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Tri-Fold Sofa
Troubleshooting and
Service Manual
Rev: 05.22.23
Tri-Fold Sofa Troubleshooting and Service Manual_v2

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Summary of Contents for Lippert Tri-Fold Sofa

  • Page 1 Tri-Fold Sofa Troubleshooting and Service Manual Rev: 05.22.23 Tri-Fold Sofa Troubleshooting and Service Manual_v2...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS Introduction Additional Information Sources Safety Operation Instructions Preparation Resources Required Back Cushion Replacement Instructions Full Cushion Assembly Cushion Foam Cushion Cover Stationary Back Replacement Instructions Full Stationary Back Assembly Stationary Back Interior Foam Stationary Back Interior Frame Stationary Back Cover Couch Seat Replacement Instructions Couch Seat Assembly...
  • Page 3: Introduction

    Introduction Our one-piece, steel frame Tri-Fold Sofa requires no spare mattress to store. In just four simple steps, it transforms into a comfortable bed. Traditional hide-a-beds have uncomfortable mattresses with support bars that can make sleeping uncomfortable. Air mattress hide-a-beds eliminate the support bar issue, but can be damaged more easily and become unusable.
  • Page 4: Operation Instructions

    Moving parts can pinch, crush or cut. Keep clear and use caution during assembly. NOTe: Recently added Knock Down Sofa is limited to fasteners and brackets and is assembled with limited tools. See assembly instructions see page 12. Operation Instructions NOTe: Refer to (Fig.
  • Page 5: Preparation

    Preparation Resources Required NOTe: Resources required may vary due to actual operation performed. Listed below is what may be required. • Cordless or electric screw gun or drill • Appropriate screw drivers • 1/2" Socket (Import tri-fold sofas may use a •...
  • Page 6: Stationary Back Replacement Instructions

    Stationary Back Replacement Instructions Full Stationary Back Assembly Remove back cushions from sofa and set aside. Unfold front seat and middle seat to expose mounting bolts and nuts (Fig. 3). Remove the two nuts and two bolts from each mounting bracket and set aside (Fig. 4). Discard back assembly.
  • Page 7: Couch Seat Replacement Instructions

    Remove cotter pins from the end of the clevis pins (Fig. 5). NOTe: There is one clevis pin on each side of the Tri-fold sofa at the bottom of the seat. The clevis pins are attached to the steel tab connected to the middle seat.
  • Page 8: Couch Seat Interior Frame

    Couch Seat Interior Frame Unzip cover from the couch seat. Remove and discard the old interior frame. Place foam on the new interior frame. Slip cover over the interior frame and foam. Zip cover completely. Couch Seat Cover Unzip cover from the couch seat. Remove and discard the old cover.
  • Page 9: Middle Seat Interior Foam

    Middle Seat Interior Foam Unzip cover from the middle seat. Remove and discard foam. Place new foam on the interior frame. Slip cover over the interior frame and foam. Zip cover completely. Middle Seat Interior Frame Unzip cover from the middle seat. Remove and discard the old interior frame.
  • Page 10: Rear Kick Rail Replacement Instructions

    Front Kick Rail Replacement Instructions NOTe: To replace the front kick rail, the V2 frame, middle seat, couch seat and stationary back assembly need to be removed first for easier access. Remove the old front kick rail by removing the three screws on each side (Fig. 14). Install the new front kick rail by making sure rails are flush with bottom of kick board.
  • Page 11: Arm Insert Replacement Instructions

    Maintenance It is recommended that the bolts and nuts of the legs of the fold out portion of the Tri-Fold Sofa be tightened on a monthly basis. Over time the bolts and nuts can loosen, which could cause damage to the middle cushion cover.
  • Page 12: Knock Down Sofa Preparation

    Knock Down Sofa Preparation Resources Required NOTe: Resources required may vary due to actual operation performed. Listed below is what may be required. • Cordless or electric screw gun or drill • Appropriate screw drivers • Appropriate drive bits NOTe: Knock Down sofa comes in two boxes.
  • Page 13: Assembly Instructions

    Assembly Instructions NOTe: Be sure that the front kick rail is correctly oriented with the lettering facing the front (Fig. 19). Lift the arm rests to an upright position and lift the rear kick rail end and slide bracket into the rear slot bracket attached to the arm rest.
  • Page 14 Unfold the u-bar down adjacent to the back rear kick rail (Fig. 23). Insert the black tabs on the u-bar into the L-brackets on the arm rest sides and push down and to the side to lock it in place. (Fig. 24) Repeat process on opposite side.
  • Page 15 Once the U-bar and back of the sofa are secure fold the seat onto the sofa (Fig. 27). Fig. 27 Seating cushions Complete seating area Pull the strips off (Fig. 28) exposing the Velcro on the back of the sofa. Attach the back cushions to the sofa back.
  • Page 16 The contents of this manual are proprietary and copyright protected by Lippert. Lippert prohibits the copying or dissemination of portions of this manual unless prior written consent from an authorized Lippert representative has been provided.  Any unauthorized use shall void any applicable warranty. ...

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