Warn 87722 Installation Instructions Manual

Warn 87722 Installation Instructions Manual

Bumper kit rzr 900 2011+

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Your safety, and the safety of others, is very important. To help you make informed decisions about safety, we have
provided installation and operating instructions and other information on labels and in this guide. This information
alerts you to potential hazards that could hurt you or others. It is not possible to warn you about all potential hazards
associated with this product, you must use your own good judgment.
CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT DAMAGE. READ AND
UNDERSTAND ALL SAFETY PRECAUTIONS AND OPERATING INSTRUCTIONS BEFORE INSTALLING AND OPERATING THIS
PRODUCT.
This guide identifies potential hazards and has important safety messages that help you and others avoid personal injury
or death. WARNING and CAUTION are signal words that identify the level of hazard. These signal words mean:
WARNING signals a hazard that could cause serious injury or death, if you do not follow recommendations.
signals a hazard that may cause minor to moderate injury, if you do not follow recommendations.
This guide uses NOTICE to call attention to important mechanical information, and Note: to emphasize general
information worthy of special attention.
• Always use extreme caution when drilling on any vehicle. Make sure that all fuel lines, brake lines, electrical wires, and other objects are not
punctured or damaged when / if drilling on the vehicle. Thoroughly inspect the area to be drilled (on both sides of material) prior to drilling, and
relocate any objects that may be damaged. Failure to inspect the area to be drilled may result in vehicle damage, electrical shock, fire or personal
injury.
• Always wear safety glasses when installing this kit. A drilling operation will cause flying metal chips. Flying chips can cause eye injury.
• Always use extreme caution when cutting and trimming during fitting.
• Always remove jewelry and wear eye protection.
• Never lean over battery while making connections.
• Never route electrical cables:
• Across any sharp edges.
• Through or near moving parts.
• Near parts that become hot.
• Always insulate and protect all exposed wiring and electrical terminals.
• Always install terminal boots as directed in installation instructions.
• Always use appropriate and adequate care in lifting components into place.
• Always insure components will remain secure during installation and operation.
• Always tighten all nuts and bolts securely, per the installation and operation.
• Always perform regular inspections and maintenance on the winch, winch mount and related hardware.
• Never operate this WARN product with damaged or missing parts.
WARN INDUSTRIES, INC. 12900 S.E. Capps Road,
Clackamas, OR USA 97015-8903, 1-503-722-1200, FAX: 1-503-722-3000
Customer Service: 1-800-543-9276
Dealer Locator Service: 1-800-910-1122
International Sales/Customer Service: 1-503-722-3008
International Fax: 1-503-722-3005
©2011 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc.
Application: Polaris Ranger RZR 900 2011+
G E N E R A L S A F E T Y P R E C A U T I O N S
W A R N I N G
IMPACT AND MOVING PARTS ENTANGLEMENT HAZARD
Failure to observe these instructions could lead to severe injury or death
Read installation and operating instructions thoroughly.
BUMPER KIT
Part Number: 87722
1
CAUTION
87731A0

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Summary of Contents for Warn 87722

  • Page 1 This information alerts you to potential hazards that could hurt you or others. It is not possible to warn you about all potential hazards associated with this product, you must use your own good judgment.
  • Page 2 Read installation and operating instructions thoroughly. N O T E S NOTE: This bumper includes mounting holes for WARN winch and trail lights, which are sold separately T A B L E O F C O N T E N T S Parts List ........................
  • Page 3 5/16” Flat Washer M8 x 1.25 Nylon Lock Nut with Flange 3/8-16 x 1” Hex Head Bolt 3/8” Flat Washer 3/8 - 16 Nylon Lock Nut 87731A0 ©2011 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc.
  • Page 4 5/16” flat washers on front side and M8-1.25 nylon lock nuts on back side. Loosely secure hard- ware using 13mm socket and wrench. Figure 3 87731A0 ©2011 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc.
  • Page 5 A 9/16” socket and wrench can be used to loosely secure. This will help you to level the cross- member before you tighten the hardware. Figure 5 Figure 6 87731A0 ©2011 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc.
  • Page 6 Figure 5 and 6 to recom- mended specifications of 30 lb. ft. (40.7 N-m). 10. See Figure 9 for view of completed installation. Figure 9 87731A0 ©2011 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc.
  • Page 7 If winch is used, there are holes on bottom of bumper, as shown in Figure 11, that can be used to mount a set of lights. Figure 11 87731A0 ©2011 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc.
  • Page 8 CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT DAMAGE. READ AND UNDERSTAND ALL SAFETY PRECAUTIONS AND OPERATING INSTRUCTIONS BEFORE INSTALLING AND OPERATING THIS PRODUCT. 87731A0 ©2011 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc.

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