2009 Warn Industries, Inc. WARN® and the WARN logo are trademarks of Warn Industries Inc.
  • Page 3 - 3/16 or 4.5mm drill bit drill motor V. TORQUE SPECIFICATIONS Fastener Size Torque lb.ft. (n-m) 8 lb. ft. (10.8 N-m) WARN INDUSTRIES PAGE 3 83688A0 ©2009 Warn Industries, Inc. WARN® and the WARN logo are trademarks of Warn Industries Inc.
  • Page 4 Retain this fastener it will be used when installing the new skid plate, figure 3. REMOVE FASTENER Figure 3 WARN INDUSTRIES PAGE 4 83688A0 ©2009 Warn Industries, Inc. WARN® and the WARN logo are trademarks of Warn Industries Inc.
  • Page 5 NOTE: Applying a small amount of thread lock will help insure M6 bolts will stay secure. Figure 6 WARN INDUSTRIES PAGE 5 83688A0 ©2009 Warn Industries, Inc. WARN® and the WARN logo are trademarks of Warn Industries Inc.
  • Page 6 10. Fasten the tabs located at the back of the rear skid plate with the 2 fasteners removed in step 4, figure 9 FACTORY FASTENER Figure 9 WARN INDUSTRIES PAGE 6 83688A0 ©2009 Warn Industries, Inc. WARN® and the WARN logo are trademarks of Warn Industries Inc.
  • Page 7 WARN INDUSTRIES, INC Customer Service Department 12900 SE Capps Road Clackamas, OR 97015 1-800-543-WARN (1-800-543-9276) 1-503-722-3005 International Fax www.warn.com WARN INDUSTRIES PAGE 7 83688A0 ©2009 Warn Industries, Inc. WARN® and the WARN logo are trademarks of Warn Industries Inc.

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