Warn 88330 Installation Instructions Manual

Warn 88330 Installation Instructions Manual

2012+ kawasaki teryx4
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Your safety, and the safety of others, is very important. To help you make informed decisions about safety, we have
provided installation and operating instructions and other information on labels and in this guide. This information
alerts you to potential hazards that could hurt you or others. It is not possible to warn you about all potential hazards
associated with this product, you must use your own good judgment.
CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT DAMAGE. READ AND
UNDERSTAND ALL SAFETY PRECAUTIONS AND OPERATING INSTRUCTIONS BEFORE INSTALLING AND OPERATING THIS
PRODUCT.
This guide identifies potential hazards and has important safety messages that help you and others avoid personal injury
or death. WARNING and CAUTION are signal words that identify the level of hazard. These signal words mean:
WARNING signals a hazard that could cause serious injury or death, if you do not follow recommendations.
signals a hazard that may cause minor to moderate injury, if you do not follow recommendations.
This guide uses NOTICE to call attention to important mechanical information, and Note: to emphasize general
information worthy of special attention.
Always Read the Plow Operator's Manual, the Winch Operator's Manual and all warning labels before operating.
Always use extreme caution when drilling on any vehicle. Make sure that all fuel lines, brake lines, electrical wires, and other objects are not punctured or damaged when/if drilling
on the vehicle. Thoroughly inspect the area to be drilled (on both sides of material) prior to drilling, and relocate any objects that may be damaged. Failure to inspect the area to be
drilled may result in vehicle damage, electrical shock, fire or personal injury.
Always wear safety glasses when installing this kit. A drilling operation will cause flying metal chips. Flying chips can cause eye injury.
Always use extreme caution when cutting and trimming during fitting.
Always remove jewelry and wear eye protection.
Never lean over battery while making connections.
Never route electrical cables:
o
Across any sharp edges.
o
Through or near moving parts.
o
Near parts that become hot.
Always insulate and protect all exposed wiring and electrical terminals.
Always install terminal boots as directed in installation instructions.
Always use appropriate and adequate care in lifting components into place.
Always insure components will remain secure during installation and operation.
Always tighten all nuts and bolts securely, per the installation instructions.
Always operate the vehicle at a walking speed with the blade installed. Never exceed 5 mph (8 km/h), even with blade up.
Always plow cautiously, impact with hidden or stationary object may cause the vehicle to stop suddenly or go out of control.
Never operate the vehicle on slopes greater than 10 degrees with the plow installed.
Never stand or ride on the plow.
Always stay clear of moving parts and joints. Always keep others away when operating or adjusting plow.
Always perform regular inspections and maintenance on the plow mechanism, fasteners, cable and related hardware.
Always replace all worn or damaged parts before operating.
Never operate this WARN product with damaged or missing parts.
Always drive slowly over bumpy and rough terrain. Driving at speeds that cause the plow to bounce while in the up position can cause the winch to back-drive, causing the plow to
work its way down. This may result in the plow impacting a stationary object and cause damage to the vehicle and operator injury or death.
Always drive at speeds such that the plow does not bounce and be aware of the plow position while driving at all times.
Never raise the top of the plow above the headlights of the ATV, as it may damage the vehicle and plow.
WARN INDUSTRIES, INC. 12900 S.E. Capps Road,
Clackamas, OR USA 97015-8903, 1-503-722-1200, FAX: 1-503-722-3000
Customer Service: 1-800-543-9276
Dealer Locator Service: 1-800-910-1122
International Sales/Customer Service: 1-503-722-3008
International Fax: 1-503-722-3005
©2012 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc.
INSTALLATION INSTRUCTIONS
G E N E R A L S A F E T Y P R E C A U T I O N S
W A R N I N G
IMPACT AND MOVING PARTS ENTANGLEMENT HAZARD
Failure to observe these instructions could lead to severe injury or death
Read installation and operating instructions thoroughly.
PLOW MOUNT KIT
Part Number: 88330
Application: 2012+ Kawasaki Teryx4
1
CAUTION
88331A1

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Summary of Contents for Warn 88330

  • Page 1 This information alerts you to potential hazards that could hurt you or others. It is not possible to warn you about all potential hazards associated with this product, you must use your own good judgment.
  • Page 2: Table Of Contents

    Note: This kit is compatible with WARN’s line of ATV winches. Winch and winch mounting kits are sold separately and are re- quired for lifting the plow. Please read WARN’s Winching Technique guide and winch installation guide, provided with the winch, prior to installation and use of this product.
  • Page 3: Parts List

