Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Summary of Contents for Vogt BP360
- Page 1 SERVICE MANUAL BP360...
- Page 2 NOTICE This manual is the property of the owner of this particular Vogt Ice, LLC machine. Model #____________________ Serial #____________________ It is to be left on the premises with this machine at all times. After start-up, it should be stored in a safe place where it can be readily available when needed for future reference in maintaining troubleshooting or servicing.
- Page 3 Warranty Registration / Start-Up Form BP360 Automatic Ice Block Press Model Number: Serial Number: This form must be filled out completely and signed by the customer in order to assure acceptance by Vogt Date of Start-Up: Form Completed By: Distributor...
- Page 4 Vogt Ice, LLC Manufacturers of Quality Ice Machines Located in Louisville, Kentucky since 1880 Sales – 1-800-959-8468 Service – 1-502-635-3000 Parts – Your Local Distributor Call your local distributor first for all of your parts and service needs...
-
Page 5: Table Of Contents
Important Safety Notice ..............................1-1 Safety Symbols and What They Mean ..........................1-2 Assembly Drawing Model BP360 ............................. 1-3 Chapter 2 Receipt of Your Vogt Ice Machine ........................2-1 Inspection ..................................2-1 Safety Valves ..................................2-1 Machine Room ................................. 2-1 Storage (Prior to Installation and Start-Up) ........................ - Page 6 System Controllers ................................6-1 Solenoid Valves ................................6-1 Limit Switches ................................6-1 Photovoltaic Sensor ..............................6-1 Hydraulic Pressure Switch ............................6-2 Time Delay Relays ................................ 6-2 Chapter 7 Maintenance ............................... 7-1 Cleaning Procedure ................................7-1 Hydraulic System ................................7-1 Limit Switches .................................. 7-1 Lubrication ..................................
-
Page 7: Chapter 1 Introduction
Preview All the skill in engineering and fabrication that we have learned in over a century of experience is reflected in the BP360. This heavy duty machine is specifically designed to use hydraulic pressure to fuse ice fragments into a solid ice block. -
Page 8: Safety Symbols And What They Mean
Safety Symbols and What They Mean Prior to installation or operation of the BP360 machine, please read this manual and be familiar with its contents. Before you operate, adjust or service this machine, you should read this manual, understand the operation of this machine, and be aware of possible dangers. -
Page 9: Assembly Drawing Model Bp360
Assembly Drawing Model BP360 Figure 1 – BP360 General Arrangement... -
Page 10: Chapter 2 Receipt Of Your Vogt Ice Machine
(i.e., the trucker’s Bill of Lading). Immediately make a separate written request for inspection by the freight line’s agent. Any repair work or alteration to the machine without the permission of Vogt Ice, LLC can void the machine’s warranty. The machine was shipped with a full tank of ISO 32 hydraulic fluid. Visually check all lines for mechanical damage. If a leak is suspected, contact the Vogt Ice, LLC service department to obtain authorization for repair. -
Page 11: Storage (Prior To Installation And Start-Up)
The machine must not be stored in an area that may reach temperatures in excess of 100°F in order to prevent damage to the electrical controls. Vogt Model Nomenclature The machine nameplate is located on the front of the control panel. The model number and machine description are located in the top left hand corner. -
Page 12: Chapter 3 Installing Your Vogt Ice Machine
WARNING Important Notice: The Warranty Registration / Start-Up Form must be completed and returned to Vogt Ice, LLC to initiate and to ensure a full warranty. A postage paid envelope is provided or you may fax the report to 1-800-770-8648. -
Page 13: Ice Supply
The BP360 is designed to feed ice automatically into the compacting chamber. The machine control panel is supplied with terminals to connect the ice block press to the ice supply system. These terminals allow the BP360 to start and stop the ice supply system based on the operational state of the machine. -
Page 14: Space Diagram
Space Diagram Figure 3 – Service Access Requirements Figure 4 – Overall Dimensions... -
Page 15: Wiring Diagram And Electrical Connections
A fused disconnected must be provided near the machine. Connect three (3) phase power to the main contactor for operation of the BP360 motor. The control circuit requires an independent 115V/1/60Hz source. A rotation check of the hydraulic pump motor is required (See Error! Reference source not found.). -
Page 16: Voltage Imbalance
Voltage Imbalance Voltage imbalances can cause motors to overheat and fail. The maximum voltage imbalance between any two legs should be no greater than 2%. Example: Supply Voltage = 230-3-60 Voltage Readings: AB = 220 Volts BC = 225 Volts Average = (220 + 225 + 227)/3 = 224 Volts AC = 227 Volts (AB) 224-220 = 4 Volts (Highest Deviation) -
Page 17: Installation Review : A Checklist
Installation Review : A Checklist Machine securely mounted to floor Motor power supply connected Control panel power supply connected Hydraulic oil cooler water supply and return plumbed Water injection valve supply water plumbed Ice supply system properly installed to machine ... -
Page 18: Chapter 4 How Your Vogt Ice Machine Works
Chapter 4 How Your Vogt Ice Machine Works Component Listing The list below contains the major components that are used on the BP360. • Hydraulic Pump • Hydraulic Pump Motor • Hydraulic Reservoir Tank • Main Hydraulic Cylinder • Opposing Hydraulic Cylinder •... -
Page 19: Principle Of Operation
DANGER The BP360 is designed to produce solid ice blocks continuously at the rate of 360 blocks per hour, provided that a sufficient supply of ice fragments are available. The machine assembly includes a hydraulic pump that operates two (2) horizontally mounted hydraulic cylinders. - Page 20 The BP360 is designed to return to a de-energized state in the event of a power failure, or when the machine is shut down. In this condition, the main cylinder is fully extended, and the opposing cylinder is fully retracted. This de- energized state is also maintained if the ice feed supply has been exhausted during operation.
-
Page 21: Chapter 5 Start-Up And Operation
The photovoltaic sensor in the ice hopper will send a “start” signal to the ice supply system if no ice is present in the hopper. When the hopper is full, the photovoltaic will send a “stop” signal to the ice supply. The BP360 will begin to form the ice block at this time. -
Page 22: Operating Tips
press room, which is above freezing. Care should be taken to empty the supply system of all ice and snow prior to shutting down the machine. Operating Tips • By turning the main power switch to “OFF,” the machine will halt production and return to its de-energized state. -
Page 23: Chapter 6 Electrical Controls And Functions
System Controllers Solenoid Valves The electrical system on the BP360 includes three (3) directional valves in the hydraulic system. DV-100 controls the movement of the main hydraulic cylinder and DV-101 controls the movement of the opposing hydraulic cylinder. DV-102 acts as a regeneration circuit valve that returns pressure to the tank when the system is idle. All valves are single solenoid type with a spring return. -
Page 24: Hydraulic Pressure Switch
TDR-1, the time delay relay that controls the amount of time that the ice block is held under pressure. Time Delay Relays The BP360 has two (2) time delay relays: TDR-1 and TDR-2. • TDR-1 is an “ON” delay relay that is energized by the hydraulic pressure switch. It holds the compacting pressure on the ice block for a period that is adjustable from 0.1 seconds to 10 seconds. -
Page 25: Chapter 7 Maintenance
Cleaning Procedure The BP360 can be cleaned using rags and common machine cleaners and de-greasers. It is not designed for a wash down process using hoses or pressure cleaning equipment. Damage to the motors and electrical circuits will result from a wash down or pressure cleaning process. -
Page 26: Weekly (In Addition To Daily Checks)
Check UMHW sliding contact points on hydraulic cylinders (both contact pads and sliders underneath main cylinder cover) for excessive wear. Replace if worn. For the Manager “Preventive Maintenance” simply means that you or a delegated employee makes a daily visual check of your Vogt Ice machine. Items to Check •... -
Page 27: Preventive Maintenance Form
Preventive Maintenance Form This form can be removed and duplicated for record keeping Date: Model No.: Serial No.: The following service was performed and checked: Ambient temperature: __________ °F Hydraulic pump motor amperage: __________ A Water injection flow valve properly adjusted ... -
Page 28: Chapter 8 Troubleshooting
Chapter 8 Troubleshooting List of Symptoms Cause Solution Symptom Machine power sources not Check machine connection to power connected sources Machine will not turn on Customer utilities not connected Check disconnect on power sources Control panel power switch faulty Check power switch on control panel for damage Limit switch sequence not made Check that LS-2 and LS-5 are tripped,... - Page 29 Limit switch sequence not made Check that LS-4 has tripped Oil pressure too low Check hydraulic fluid level in sump and fill if low Block will not compact Main cylinder will not extend See “Main cylinder will not extend” Compact hold delay (TDR-1) set to Turn knob on TDR-1 to a position “zero”...
-
Page 30: Chapter 9 Service Operations
Directional Valves The BP360 is equipped with three (3) hydraulic directional valves that control the operation of the cylinders. Should they fail to function, the covers should first be removed and the contacts inspected for corrosion. Faulty valves will require... -
Page 31: Chapter 10 Tables And Charts
10-1 Chapter 10 Tables and Charts BP360 Specifications, 460 Volt – 3 Phase – 60 HZ, 115 Volt – 1 Phase – 60 Hz Controls Nominal Capacity blocks per hour Overall Dimensions (L x W x H) inches (mm) 102 x 41 x 50...