    T O R Q U E S P E C I F I C A T I O N S Please use the recommended torque specifications when assembling this product unless otherwise specified in the instructions. 8mm and 5/16” fasteners: 12 ft-lbs (16.5 N-m) 10 mm fasteners: 30ft-lbs (40.7 N-m) ©2012 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc. 88331A1...
  • Page 4: Installation

    1. Loosen upper bumper bolts, and remove and discard lower bumper bolts. 2. Remove lower screws of front guard. 3. Install side brackets to plow mount using 10mm bolts, flat washers and lock nuts. ©2012 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc. 88331A1...
  • Page 5 5. Install U-bolts with 5/16 nuts and flat washers. Note: If installing a Warn winch and mount, skip to step 7. ©2012 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc. 88331A1...
  • Page 6 Re-install lower front guard screws. 10. Installation is complete. Tighten all fasteners to values provided in Torque Specifications. Re-tighten upper bumper bolts and re-install battery ground. ©2012 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc. 88331A1...
  • Page 7: Operation

    When using plow with Warn Front Bumper, install 5/16” U-bolt and hardware to Warn bumper. The U-bolt will provide a connection for termination strap. ©2012 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc. 88331A1...
  • Page 8 This will aid in the next connection on the plow assembly. Termination strap connection to Warn front bumper. ©2012 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc. 88331A1...
  • Page 9: Troubleshooting

    1x 88351 Contact your nearest WARN Dealer to order. To find a dealer nearest you, please call the WARN Dealer locator line at 1 800-910-1122 CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT DAMAGE. READ AND UNDERSTAND ALL SAFETY PRECAUTIONS AND OPERATING INSTRUCTIONS BEFORE INSTALLING AND OPERATING THIS PRODUCT.
  • Page 10 Remplacer toujours toutes les pièces usées ou endommagées avant l’utilisation. • Ne jamais mettre en marche ce produit WARN avec des pièces endommagées ou manquantes. • Toujours conduire lentement sur les terrains cahoteux ou accidentés. La conduite à des vitesses qui secouent la lame alors qu’elle est en position relevée peut provoquer le déroulement du treuil, ayant pour effet de baisser la lame.
  • Page 11: Outils Requis

    Remarque : Ce kit est compatible avec la gamme de treuils pour VTT de WARN. Le treuil et les kits de montage sont vendus séparément et sont requis pour soulever la lame. Veuillez lire le manuel de base des techniques de treuillage et le guide d’installation du treuil de WARN fourni avec le treuil avant d’installer et d’utiliser ce produit.
  • Page 12: Liste Des Pièces

    C O U P L E S D E S E R R A G E Veuillez appliquer les couples de serrage recommandés pour l’assemblage de ce produit, sauf indication contraire. Attaches de 8 mm et 5/16 po : 16,5 N-m (12 pi/lb) Attaches de 10 mm : 40,7 N-m (30 pi-lb) ©2012 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc. 88331A1...
  • Page 13: Installation

    3. Installer les supports latéraux au montage de la lame en utilisant des boulons de 10 mm, des rondelles plates et des écrous de blocage. ©2012 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc. 88331A1...
  • Page 14 5. Poser les boulons en U avec des rondelles plates et des écrous 5/16 po. Remarque : Si un treuil et un montage Warn sont installés, passer à l’étape 7. ©2012 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc. 88331A1...
  • Page 15 10. L’installation est terminée. Serrer toutes les fixations selon les valeurs indiquées dans Couples de serrage. Resserrer les boulons du pare-chocs supérieur et réinstaller la masse de la batterie. ©2012 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc. 88331A1...
  • Page 16: Fonctionnement

    Warn, installer un boulon en U de 5/16 po et la visserie sur le pare-chocs Warn. Le boulon en U fournira un raccordement à la bande de terminaison. ©2012 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc. 88331A1...
  • Page 17 à la hauteur de la connexion pour faciliter la prochaine connexion de la lame. Raccordement de la sangle de terminaison au pare-chocs avant Warn. ©2012 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc. 88331A1...
  • Page 18: Dépannage

    2. Communiquer avec le concessionnaire chez qui vous avez fait l’acquisition du kit. 3. Appeler un des centres de service autorisés WARN indiqués sur la garantie qui accompagne le kit. Veuillez avoir les informations suivantes à portée de main avant d'appeler : Référence (listé sur le devant des instructions), date d'achat, marque, modèle et année du VTT.

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